Original instructions. Dynamic Series. ARX receiving unit. Installer manual LIIARX0TE0-02

Transcription

1 Original instructions Dynamic Series RX receiving unit

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3 Index.... General instructions.... Symbol conventions... RX receiving unit.... Description.... Technical data.... Exploded view... Mother board.... FSRX Description..... Technical data Pin layout DIP switches..... Technical data sheet... Optional cards.... FSMI0 - analogue and CN US inputs..... Description..... Technical data..... Terminals layout..... DIP switches of groups S, S, and S..... DIP switches of group S..... Technical data sheet..... Light signals.... FSPO0 - digital outputs and PWM analogue outputs..... Description..... Technical data..... Terminals layout..... Technical data sheet..... Pads.... FSDI - diodes..... Description..... Technical data..... Terminals layout..... Technical data sheet... Card position Mother board position ddress key and memory card position Radio modules position Optional cards position No strip..... Long strip..... Short strip... Light signals.... POWER LED (green).... LRM LED (red).... STTUS LED (blue).... SETUP LED (yellow)... Electrical connection.... Housing for plugs (male insert) on the casing..... ulkhead mounting of Harting -pole plug..... ulkhead mounting of Harting 0- and -pole plugs..... ulkhead mounting of Harting -pole plug.... Housing for socket mounting (female insert) on the cable..... Hood for Harting -pole sockets..... Hood for Harting 0- and -pole sockets..... Hood for Harting -pole sockets.... Screw terminals..... Harting -pole plug and socket..... Phoenix connector.... Crimp-style terminals Harting 0-, - and -pole plugs and sockets Molex connector... 0

4 Warnings for installation.... General.... Mounting and fastening the receiving unit in the best position.... Mounting and fastening the antenna in the best position.... Wiring.... t end of installation.... Testing... 9 Outputs SO_ and SO_ activated by STOP command Stop function complying with cat. PL=e, SIL Stop function complying with cat. PL=d, SIL Stop function complying with cat. PL=c, SIL... 0 Outputs SO_ and SO_ activated by SFETY command UMFS function complying with cat. PL=d, SIL UMFS function complying with cat. PL=c, SIL... 0 Wiring power supply... CN US.... Wiring the CN network... Radio module FSRTU (9-9 MHz).... Description.... Technical data.... Frequencies.... DIP switches..... Frequency table... Radio module FSRTEU ( - 0 MHz).... Description.... Technical data.... Frequencies..... Dynamic mode..... Static mode.... DIP switches... Radio module FSRTKO ( MHz).... Description.... Technical data.... Frequencies..... Dynamic mode..... Static mode.... Programming the radio module in the transmitting unit..... Dynamic mode..... Static mode.... Programming the receiving unit s radio module... 9 Radio module FSRTEU ( MHz) Description Technical data Frequencies Dynamic mode Static mode Programming the radio module in the transmitting unit..... Dynamic mode..... Static mode.... Programming the receiving unit s radio module... Radio module FSRTJP (9 MHz).... Description.... Technical data.... Frequencies.... Dynamic mode.... Static mode.... Programming the radio module in the transmitting unit..... Dynamic mode..... Static mode.... Programming the receiving unit s radio module...

5 General instructions. General instructions This manual aims at providing information to install the RX receiving unit of utec Dynamic series radio remote controls. Instructions regarding the use of the radio remote control are contained in the user manual (provided together with the radio remote control). This manual and the user manual must be read and understood in all their parts by those who decide and/or carry out the radio remote control installation. lways remember that: photos and drawings contained in this manual are useful examples that help understand its instructions and warnings if necessary, contact utec if any of the instructions and/or warnings given in this manual are not clear. RX receiving unit No part of this manual may be reproduced, in any form or by any means, without written permission of utec (including recording and photocopying). If this manual is lost or damaged, ask utec for a copy. Please specify the serial number of the related radio remote control. ll installation operations can only be carried out by qualified technicians who are suitably trained with respect to the relevant norms and laws. This manual integrates instructions provided by the manufacturer of the machine where the radio remote control is to be installed. s for instructions and warnings regarding the machine where the radio remote control is to be installed, follow the instructions given in the machine's manual.. Symbol conventions Three symbols are employed in this manual, which are used to highlight specific safety-related issues. They are classified according to the hazardous situation that may arise and on the possible consequences: Symbol... a dangerous situation will occur If the highlighted instructions are not respected......consequences for people may be...consequences for property may be highly probable. critical (death or physical damage). critical. probable. critical (death or physical damage). critical. probable. moderate (non-severe physical damage). moderate. This symbol is also used, and it identifies texts to be read carefully.

