GENERAL THICK FILM CHIP FIXED RESISTOR

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1 GENERAL THICK FILM CHIP FIXED RESISTOR Miniature and light weight Suit for reflow and wave flow solder Stable electrical capability,high reliability Low assembly cost,suit for automatic SMT equipment Superior mechanical and frequency characteristics RoHS Compliant with RoHS directive Halogen free requirement R S 3 K 3 F T Product Code Rated Power Code Code T.C.R Code Resistance Value Code Resistance Tolerance Code Packaging Style Code (E-24 ) Thick Film Chip Fixed Resistor Code C S Rated Power Normal Power Upgraded Power Code Code B 3 L W U C K W U C K L Three digits (E-24 series):the first two digits are significant figures and the third one denotes number of zeros. (E-96 ) Four digits(e-96 series):the first three digits are Significant figures and the four one denotes number of zeros. R Decimal point should be expressed by "R". : 3 =k (E-24) 3=k (E-96) R =. (E-24) Code Tolerance B.% C.25% D F G J K.5% % 2% 5% % Code Packaging Style T C Tape & Reel Case

2 Ceramic Substrate Bottom Electrode Top Electrode Resistor Layer Primary Overcoat Secondary Overcoat Edge Electrode Barrier Layer External Electrode L W Dimensions(mm) t a b Percent Rated Load Ambient temperature( ) Operating Temperature Range: -55 ~25 Operating Temperature Range: -55 ~ Note 5 2 product be the same with curve be the same with curve. 2 7 ( ) Note 2 For resistors operated in ambient over 7,rated load (rated power) shall be derated in accordance with the above figure. : Note Normal Power Rated Power at 7 (W) Upgraded Power Limiting Element Voltage (V) Normal Power Voltage of DC or AC RMS value. 2 E= E= or Limiting element voltage whichever is lower. E Rated voltage(v) P Rated power(w) R Normal resistance( ) Upgraded Power 5 5 Max. Overload Voltage (V) Normal Power 3 5 Upgraded Power 3 2

3 GENERAL THICK FILM CHIP FIXED RESISTOR T.C.R(ppm ) Resistance Range.%.25%.5% % Resistance Tolerance 2% 5% % 5 R R M R 2 R M M R M R 42 R M or or or or or M R M R R M M R M T.C.R(ppm ) Resistance Range.%. 5% Resistance Tolerance.5% % 42 R M R M M R M Item Solderability Resistance to Soldering Heat Substrate Bending Test Shear Test Rapid Change of Temperature Specifications 95% 95% Cover Min R (.%R+.5 ) R (.%R+.5 ) 5: R (.%R.5 ) Others:.%.25%.5% % R (.5%R.5 ) 2% 5% % R (.%R.5 ) (IEC 65-) Test Methods (IEC 65-) IEC s.3s. Lead-free solder bath at for 3s.3s. IEC s s. Lead-free solder bath at 27 5 for s s. IEC (Bending distance) 5 3mm mm mm 2 2mm. (Duration):6s 5s. IEC (Applying force):2:2n 42 63: 5N 85 9N N 2 45N. (Duration):s s. IEC (3 ) (5 ) 25 (3 ) 3 ; (3min) normal temperature(5min) 25 (3min),3 cycles; (3 ) (5 ) 55 (3 ) (3min) normal temperature(5min) 55 (3min) 3cycles. 3

4 Item T.C.R Specifications Within specified T.C.R Continue IEC (IEC 65-) Test Methods (IEC 65-) Short Time Overload Intermittent Overload 5: R (2.%R.5 ) Others:.%.25%.5% % R (.%R.5 ) 2% 5% % R (2.%R.5 ) R (5.%R+.5 ) IEC ( ) times rated voltage or max. overload voltage whichever is lower for 5 s. IEC times rated voltage or max. overload voltage whichever is lower for s ON 25s OFF cycles. Damp Heat, Steady State 5: R (3.%R.5 ) Others:.%.25%.5% % R (.%R.5 ) 2% 5% % R (2.%R.5 ) IEC % 3%RH 4 2,93% 3%RH,h,rated voltage or limiting element voltage whichever is lower for.5h ON.5h OFF. Endurance at 7 5: R (3.%R.5 ) Others:.%.25%.5% % R (.%R.5 ) 2% 5% % R (2.%R.5 ) IEC ( ) h rated voltage or limiting element voltage whichever is lower for.5h ON.5h OFF. Endurance at Upper Category Temperature 5: R (3.%R.5 ) Others:.%.25%.5% % R (.%R.5 ) 2% 5% % R (2.%R.5 ) IEC h h. Operation at Low Temperature Insulation Resistance 5: R (2.%R.5 ) Others:.%.25%.5% % R (.%R.5 ) 2% 5% % R (2.%R.5 ) M Min IEC , h without load rated voltage or limiting element voltage whichever is lower for 45min, 5min without load. IEC Apply DC V 5V between substrate and terminations for min, then check insulation resistance. IEC Voltage Proof Component Solvent Resistance No breakdown or flashover R (.%R.5 ) Apply max. overload voltage of AC RMS at a rate of approximately Vs between substrate and terminations for 6s 5s. IEC (IPA) 23 5 Iso-propyl alcohol (IPA) 23 5 h Packaging see the 83-9 Page. 4

