MODEL SELECTION. Model Name Vin(Vdc) Vout(Vdc) Io(Amps) Watts SV SV * SV SV SV SV FEATURES
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1 World's Most dvanced High Density DC-DC Converters. MODEL SELECTION Size: 60.70mm x 57.91mm x 13.30mm (2.39in. x 2.28in. x 2in.) Model Name Vin(Vdc) Vout(Vdc) Io(mps) Watts SV SV SV * SV SV SV SV PI P/N PI0DC PI0DC PI1DC PI0DC PI0DC PI0DC PI DESCRIPTION The SuperVerter module is a high density DC- DC converter designed for use in distributed power architectures, workstations, EDP equipment, and telecommunication appliciations. The surface mount construction uses a metal baseplate and planar transformers to produce up to 200W in a half brick package. The SuperVerter module is a suitable replacement for all industry standard half brick modules. OPTION Choice Of Remote On/off Logic Configuration Heat Sink vailable For Extended Operation FETURES High Power Density - Up to 82W/in 3 Constant Frequency - 370kHz -40 to +100 o C Operation Over Temperature Protection (100W,150W and 200W Only) High Efficiency: 82 Typical Low Output Noise Industry-Standard Pinout Metal Baseplate 2:1 Input Voltage Range Over Voltage Protection Current Limit/Short Circuit Protection djustable Output Voltage: 60 to 110 of V 0,set Remote Sense Logic ON/OFF Safety gency pproval (Except 60W) SPECIFICTION BSOLUTE MXIMUM RTINGS: Exceeding absolute maximum ratings may cause permanent damage and reduce reliability PRMETER Input Voltage Transient Input Voltage Input/Output Isolation Operating Case Temperature Storage Temperature MIN MX UNITS Vdc Vdc Vdc o C o C Continuous 100 ms max. CONDITIONS ii. ll illustrations are for reference only. Released: '03
2 PRMETER Operation Input Voltage (Vi ) Maximum Input Current (I i,max ): SV SV SV SV SV SV (P) SV Inrush Transient Input Reflected-Ripple Current: Peak to Peak Input Ripple Rejection PRMETER Output Voltage Set Point (V o,set ) Line Regulation Load Regulation Temperature Drift Total Regulation Output Ripple and Noise Voltage: RMS Peak to Peak External Load Capacitance Output Current( I o ): SV SV SV SV SV SV (P) SV Output Current limit:: SV SV SV SV SV SV (P) SV Output Short Circuit Current Switching Frequency Efficiency: SV SV SV SV SV SV (P) SV Dynamic Response: Peak Deviation Setting Time SUPER VERTER TM Caution: This power module is not internally fused. n input line fuse must always be used. OUTPUT SPECIFICTIONS: MIN TYP Electrical Specifications: Unless otherwise indicated specifications apply over all operating input voltage, resistive load, and temperature conditions. INPUT SPECIFICTIONS: MIN 36 TYP MX MX UNITS V 2 s mp-p db UNITS V mv mvrms mv p-p uf I o,max khz V o,set s CONDITIONS T c =25 o C, V i =48V, I o = I o,max V i =36V to 75V I o = to I o,max Tc=-40 o C to 100 o C 5Hz to 20MHz Electrolytic capacitor t I o < I o,min,the modules may exceed output ripple specifications V o =90 of V o,set Vo=250mV Tc=70 o C V i =48V I o =I o,max CONDITIONS V i = 0Vdc to 75Vdc I o = I o,max 5Hz~20MHz, 12 H Source 120Hz load 0.1/ s Tc=25 o C V i =48V ii. ll illustrations are for reference only.
3 CONTROL SPECIFICTIONS: PRMETER MIN TYP MX UNITS CONDITIONS Logic On/Off: Logic Low: Ion/off 1 m Von/off=0V Von/off 1.2 V Ion/off<1m Logic High:Ion/off (Leakage Current) 50 Von/off=15V Von/of 15 V Ion/off=0.0 Turn-On Time ms I o = 80 of I o,max V o within +/- 1 V o,set Output Remote Sense Range V Output Voltage Trim Range V o,set Over Voltage Protection V uto recovery Over Temperature Protection 105 o C uto recovery (100W, 150W and 200W only) ISOLTION SPECIFICTIONS: PRMETER Input to Output Input to Case Output to Case Input to Output Capacity Isolation Resistance MIN 10 TYP MX UNITS Vdc Vdc Vdc pf Mohm CONDITIONS GENERL SPECIFICTIONS: PRMETER MTBF Weight Size MIN TYP x2.28x2 MX UNITS Mhrs g in 3 CONDITIONS Tc=40 o C,Io =80 of I o,max TRIM CIRCUIT OUTLINE DRWING +Out +Outo (2.28) +Sense Trim R trim-down Load +Sense Trim R trim-up Load 4.83(0.19) (1.90) INNER HOLE M3 X THRU (4X) -Sense -Out Trim-Down -Sense -Out Trim-Up (2.39) (0.60) -IN CSE ON/OFF -OUT -S T +S (0.40)(4X) (2.00) (0.30)(2X) Rtrim-down= ((100/ )-2) Kohms Rtrim-up= ( Vo(100+ ) ) Kohms = Desired Output Voltage Change (0) +IN DI (0.04) PIN (7X) +OUT 4.95(0.20) DI (0.08) PIN (2X) (0.45) Vo = Output Voltage Rtrim-up= External Resistor Value to Increase Vo Rtrim-down= External Resistor Value to Decrease Vo 13.30(2) LUMINUM HETSINK SURFCE 9.73(0.38) 19.20(0.75) ii. ll illustrations are for reference only.