6 RX receiving unit Description RX receiving unit. Description The receiving unit communicates with the machine through the digital and analogue outputs. ll the commands that the transmitting unit sends, including STOP and SFETY, activate their corresponding outputs. D C TECH Prima dell'accensione leggere il manuale d uso. ttenersi alle norme di sicurezza. Togliere l alimentazione in caso di apertura. Non utilizzare idropulitrici ad alta pressione. efore switching on please read the user manual. dhere to safety rules. Disconnect power source before opening. Do not use high pressure water cleaners. Vor Inbetriebnahme die Gebrauchsanleitung lesen. Sicherheitsnormen beachten. Die Speisespannung muss ausgeschaltet werden, falls der Empfänger geöffnet wird. Kein Hochdruckreiniger verwenden. vant de faire la mise en marche, lire le manuel de l utilisateur. Respecter le consignes de sécurité. Couper l alimentation avant d ouvrir le boîtier. Ne pas utiliser nettoyeurs à jet d'eau sous pression. ntes de encenderlo leer el manual. tenerse a las normas de seguridad. Desconectar la alimentación antes de abrir. Nunca usar hidrolimpiadoras de alta presión. POWER SUPPLY...-V 00m...max -0V 00m RDIO MODULE...FSRTEU FREQUENCY RNGE...-0MHz RF OUTPUT POWER... <mw ERP PROTECTION DEGREE...IP TXXXX-00 0TRG0P0XXX E PU9-00 SERIL N. XXXXXX MNIF. DTE XXXX G F C D E F G connector for cable control LED TECH pushbutton antenna 0 mm (. In). mm (. In) plug. Technical data Housing material... P (0% fg) ntenna... dedicated Protection degree... IP (NEM ) Dimensions... 0 x x mm (.9 x. x. In) Weight.... kg (. Lb)

7 . Exploded view RX receiving unit Exploded view Cover D C C D Optional cards Strip ddress key E F E Memory card F Radio module G Mother board G H I ntenna Casing L TECH pushbutton M Connector for cable control H I L M

8 Mother board FSRX0 Mother board. FSRX0.. Description J J J J J J J9 J J F S J0 J J S J J CONNECTORS J J J J J Power supply and SO_ and SO_ outputs Voltage driven analogue outputs VO- Digital outputs or PWM outputs PVO- a Digital outputs or PWM outputs PVO- a Digital outputs or PWM outputs PVO- a J, J Digital outputs DO- J J9 J0 J J J Optional cards Radio module IDK (address key) DTK (memory card) Connector for TECH pushbutton Cable control a. Outputs' function (PWM, digital or analogue) is defined by the machine manufacturer. FUSES F Outputs protection DIP SWITCH S, S Group of DIPs. Setting of outputs SO_ and SO_ (see paragraph..)

9 Mother board FSRX0.. Technical data Power supply V bsorbed power... W Protection of power supply (resettable fuse).... Outputs' maximum switching voltage... 0 V Rated current of SO_ and SO_ outputs... (0 V ) Rated current of digital outputs... (0 V ) Rated current of analogue outputs (PWM)... (0 V ) Rated current of analogue outputs (voltage)... 0 m ( V ) 9 Protection of outputs (fuse F)... 0 ( V, autofuse) Voltage applicable to digital inputs V Voltage applicable to analogue inputs V Current applicable to analogue inputs m (Ri=0 Ohm).. Pin layout Connector Pin Name Description Function PWR+, COM COM_F receiving unit's power supply positive terminal outputs' power supply positive terminal optional cards' power supply positive terminal power supply (see chapter ) J, PWRreceiving unit's power supply negative terminal SO_ output SO_ SO_ output SO_ 9, 0 SO_ reverse recovery diode of output SO_ STOP or SFETY (see chapter 9 or 0), SO_ reverse recovery diode of output SO_ J VO output VO VO output VO VO output VO VO output VO VO output VO VO output VO VO output VO VO output VO PVOH output PVOH voltage driven analogue outputs VO- PWRoutput PVOH's power supply negative terminal J PVOL output PVOL PWRoutput PVOL's power supply negative terminal PVOH output PVOH digital outputs or PWM outputs PVO- PWRoutput PVOH's power supply negative terminal PVOL output PVOL PWRoutput PVOL's power supply negative terminal

10 0 Mother board FSRX0 Connector Pin Name Description Function PVOH output PVOH PWRoutput PVOH's power supply negative terminal J PVOL output PVOL PWRoutput PVOL's power supply negative terminal PVOH output PVOH digital outputs or PWM outputs PVO- PWRoutput PVOH's power supply negative terminal PVOL output PVOL PWRoutput PVOL's power supply negative terminal PVOH output PVOH PWRoutput PVOH's power supply negative terminal J PVOL output PVOL PVOL output's power supply negative terminal PVOH output PVOH digital outputs or PWM outputs PVO- PWRoutput PVOH's power supply negative terminal PVOL output PVOL PWRoutput PVOL's power supply negative terminal DO output DO DO output DO DO output DO J DO output DO DO output DO DO output DO DO output DO digital outputs DO- DO output DO DO9 output DO9 DO0 output DO0 DO output DO DO output DO J optional cards' power supply positive terminal COM_F PWRoptional cards' power supply negative terminal Optional cards power supply CD common of reverse recovery diodes CD common of reverse recovery diodes

11 .. DIP switches Mother board FSRX0 Set the DIP switches so that the outputs SO_ and SO_ are activated either by the STOP or SFETY command, depending on the application. Incorrect setting may cause potential hazard. The receiving unit does not work if the setting of DIP switches of the mother board is different from what is shown in the following table. DIP switch of group S DIP switch of group S Function State ON ON ON ON Outputs SO_ and SO_ are enabled by the STOP command. OFF OFF OFF OFF Outputs SO_ and SO_ are enabled by the SFETY command... Technical data sheet PWR+ COM COM SO_ SO_ 9 SO_ 0 COM_F 0 0V SO_ VOLT VOLT VOLT VOLT VOLT VOLT VOLT VOLT H L PWR PWM PWR PWM H L H L H L VO VO VO VO VO VO VO VO PVOH PVOL PVOH PVOL PVOH PVOL PVOH PVOL J J J SO_ SO_ H L PWR PWM H L PVOH PVOL PVOH PVOL SO_ J SO_ D- D- D- D- D- D- D- D- DO DO DO DO DO DO DO DO J J S S FSRX0 D- D- D- D- DO9 DO0 DO DO CD CD J