5 PACKAGING AND PRECAUTION OF CHIP RESISTOR Chip fixed resistor C A B Thick Film Resistor and Thin Film Resistor A B C Metal Foil Resistor R3~R4 R5~R3 R3~R4 R5~R47 R3~R4 R5~R68 R3~R9 R~R R2~R4 R5~R A B C Thick film chip network resistor A B Q Q2 Q3 Q2 Q3 Q2 Q RCMY8 RCMT8 RCML8 A B Q Q2 Q3 RCMY RCMT RCML

6 Paper Taping RCMY8 RCMT8 For RCMY8 RCMT8 A B W F E RCMY RCMT P P D T T P RCMY RCMT RCML8: For RCML8: 84

7 PACKAGING AND PRECAUTION OF CHIP RESISTOR A B W F E RCML P P P D Thick Film Resistor and Thin Film Resistor T Metal Foil Resistor RCML For 2 Embossed Taping A B W F E t P P P D D Thick Film Resistor and Thin Film Resistor K Metal Foil Resistor

8 Reel RCMY8 RCMT8 RCML8 2 M W T A B C D Packaging Quantity Packaging style Tape & reel Case RCMY8 RCMT RCML RCMY8 RCMT8 RCML8 2 2 Quantity(pcs) 5 5 n E-24 E-24 series( ) ( unit... k k k M M M M )

9 PACKAGING AND PRECAUTION OF CHIP RESISTOR n E-96 E-96 series ( ) ( unit... k k k M M M M ) E E-96 series(63) multiplied Cross-reference List and Resistance Cross-reference List multiplied code A B 2 C 3 D 4 E 5 F 6 G 7 H - X -2 Y -3 Z Code E-96 E-96 resistance Code E-96 E-96 resistance Code E-96 E-96 resistance Code E-96 E-96 resistance

10 Description for Resistance Value Code and Marking of Thick Film Chip Resistor Resistance Value Code All the resistance value code of thick film chip resistor is corresponding with the marking. Marking E-24 (63 5%) E-24 series: Express resistance value on the glass side with three digits, the first tow digits should be significant and the third one denote number of zeros. K 33 E-24 (63 %&.5%) E-24 series(63 %&.5%): One short bar under marking letter. E-96 E24 %&.5% R2 4R3 E-96 series & E-24 series:for the dimension type of R2 4R3 express the resistance value with four digits, the first three digits are significant figures and the fourth de notes the number of zeros. K 33 E E-96 For the dimension type of 63, express the resistance value with three code, the first two digit code denote the resistance of E-96 series, and the third code of letter denote the multiplier (see the table three and four ). 2M R The decimal point should be expressed by R. 5.6 The jumper should be expressed by For the dimension type of there is no mark on the glass side. IEC IEC E24 For the resistance which don't belong to IEC serial, use the resistance of IEC serial which is most close to the required resistance of non-iec serial for replacement. To get agreement by both party if there special requirement for the marking. 88

11 PACKAGING AND PRECAUTION OF CHIP RESISTOR Description for Resistance Value Code and Marking of Thin Film Chip Resistor Resistance Value Code All resistance value code of thin film chip resistor,including size used four digits. Marking TD3G47BT 47=4.7K R5=.5 To use four digits code represent resistance value, 47=4.7K R5=.5 E24 E96 E96. When resistance value belongs to E24 as well as E96 series, we suggest preferentially use E96 series. K=2, Marking for Size Resistor For size resistor, express the resistance value with four digits code; K 63 Marking for 63 Size Resistor 63-E96 For resistance value belongs to E96 series, express the resistance value with three digits code. 2M 63-E24 For resistance value belongs to E24 series, express the resistance value with three digits code. K The decimal point should be expressed by "R" For the dimension type of 2 42 there is no mark on the glass side. 89

12 Use in various types of liquid, including water, oils, chemicals, and organic solvents. 2 Use outdoors where the products are exposed to direct sunlight, or in dusty places. 3 Use in places where the products are exposed to sea winds or corrosive gases, including Cl2, H2S, Nh3, SO2, and No2 etc. 4 Use in places where the products are exposed to static electricity or electromagnetic waves. 5 Use in proximity to heat-producing components, plastic cords, or other flammable items. 6 Use involving sealing or coating the products with resin or other coating materials. 7 Use involving unclean solder or use of water or water-soluble cleaning agents for cleaning after soldering : 5 3 3% 7% Avoid applying power exceeding normal rated power, exceeding the power rating under steady-state loading condition may negatively affect product performance and reliability. 2 Be careful when pick up the products with tweezers. There may be a care that the overcoat and or the body can be chipped. 3 Soldering tip shall not touch the product when install product manually. 4 Storage conditions: T 5 3, RH 3% 7%. Recommended wave solder profile Recommended reflow profile Recommended solder alloy 96.5Sn3.Ag.5Cu 9

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