Deployable Helical Antenna for Nano- Satellites
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1 Deployable Helical Antenna for Nano- Satellites Patent Pending 28 th AIAA/USU Small Sat Conference Wednesday August 6 th 2014, Author: Daniel Ochoa Product Development Manager, Co-authors: Kenny Hummer, Mike Ciffone SSC14-IX-4
2 Carpinteria, CA
3 Since 1958 has helped enable complex missions to Earth s orbit, Mars, and beyond with innovative deployable structures and mechanisms AstroMesh Mesh Antenna Reflector Storable Tubular Extendable Member (STEM ) Telescopic Booms Hinges and Mechanisms 3 Hundreds of flights Zero Failures Voyager Mars Pathfinder ISS Mobile Transporter Inmarsat 4 Use this space to communicate your Alphasat key takeaway (or remove) Mark pages according to the proprietary level of information as described in Company Procedure J103 (or remove) 2014 Launch Pending: Soil Moisture Active Passive (SMAP)
4 Deployable Helical Antenna At least a portion of the technology which is discussed in this paper is the subject of one or more pending patent applications, including but not limited to US Application No. 13/564,393, EU Application No
5 Background and Need Type Description Developer Figures Deployable UHF/VHF Deployable High Gain Antenna Deployable High Gain Antenna CubeSat antenna. Deploys 4 monopole antennae Max Power: 2W Mass: 0.10 kg CubeSat Parabolic antenna Max gain: 18 dbi Mass: 1.0 kg CubeSat Parabolic antenna Max gain: 15 dbi Half Angle: 1.1 Mass: 1.0 kg Innovative Solutions in Space, Netherlands BDS Phantomworks (USA) USC Space Engineering Research Center (SERC), USA C. Frost. And E. Agasid et al, Small Spacecraft Technology Sate of the Art, NASA/TP , Ames Research Center, Moffett Field, CA, January CubeSats for low cost/scalable SATCOM missions Small Sat Mission Innovation requires RF performance User Ground radios are portable and rely on omni-directional antennas UHF amateur radio link rates are limited to the 100Kbps range by 0dBi gain antennas typically used Small Sat High Gain Antenna Options are Limited Real estate is at a premium - The CubeSat form factor is limiting Power is limited 5 A Deployable 10dBi UHF Antenna makes >1Mbps Links Feasible
6 System Overview 6
7 Mechanical Design Helix S-2 glass /PEEK thermoplastic pultruded tape strips,.010-inch thick,.625-inch wide 3.5 mil conductive copper tape as RF conductor Intersections joined with ultrasonic welding Deployed Form 5 helical turns 14.5-inch diameter. 12 pitch, inch tall Top is terminated with conical neck down Stowed Form Coiled and rolled into an approximate 0.5U volume Deployment is strain energy driven 7
8 Mechanical Design cont. Ground Plane Single layer, aluminized Kapton Stiffened with four inch diameter fiberglass epoxy rods anchored to small aluminum disk core Deployed Form 24-inch x 24 inch square Stowed Form Spiral wrapped around core Deployment is strain energy driven 8
9 Helix Stow Process 650% Speed 9
10 Helix Stow Process cont. Mid Stow Full Stow 10
11 Helix Deployment 250 frames/second speed 11
12 Helix Deployment cont. 12
13 Modal Analysis Mode Frequency (Hz) Figure 1st FEMAP/Nastran 2nd st Mode Buckles about prime vertical stiffener attached to baseplate 2 nd Mode Twist about prime vertical stiffener 3 rd Mode Expansion and contraction pumping motion about Z-axis 3rd
14 RF Design and Test 5 turn helix chosen in early trades to provide desired gain, beam width, and circular polarization 2 turn taper added to improve the axial ratio Tested in anechoic chamber with support frame and representative ground plane Test setup circuits Impedance matched to helix within 50 ohms 14
15 RF Performance 15 Voltage Standing Wave (VSWR) 1.5:1
16 RF Performance cont. 15 Co-pol Pattern, phi = 90 deg, Fiberglass Tape Sox Proof of Concept 10 Directive Gain (dbic) MHz 310 MHz 320 MHz 330 MHz 340 MHz 350 MHz 360 MHz 370 MHz 380 MHz 390 MHz 400 MHz Angle (deg) 16 Full contour measured every 1 MHz, 200 to 500 MHz
17 RF Performance cont. 5.0 Boresight Axial Ratio of Proof Of Concept Fiberglass Tape Helix (RHCP) Axial Ratio (dbic) Frequency (GHz) Excellent axial ratio 2.0 db from 250 MHz to 470 MHz
18 RF Performance cont Boresight Directivity of Proof Of Concept Fiberglass Tape Helix (RHCP) Directivity (dbic) Frequency (GHz) Directivity Gain Loss is less than -1.5 db from 260 MHz to 400 MHz 18
19 Mission Implementation The 300:1 ratio deployed volume to allowable stowed package UHF Helix Antenna UHF antenna provides the required gain to close communication link budget CubeSat Bus (1.5U) Solar Array Payload Electronics Compartment (1U) Ground Plane Stowed Helix Compartment (0.5U) A 0.5U Stowed Antenna allows for full 1U Radio Payload on a 3U CubeSat System 19
20 Summary Innovative ultra-compact mechanical design (300:1 volume ratio) can be scaled to required applications for future nano and microsatellites missions RF performance is excellent: 13 dbi at approximately 400 Mhz Axial ratio 2.0 db from 250 MHz to 470 MHz 20 Further Development Stowed package containment and mechanized release RF testing with deployable ground plane Ground deployment or microgravity (reduced gravity aircraft) testing
21
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