12 Optional cards FSMI0 - analogue and CN US inputs Optional cards. FSMI0 - analogue and CN US inputs.. Description esides managing some analogue inputs, optional card FSMI0 also enables the receiving unit to communicate within a CN bus network via CNopen communication protocol. The receiving unit acts as a slave node within this network. ll the commands that the transmitting unit sends, including STOP and SFETY, are sent via the CN network. It is not possible to only rely on the status of the STOP and SFETY commands sent via the CN network to maintain or bring the remote controlled machine to a safe condition. Such messages sent via the CN network do not in fact ensure the same safety features as the corresponding commands that are directly carried out by the receiving unit's safety outputs. Please refer to chapters 9 and 0 for instructions to correctly wire such outputs. C C RUN LED ERR LED Connector for the connection to the mother board E D Terminals for the CN US inputs and port D E DIP switches.. Technical data Voltage applicable to digital inputs V Voltage applicable to analogue inputs V Current applicable to analogue inputs m (Ri=0 Ohm).. Terminals layout Connector Terminal Name Description Function CN_H H CN_L L CN_GND GND CN US (see chapter ) J0 NL IN input NL IN input NL IN input NL IN input NL IN input 9 NL IN input 0 NL GND GND (inputs) digital inputs, analogue voltage-driven inputs or analogue current-driven inputs or -

13 Optional cards FSMI0 - analogue and CN US inputs.. DIP switches of groups S, S, and S DIP switches of groups S, S and S are used to set analogue inputs either as current-driven or voltage-driven inputs. If you set the two DIPs corresponding to such input in the ON position, you will obtain a current driven input; on the contrary, if you want to obtain a voltage driven input, you need to set them in the OFF position. DIP switches State Function S and and ON OFF ON OFF NL IN current-driven analogue input NL IN voltage-driven analogue input NL IN current-driven analogue input NL IN voltage-driven analogue input S and and ON OFF ON OFF NL IN current-driven analogue input NL IN voltage-driven analogue input NL IN current-driven analogue input NL IN voltage-driven analogue input S and and ON OFF ON OFF NL IN current-driven analogue input NL IN voltage-driven analogue input NL IN current-driven analogue input NL IN voltage-driven analogue input.. DIP switches of group S DIP switches State Function S ON OFF connects the termination between CN_H and CN_L disconnects the termination between CN_H and CN_L OFF do not change.. Technical data sheet 9 0 J0 CN_H CN_L CN_GND NL_IN_ NL_IN_ NL_IN_ NL_IN_ NL_IN_ NL_IN_ NL_GND S S S S FSMI0.. Light signals The optional card FSMI0 has two LEDs: RUN is green ERR is red

14 Optional cards FSMI0 - analogue and CN US inputs RUN LED (green) RUN LED signals reflect the guidelines of the CNopen standard, Ci recommendation 0-. Terms used in the following table are therefore consistent with such recommendation. The RUN LED indicates the status of the application layer (CNopen node). The RUN LED... Meaning is off The CN node is off: the receiving unit is off or resetting blinks fast The CN node does not send commands in the network: configuration through LSS services is in progress blinks slowly The CN node does not send commands in the network: the receiving unit is in state PREOPERTIONL... repeats a slow blink and a pause The CN node does not send commands in the network: the receiving unit is in state STOPPED...is on the CN node works correctly: the receiving unit is in state OPERTIONL ERR LED (red) ERR LED signals reflect the guidelines of the CNopen standard, Ci recommendation 0-. Terms used in the following table are therefore consistent with such recommendation. The ERR LED indicates the status of the (CN bus) physical layer and errors due to wrong configurations. The ERR LED... Meaning is off No operating problems. blinks fast CN communication is not available: configuration through LSS services is in progress. blinks slowly The CN communication does not work correctly: errors in the configuration of the receiving unit.... repeats a slow blink and a pause The CN communication does not work correctly: t least one of the frame error counters has reached the warning level.... repeats two slow blinks and a pause The CN communication does not work correctly: a "guard event" or a "heartbeat event" has occurred.... repeats three slow blinks and a pause The CN communication does not work correctly: SYNC message was not received within the set time....is on The CN communication does not work: The CN controller is bus off.

15 . FSPO0 - digital outputs and PWM analogue outputs Optional cards FSPO0 - digital outputs and PWM analogue outputs.. Description The optional card FSPO0 adds four digital outputs and four PWM outputs to the receiving unit. C Connector for the connection to the mother board Terminals for outputs C Pad groups.. Technical data Rated current of outputs... (0 V ).. Terminals layout Connector Terminal Name Description Function COM_F power supply positive terminal PVO H output PVOH PVO L output PVOL PVO H output PVOH J PVO L output PVOL DO output DO DO output DO DO or LS output DO or LS 9 DO or LS output DO or LS 0 CD common of reverse recovery diodes digital outputs or PWM outputs PVO- digital outputs DO-, LS, and LS J9 output PVOH's power supply negative terminal output PVOL's power supply negative terminal output PVOH's power supply negative terminal output PVOL's power supply negative terminal