4 PERFORMNCE CURVES: SV SUPER VERTER TM Figure 1. Efficiency at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=25 o C Figure 2. Efficiency at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=70 o C Figure 3. Power dissipation at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=25 o C Figure 4.Power dissipation at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=70 o C Figure 5. Input current vs. input voltage for maximum load current Figure 6. Typical start-up at 0.8Io,max load current (5ms/div) Top Trace: 48V input voltage (20V/div) Bottom Trace: Output voltage (2V/div) ii. ll illustrations are for reference only.
5 Figure 7. Output voltage ripple at maximum output current (2.5 s/div) Top Trace: 36V input voltage (100mV/div) Middle Trace: 48V input voltage (100mV/div) Bottom Trace: 75V input voltage (100mV/div) Figure 8. Output voltage response to step-change in load current at 48V input voltage and di/dt=0.1/ s (100 s/div) Top Trace: Step change in 25 of Io,max (V/div) Middle Trace: of Io,max (100mV/div) Bottom Trace: of Io,max (100mV/div) Vi(+) Vo(+) 60 o C 57 o C Vi(-) Vo(-) Figure 9. Magnitude and phase of loop gain for 48V input voltage at full rated power, with a 680 F capacitor connected in parallel with the output Figure 10. Thermal plot without heat sink at 48V input voltage, maximum load current and room temperature, measured after half an hour Figure 11.Forced convection power dissipation vs. local ambient temperature with no heat sink for either orientation Figure 12. Case-to-ambient thermal resistance vs. airflow for either orientation ii. ll illustrations are for reference only.
6 SV Figure 1. Efficiency at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=25 o C Figure 2. Efficiency at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=70 o C Figure 3. Power dissipation at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=25 o C Figure 4.Power dissipation at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=70 o C Figure 5. Input current vs. input voltage for maximum load current Figure 6. Typical start-up at 0.8Io,max load current (5ms/div) Top Trace: 48V input voltage (20V/div) Bottom Trace: Output voltage (2V/div) ii. ll illustrations are for reference only.
7 Figure 7. Output voltage ripple at maximum output current (2.5 s/div) Top Trace: 36V input voltage (100mV/div) Middle Trace: 48V input voltage (100mV/div) Bottom Trace: 75V input voltage (100mV/div) Figure 8. Output voltage response to step-change in load current at 48V input voltage and di/dt=0.1/ s (100 s/div) Top Trace: Step change in 25 of Io,max (1V/div) Middle Trace: of Io,max (100mV/div) Bottom Trace: of Io,max (100mV/div) Vi(+) Vo(+) 70 o C Vi(-) 62 o C Vo(-) Figure 9. Magnitude and phase of loop gain for 48V input voltage at full rated power, with a 680 F capacitor connected in parallel with the output Figure 10. Thermal plot without heat sink at 48V input voltage, maximum load current and room temperature, measured after half an hour Figure 11.Forced convection power dissipation vs. local ambient temperature with no heat sink for either orientation Figure 12. Case-to-ambient thermal resistance vs. airflow for either orientation ii. ll illustrations are for reference only.
8 SV Figure 1. Efficiency at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=25 o C Figure 2. Efficiency at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=70 o C Figure 3. Power dissipation at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=25 o C Figure 4.Power dissipation at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=70 o C Figure 5. Input current vs. input voltage for maximum load current Figure 6. Typical start-up at 0.8Io,max load current (5ms/div) Top Trace: 48V input voltage (20V/div) Bottom Trace: Output voltage (2V/div) ii. ll illustrations are for reference only.
9 Figure 7. Output voltage ripple at maximum output current (2.5 s/div) Top Trace: 36V input voltage (100mV/div) Middle Trace: 48V input voltage (100mV/div) Bottom Trace: 75V input voltage (100mV/div) Figure 8. Output voltage response to step-change in load current at 48V input voltage and di/dt=0.1/ s (100 s/div) Top Trace: Step change in 25 of Io,max (1V/div) Middle Trace: of Io,max (100mV/div) Bottom Trace: of Io,max (100mV/div) Vi(+) 94 o C 101 o C Vo(+) 97 o C Vi(-) Vo(-) Figure 9. Magnitude and phase of loop gain for 48V input voltage at full rated power Figure 10. Thermal plot without heat sink at 48V input voltage, maximum load current and room temperature, measured after half an hour Figure 11.Forced convection power dissipation vs. local ambient temperature with no heat sink for either orientation Figure 12. Case-to-ambient thermal resistance vs. airflow for either orientation ii. ll illustrations are for reference only.