16 Optional cards FSPO0 - digital outputs and PWM analogue outputs.. Technical data sheet COM_F PVOH PVOL PVOH PVOL DO DO H L H L PWR PWM D- D- D- 9 D- 0 J CD J9 FSPO0.. Pads Pad groups SP and SP on the mother board are used to select which of the two outputs in the pair of outputs will be available to pins and 9 Connector Terminal Output terminal LS DO J LS 9 DO

17 . FSDI - diodes.. Description The optional card FSDI adds sixteen diodes to the receiving unit. Optional cards FSDI - diodes Connectors for diode connection.. Technical data Diode rated current..... Terminals layout Connector Terminal Name Description Function DK cathode of diode D D anode of diode D DK cathode of diode D J J J D anode of diode D DK cathode of diode D D anode of diode D DK cathode of diode D D anode of diode D DK cathode of diode D D anode of diode D DK cathode of diode D D anode of diode D DK cathode of diode D D anode of diode D DK cathode of diode D D anode of diode D D9K cathode of diode D9 D9 anode of diode D9 D0K cathode of diode D0 D0 anode of diode D0 DK cathode of diode D D anode of diode D DK cathode of diode D D anode of diode D diodes D- diodes D- diodes D9-

18 Optional cards FSDI - diodes Connector Terminal Name Description Function DK cathode of diode D D anode of diode D DK cathode of diode D J D anode of diode D DK cathode of diode D D anode of diode D DK cathode of diode D D anode of diode D diodes D-.. Technical data sheet J D D D D D9 D0 D D J J D D D D D D D D J FSDI

19 Card position Mother board position Card position. Mother board position The mother board shall be screwed in inside the casing. Mother board Casing. ddress key and memory card position The address key and the memory card shall be connected to connectors J0 (IDK) and J (DTK) respectively of the mother board and each one shall be fastened with their corresponding screw. C Casing ddress key C Memory card D Mother board D 9

20 0 Card position Radio modules position. Radio modules position The radio module shall be connected to connector J9 of the mother board and fastened with the corresponding four screws. esides, the antenna cable in the receiving unit shall be connected to the antenna connector on the radio module. C Casing Radio module Mother board C. Optional cards position Up to optional cards placed above the radio module may be added to the receiving unit RX. ll the optional cards but FSDI need a strip as a connection to the mother board. Two strips with different length are available, depending on the combination and number of optional cards. Short strip Long strip mm (.In) mm (.In)

21 Card position Radio modules position.. No strip Casing Optional card FSDI C Radio module D Mother board Casing Long strip C Optional card D Optional card E Radio module F Mother board C D.. Long strip D C E F

22 Card position Radio modules position.. Short strip C Casing Short strip C Optional card D Radio module E Mother board Casing Short strip C Optional card D Optional card FSDI E Radio module F Mother board D E D C E F

23 Light signals The RX receiving unit has four LEDs: POWER is green LRM is red STTUS is blue SETUP is yellow. Light signals POWER LED (green). POWER LED (green) The POWER LED indicates the status of the receiving unit and of the radio link. The POWER LED... Meaning...is off The receiving unit is not powered. Radio link has been built.... blinks slowly... is on No radio link.. LRM LED (red) The LRM LED warns about anomalies in the receiving unit. The LRM LED... Meaning is off The receiving unit works correctly. Error on SO_ and SO_ (if they are enabled by the STOP command).... repeats a slow blink and a pause... repeats two slow blinks and a pause Error on SO_ and SO_ (if they are enabled by the SFETY command). Error on the outputs corresponding to direction commands.... repeats three slow blinks and a pause...is on The receiving unit does not work correctly.

24 Light signals STTUS LED (blue). STTUS LED (blue) The STTUS LED warns about anomalies on the outputs or on the power supply and indicates the reception of data from the transmitting unit. The STTUS LED... Meaning is off No radio link. Over-voltage on power supply. blinks slowly The receiving unit receives data of the transmitting unit. blinks fast...is on Over-current in one of the PWM analogue outputs.. SETUP LED (yellow) The SETUP LED shows the status of the data memory and of the address key, depending on the receiving unit's working status The SETUP LED... Meaning is off The receiving unit works correctly. Error on the address key.... repeats a slow blink and a pause Error on the memory card.... repeats two slow blinks and a pause... repeats three slow blinks and a pause Calibration of the rest position values for proportional outputs is being performed within the REMOTE SETUP procedure.... repeats three fast blinks and a pause The receiving unit is saving data set with the "REMOTE SETUP" procedure.... repeats four slow blinks and a pause blinks fast Inversion of movement direction of the joysticks axis is being performed within the REMOTE SETUP procedure. Within the "REMOTE SETUP" procedure: - two analogue commands are being activated simultaneously or - restoration of factory settings is being performed....is on The receiving unit is in REMOTE SETUP mode.

25 Electrical connection Electrical connection Housing for plugs (male insert) on the casing Only use the provided connectors and terminals for electrical connections inside the RX receiving unit. Depending on the connectors, to carry out receiving unit's wiring it may be necessary to connect a wire to the following components: a screw terminal on a Harting -pole plug a screw terminal on a Phoenix connector a crimp-style terminal on a Harting 0, or -pole plug a crimp-style terminal on a Tyco connector a crimp-style terminal on a Molex connector Wires to be connected shall be stripped of as shown below.. Housing for plugs (male insert) on the casing.. ulkhead mounting of Harting -pole plug ulkhead mounting of Harting 0- and -pole plugs

26 Electrical connection Housing for socket mounting (female insert) on the cable.. ulkhead mounting of Harting -pole plug Housing for socket mounting (female insert) on the cable There are different kinds of hoods; one example for each model is listed here.. Hood for Harting -pole sockets

27 .. Hood for Harting 0- and -pole sockets Electrical connection Housing for socket mounting (female insert) on the cable Hood for Harting -pole sockets

28 Electrical connection Screw terminals. Screw terminals.. Harting -pole plug and socket rand Model No. of poles Plug (on casing) Socket (cable) Harting HN (-) (-) (-) (-) Phoenix connector rand No. of poles Type Order number MC,/-ST-, 0 Phoenix MC,/-ST-, 0 0 MC,/0-ST-,

29 . Crimp-style terminals.. Harting 0-, - and -pole plugs and sockets Plug (on casing) Electrical connection Crimp-style terminals Socket (cable) 9 rand Model No. of poles Connector Crimp-style terminal Connector Crimp-style terminal rt. Wire section [mm ] rt. rt. Wire section [mm ] rt. Harting HN 0 D Harting Harting HN DD HN DD mm mm mm mm xx xx

30 0 Electrical connection Crimp-style terminals Wire crimping Use the specific Harting hand crimp tool to crimp wires to be connected to 0, or -pole connectors. The following instructions refer to Harting hand crimp tool part number Grip the hand crimp tool securely and squeeze, ratcheting the mechanism until it bottoms out. Then allow it to open completely. Insert the terminal in the appropriate hole on the hand crimp tool. Insert the pre-stripped wire into the terminal. Hold the wire and make sure that its isolation bottoms out in the terminal hole, then hold the hand crimp tool tight. Complete the crimp by squeezing the tool until the ratchet releases. Remove the terminated wire from the tool. Inserting the terminated wire in the connector Insert the terminated wire in the corresponding connector cavity. We suggest to use a specific tool, Harting art , to insert 0.mm section terminated wires. Terminals shall be inserted from the wiring side and shall be pushed until they bottom out. Complete terminal insertion by pushing the terminated wire through the cavity until you hear a "click". Verify proper terminal seating with a light tug on the wire... Molex connector Plug rand Series Connector Crimp-style terminal No. of poles Model Part Model rt. Molex Molex Mini Fit Molex

31 Warnings for installation Warnings for installation General The radio remote control can only be installed and tested by competent staff that masters the technical knowledge required to carry out such procedure and is qualified according to the regulation of the country where the radio remote control is mounted. Only if the radio remote control is installed correctly can it be used safely. esides instructions established by the machine's manufacturers, installers must always observe the following warnings. Never connect power supply positive or negative pole to the outputs. Such connections damage the outputs and make ineffective the UMFS and STOP safety functions. In this case the machine may be in a dangerous condition, out of the user's control. The machine manufacturer or system integrator is responsible of preventing the connection of power supply's positive or negative pole to the outputs of receiver.. General Respect and enforce the provisions of all reference standards relevant in the concerned application field (i.e. IEC 00- for hoisting machines.) lways follow the instructions provided in the technical data sheet and respect values given in the technical data to carry out correct installation. Due to the characteristics of radio propagation (i.e.: EM interference, near out-of-range condition), a delay up to the "Passive stop time" may occasionally occur from the moment a command in the transmitting unit is released to the moment its corresponding output in the receiving unit is deactivated. With regards to outputs SO_ and SO_ only, when they are enabled by the SFETY command, a regular deactivation delay (approx. second) applied to such outputs adds to this time. Those who decide upon the installation of the radio remote control must make sure that these delays never lead to a dangerous situation in the specific uses.. Mounting and fastening the receiving unit in the best position Place the receiving unit so that it can be easily reached in case of need. Place the receiving unit so that it can be easily reached, and far from heat sources (i.e. exhaust pipes, heat exchangers, radiators). Place the receiving unit vertically, with the antenna connector facing up. Fix the receiving unit in four points, using the specific holes in the housing. Do not perforate the receiving unit in any case. It is recommended to use the appropriate vibration dampers when installing the system on machines that produce strong vibrations.

32 Warnings for installation Mounting and fastening the antenna in the best position. Mounting and fastening the antenna in the best position Install the antenna so that shields, structures or materials do not obstruct the radio link; in particular: the antenna shall not be placed inside closed metal containers the antenna must be installed in a vertical position, and possibly in sight of the work area the antenna must be placed at least 0cm far from metal objects in its surroundings. If these warnings are disregarded, the typical working range of the radio remote control may be reduced. The appropriate extension kit for the antenna may be used, in order to abide by the above-mentioned indications. In this case, place the antenna as far as possible from the receiving unit and from other electrical and electronic devices.. Wiring Wiring inside the receiving unit shall be made with electrical wires resistant to at least C usage temperature. Group wiring according to the following indications:. all wires connected to the same connector must be grouped together. all wires connected to connectors J to J on the mother board must be grouped together. all groups of wires shall be far from the radio module, in order to avoid interference and dangers related to electrical safety. Make sure that the receiving unit's power supply is protected against short circuits and is supplied either by a battery or by a power supply unit with safety isolating transformer. Limits provided in the technical data must be observed. The power supply of the receiving unit must have a switch that allows power supply disconnection during installation, wiring and/or maintenance operations. Connect the receiving unit immediately downstream of the machine main switch or of the electrical panel main switch (see chapter ). Pay special attention to the currents flowing in outputs SO_ and SO_: they shall not exceed the maximum permitted values (see paragraph..). Currents flowing in SO_ and SO_ are interrupted at regular intervals for approx. ms every 0 ms. Risk evaluation must consider this interruption. If outputs SO_ and SO_ are used to power electronic devices, check that they are compatible with this recurring interruption (use suitable filters if necessary). When wiring of outputs SO_ and SO_ is such that the stop function or UMFS function reaches cat. PL=c, SIL, they do nor comply with the requisites of standards EN IEC 00- and EN.