10 SV Figure 1. Efficiency at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=25 o C Figure 2. Efficiency at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=70 o C Figure 3. Power dissipation at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=25 o C Figure 4. Power dissipation at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=70 o C Figure 5. Input current vs. input voltage for maximum load current Figure 6. Typical start-up at 0.8Io,max load current (5ms/div) Top Trace: 48V input voltage (20V/div) Bottom Trace: Output voltage (2V/div) ii. ll illustrations are for reference only.
11 Figure 7. Output voltage ripple at maximum output current and (2.5 s/div) Top Trace: 36V input voltage (100mV/div) Middle Trace: 48V input voltage (100mV/div) Bottom Trace: 75V input voltage (100mV/div) Figure 8. Output voltage response to step-change in load current at 48V input voltage and di/dt=0.1/ s (100 s/div) Top Trace: Step change in 25 of Io,max (1V/div) Middle Trace: of Io,max (100mV/div) Bottom Trace: of Io,max (100mV/div) Vi(+) Vo(+) 100 o C 96 o C 85 o C Vi(-) 91 o C Vo(-) Figure 9. Magnitude and phase of loop gain for 48V input voltage at full rated power, with a 680 F capacitor connected in parallel with the output Figure 10. Thermal plot without heat sink at 48V input voltage, maximum load current and room temperature, measured at over temperature shutdown Figure 11.Forced convection power dissipation vs. local ambient temperature with no heat sink for either orientation Figure 12. Case-to-ambient thermal resistance vs. airflow for either orientation ii. ll illustrations are for reference only.
12 SV Figure 1. Efficiency at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=25 o C Figure 2. Efficiency at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=70 o C Figure 3. Power dissipation at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=25 o C Figure 4.Power dissipation at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=70 o C Figure 5. Input current vs. input voltage for maximum load current Figure 6. Typical start-up at 0.8Io,max load current (5ms/div) Top Trace: 48V input voltage (20V/div) Bottom Trace: Output voltage (2V/div) ii. ll illustrations are for reference only.
13 Figure 7. Output voltage ripple at maximum output current (2.5 s/div) Top Trace: 36V input voltage (100mV/div) Middle Trace: 48V input voltage (100mV/div) Bottom Trace: 75V input voltage (100mV/div) Figure 8. Output voltage response to step-change in load current at 48V input voltage and di/dt=0.1/ s (100 s/div) Top Trace: Step change in 25 of Io,max (1V/div) Middle Trace: of Io,max (100mV/div) Bottom Trace: of Io,max (100mV/div) Vi(+) 102 o C 88 o C Vo(+) 96 o C Vi(-) 92 o C Vo(-) Figure 9. Magnitude and phase of loop gain for 48V input voltage at full rated power Figure 10. Thermal plot without heat sink at 48V input voltage, maximum load current and room temperature, measured at over temperature shutdown Figure 11.Forced convection power dissipation vs. local ambient temperature with no heat sink for either orientation Figure 12. Case-to-ambient thermal resistance vs. airflow for either orientation ii. ll illustrations are for reference only.
14 SV Figure 1. Efficiency at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=25 o C Figure 2. Efficiency at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=70 o C Figure 3. Power dissipation at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=25 o C Figure 4.Power dissipation at nominal output voltage vs. load current for 36V, 48V and 75V input voltage at Tc=70 o C Figure 5. Input current vs. input voltage for maximum load current Figure 6. Typical start-up at 0.8Io,max load current (5ms/div) Top Trace: 48V input voltage (20V/div) Bottom Trace: Output voltage (2V/div) ii. ll illustrations are for reference only.
15 Figure 7. Output voltage ripple at maximum output current (2.5 s/div) Top Trace: 36V input voltage (100mV/div) Middle Trace: 48V input voltage (100mV/div) Bottom Trace: 75V input voltage (100mV/div) Figure 8. Output voltage response to step-change in load current at 48V input voltage and di/dt=0.1/ s (100 s/div) Top Trace: Step change in 25 of Io,max (1V/div) Middle Trace: of Io,max (100mV/div) Bottom Trace: of Io,max (100mV/div) Vi(+) 85 o C 105 o C Vo(+) 97 o C Vi(-) 90 o C Vo(-) Figure 9. Magnitude and phase of loop gain for 48V input voltage at full rated power Figure 10. Thermal plot without heat sink at 48V input voltage, maximum load current and room temperature, measured at over temperature shutdown Figure 11.Forced convection power dissipation vs. local ambient temperature with no heat sink for either orientation Figure 12. Case-to-ambient thermal resistance vs. airflow for either orientation ii. ll illustrations are for reference only.
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