33 . t end of installation Warnings for installation t end of installation Make sure that during installation the protection measures on the radio remote control and/or in the machine have not been made ineffective by possible procedures carried out. Correctly close the receiving unit so that the protection degree from dust and water is not jeopardised: check that the gasket is intact, correctly put the housing parts one over the other so that they overlap, and tighten the screws.. Testing fter installation and wiring, test the system machine+radio remote control, and check that the operations carryied out exactly reflect the commands sent (in particular check the STOP or SFETY command that activates outputs SO_ and SO_). Make sure that outputs SO_ and SO_ only activate after the radio remote control start up. In case of malfunction, disable the system machine+radio remote control until the problem has been completely solved. The installer must check and complete the "Technical Data Sheet" in all its parts, adding the date the system has been put into service, his stamp and signature.

34 Outputs SO_ and SO_ activated by STOP command t end of installation 9 Outputs SO_ and SO_ activated by STOP command Wiring of outputs SO_ and SO_ is the factor that defines the safety level for the STOP function. See paragraph.. to configure outputs SO_ and SO_ as STOP. Pin or (COM) of connector J shall always receive power supply between and 0 V, even though outputs SO_ or SO_ are not used. Outputs SO_ and SO_ are designed to drive power loads and are protected through fuse and reverse recovery diodes, to ensure longest lifetime in most applications. If these outputs drive inductive loads (i.e. solenoid valves, relays), it is recommended to use a reverse recovery diode with the load, to further reduce the effects of demagnetisation currents.

35 9. Stop function complying with cat. PL=e, SIL Outputs SO_ and SO_ activated by STOP command Stop function complying with cat. PL=e, SIL The stop function complies with cat. and PL=e according to the EN ISO 9- and with SIL according to the EN IEC 0 if outputs SO_ and SO_ in the receiving unit have been wired as follows. PWR+ PWR+ COM 0 0V COM 0 0V COM SO_ COM SO_ a SO_ SO_ 9 SO_ SO_ 9 SO_ 0 COM_F c SO_ 0 COM_F a,b: redundant devices that bring the machine to a safe state (i.e. contactors) c: Electronic Control Unit ECU (e.g. safety PLC) SO_ SO_ b SO_ SO_ J SO_ SO_ J S S SO_ S S SO_ FSRX0 FSRX0 The installer or the machine manufacturer is in any case responsible for carrying out wiring in such a way as to ensure the safety level required according to the risk analysis.

36 Outputs SO_ and SO_ activated by STOP command Stop function complying with cat. PL=d, SIL 9. Stop function complying with cat. PL=d, SIL The stop function complies with cat. and PL=d according to the EN ISO 9- and with SIL according to the EN IEC 0 if outputs SO_ and SO_ in the receiving unit have been wired as follows: PWR+ 0 0V SO_ a b COM COM SO_ SO_ 9 SO_ 0 COM_F SO_ SO_ SO_ J a,b: redundant devices that bring the machine to a safe state (i.e. contactors) S S SO_ FSRX0 The installer or the machine manufacturer is in any case responsible for carrying out wiring in such a way as to ensure the safety level required according to the risk analysis.

37 9. Stop function complying with cat. PL=c, SIL Outputs SO_ and SO_ activated by STOP command Stop function complying with cat. PL=c, SIL The stop function complies with cat. and PL=c according to the EN ISO 9- and with SIL according to the EN IEC 0 if outputs SO_ and SO_ in the receiving unit have been wired as follows. PWR+ PWR+ COM 0 0V COM 0 0V COM SO_ COM SO_ a SO_ SO_ 9 SO_ SO_ 9 SO_ 0 COM_F SO_ SO_ 0 COM_F SO_ a: device that brings the machine to a safe state (i.e. contactor, safety PLC) SO_ SO_ J a SO_ SO_ J S S SO_ S S SO_ FSRX0 FSRX0 The installer or the machine manufacturer is in any case responsible for carrying out wiring in such a way as to ensure the safety level required according to the risk analysis.

38 Outputs SO_ and SO_ activated by SFETY command Stop function complying with cat. PL=c, SIL 0 Outputs SO_ and SO_ activated by SFETY command Wiring of outputs SO_ and SO_ is the factor that defines the safety level for the UMFS protection function. See paragrafph.. to configure outputs SO_ and SO_ as SFETY. Pin or (COM) of connector J shall always receive power supply between and 0 V, even though outputs SO_ or SO_ are not used. Outputs SO_ and SO_ are designed to drive power loads and are protected through fuse and reverse recovery diodes, to ensure longest lifetime in most applications. If these outputs drive inductive loads (i.e. solenoid valves, relays), it is recommended to use a reverse recovery diode with the load, to further reduce the effects of demagnetisation currents.

39 0. UMFS function complying with cat. PL=d, SIL Outputs SO_ and SO_ activated by SFETY command UMFS function complying with cat. PL=d, SIL The UMFS function complies with cat. and PL=d according to the EN ISO 9- and with SIL according to the EN IEC 0 if outputs SO_ and SO_ in the receiving unit have been wired as follows. 9 PWR+ PWR+ PWR+ COM 0 0V COM 0 0V COM 0 0V COM SO_ COM SO_ COM SO_ a SO_ SO_ 9 SO_ SO_ 9 SO_ SO_ 9 SO_ 0 SO_ 0 SO_ 0 COM_F a b COM_F c COM_F SO_ SO_ SO_ b SO_ SO_ J SO_ SO_ J SO_ SO_ J S S SO_ S S SO_ S S SO_ FSRX0 FSRX0 FSRX0 a,b: redundant devices that bring the machine to a safe state (i.e. contactors) c: Electronic Control Unit ECU (e.g. safety PLC) The installer or the machine manufacturer is in any case responsible for carrying out wiring in such a way as to ensure the safety level required according to the risk analysis.

40 0 Outputs SO_ and SO_ activated by SFETY command UMFS function complying with cat. PL=c, SIL 0. UMFS function complying with cat. PL=c, SIL The UMFS function complies with cat. and PL=c according to the EN ISO 9- and with SIL according to the EN IEC 0 if outputs SO_ and SO_ in the receiving unit have been wired as follows. PWR+ PWR+ COM 0 0V COM 0 0V COM SO_ COM SO_ a SO_ SO_ 9 SO_ SO_ 9 SO_ 0 COM_F SO_ SO_ 0 COM_F SO_ a: device that brings the machine to a safe state (i.e. contactor, safety PLC) SO_ SO_ J a SO_ SO_ J S S SO_ S S SO_ FSRX0 FSRX0 The installer or the machine manufacturer is in any case responsible for carrying out wiring in such a way as to ensure the safety level required according to the risk analysis.

41 Wiring power supply Wiring power supply UMFS function complying with cat. PL=c, SIL Power the receiving unit by connecting together all reverse recovery diodes in the machine as follows. + - PWR+ COM COM SO_ SO_ 9 SO_ 0 COM_F 0 0V SO_ VOLT VOLT VOLT VOLT VOLT VOLT VOLT VOLT H L PWR PWM PWR H L PWM H L H L VO VO VO VO VO VO VO VO PVOH PVOL PVOH PVOL PVOH PVOL PVOH PVOL J J J SO_ SO_ H L PWR PWM H L PVOH PVOL PVOH PVOL SO_ J SO_ D- D- D- D- D- D- D- D- DO DO DO DO DO DO DO DO J J S S FSRX0 D- D- D- D- DO9 DO0 DO DO CD CD J

42 Wiring power supply UMFS function complying with cat. PL=c, SIL If it is not possible to connect together the reverse recovery diodes in the machine, power the receiving unit as follows. + - PWR+ COM COM SO_ SO_ 9 SO_ 0 COM_F 0 0V SO_ H L PWR PWM PWR H L VOLT VOLT VOLT VOLT VOLT VOLT VOLT VOLT PWM H L H L VO VO VO VO VO VO VO VO PVOH PVOL PVOH PVOL PVOH PVOL PVOH PVOL J J J SO_ SO_ H L PWR PWM H L PVOH PVOL PVOH PVOL SO_ J SO_ D- D- D- D- D- D- D- D- DO DO DO DO DO DO DO DO J J S S FSRX0 D- D- D- D- DO9 DO0 DO DO CD CD J

43 CN US CN US Wiring the CN network The CN US port, to be found in the optional card FSMI0 (see paragraph. ), is used to connect the receiving unit within a network that uses the CNopen communication protocol.. Wiring the CN network Use CN_H and CN_L to wire the CN network. Use CN_GND to wire GND of CN network. coiled and shielded cable should be used. In this case, use the terminal provided on the machine to wire the screen. J0 CN_H CN_L CN_GND FSMI0 RX Macchina oth ends of CN networks must be terminated with a 0 Ω resistor between CN_H and CN_L. C CN_H 0 Ω 0 Ω CN_L CN_GND Node Node C Node n If the RX receiving unit is located at the beginning or at the end of the network, set DIP (S) on the optional card FSMI0 so that the line termination is connected (see paragraph..). ll CN network nodes must have the same bit rate. The bit rate defines the maximum length for the network. itrate (kbit/s) pproximate network length (m)

44 Radio module FSRTU (9-9 MHz) Description Radio module FSRTU (9-9 MHz). Description C ntenna connector ON C DIP switches Connectors for the mother board. Technical data Frequency band MHz RF power... meets requirements of free-license devices vailable radio channels... 0 Channel spacing... 0 khz. Frequencies The radio link between the units of utec Dynamic series radio remote controls is built at one of the frequencies permitted by standards in force when the system is put on the market. Dynamic series industrial radio remote controls use FHSS (Frequency Hopping Spread Spectrum) to communicate in the band 9-9 MHz. Some communication parameters may be set by means of DIP switches (see paragraph.).. DIP switches DIP State Function ON b Do not change ON/OFF Frequency band setting (see paragraph..) ON OFF Low Power function is enabled Low Power function is disabled ON/OFF Frequency band setting (see paragraph..) b. factory setting.. Frequency table DIP DIP Frequency band OFF OFF Do not use ON OFF 9-9 MHz OFF ON 9-9 MHz ON ON MHz

45 Radio module FSRTEU ( - 0 MHz) Radio module FSRTEU ( - 0 MHz) Description. Description C ntenna connector ON C DIP switches Connectors for the mother board. Technical data Frequency band with dynamic mode MHz Frequency band with static mode MHz RF power with dynamic mode... < mw ERP RF power with static mode... < mw ERP vailable radio channels with dynamic mode... vailable radio channels with static mode... Channel spacing... 0 khz. Frequencies The radio link between the units of utec Dynamic series radio remote controls is built at one of the frequencies permitted by the European standards in force when the system is put on the market. Dynamic series industrial radio remote controls communicate either in dynamic or static mode. Mode is set by the machine manufacturer... Dynamic mode radio remote control working in dynamic mode communicates using FHSS+LT (Frequency Hopping Spread Spectrum + Listen efore Talk) and: may be used within the entire frequency band - 0 MHz periodically changes its working frequency according to a (pseudo-random) sequence known to the transmitting unit and to the receiving unit checks that the frequency is free before using it (LT)... Static mode radio remote control working in static mode communicates using LT (Listen efore Talk) and: may only be used within the frequency band MHz always works at the same frequency, which is either factory set or set by the machine s manufacturer checks that the frequency is free before using it (LT); no radio link can be established until the frequency results busy.. DIP switches DIP State Function ON c Do not change OFF c Do not change ON OFF Low Power function is enabled Low Power function is disabled OFF c Do not change c. factory setting

46 Radio module FSRTKO ( MHz) Description Radio module FSRTKO ( MHz). Description C ntenna connector ON C DIP switches Connectors for the mother board. Technical data Frequency band MHz MHz RF power... < mw ( MHz)... < 0 mw (. -.9 MHz) vailable radio channels... Channel spacing.... khz. Frequencies The radio link between the units of utec Dynamic series radio remote controls is built at one of the frequencies permitted by Korean standards in force when the system is put on the market. Industrial radio remote controls in the Dynamic series can communicate: in dynamic or static mode in the frequency band mhz and/or.-.9mhz. Mode and frequency are set by the machine's manufacturer or by the person who decided to install the system... Dynamic mode radio remote control communicating in dynamic mode: automatically chooses a working frequency in the permitted band checks that the frequency is free before using it uses the same frequency until the radio remote control switches off... Static mode radio remote control communicating in static mode: is manually set at a specific working frequency in the permitted band always works at the same frequency.

47 . Programming the radio module in the transmitting unit Radio module FSRTKO ( MHz) Programming the radio module in the transmitting unit DIP switches on the transmitting unit s radio module can be set to choose the working mode and the frequency band... Dynamic mode If the radio remote control works in dynamic mode, set DIP switches as follows: DIP DIP DIP DIP Frequency band (MHz) Low Power Clear channel level OFF OFF OFF OFF disabled standard OFF OFF OFF ON disabled standard OFF OFF ON OFF. -.9 disabled standard OFF OFF ON ON disabled adaptive OFF ON OFF OFF disabled adaptive OFF ON OFF ON. -.9 disabled adaptive OFF ON ON OFF enabled standard "Clear channel level" indicates the tolerance threshold for disturbances below which a frequency is considered free for use. Clear channel level standard uses a fixed threshold value, as stored in the S-KEY. When all frequencies are found busy, radio transmission is inhibited. "Clear channel level adaptive": if all frequencies are found busy at the Clear channel level standard, the threshold is gradually increased up to the emergence of the least disturbed frequency. Radio transmission will be started in any case.

48 Radio module FSRTKO ( MHz) Programming the radio module in the transmitting unit.. Static mode If the radio remote control works in static mode, choose the working frequency amongst the available frequencies: Frequency (MHz) Logic channel ank ank is a group of frequencies which is set by DIP switches (see table below). DIP DIP DIP DIP ank Clear channel level ON OFF OFF OFF standard ON OFF OFF ON none ON OFF ON OFF standard ON OFF ON ON none ON ON OFF OFF standard ON ON OFF ON none ON ON ON OFF standard ON ON ON ON none Logic channel is one of the frequency position (from to ) inside the group (ank); perform the following procedure:. Set DIP, DIP, DIP and DIP to OFF, ON, ON and ON respectively (only in the transmitting unit's radio module).. Press the STRT pushbutton. The green LED blinks some times every seconds: the number of the blinks represents the current Logic channel.. Press and release the STRT pushbutton to select the working frequency. Each time the STRT pushbutton is pressed and released, the Logic channel increases, and the amount of LED blinks increases accordingly. N: Once the Logic channel is reached, if you press the STRT pushbutton again, you switch to Logic channel.. When the desired Logic channel is selected, keep the STRT pushbutton pressed until the green LED stays steady on.. Switch off the transmitting unit.. Set DIP switches according to the desired ank (only in the transmitting unit s radio module). Example: if the radio remote control is operating at.0 MHz, first set "Logic channel" by performing the provided procedure, then select "ank" and set DIP, DIP, DIP and DIP to ON, ON, OFF and OFF respectively, or to ON, ON, OFF and ON. For each "ank", you can use DIP either to set the "Standard threshold level for a free channel" (if the frequency set is found busy, transmission does not start) or to disable the "Threshold level for a free channel" (transmission starts in any case).

49 . Programming the receiving unit s radio module Radio module FSRTKO ( MHz) Programming the receiving unit s radio module DIP switches on the receiving unit radio module are used to select the frequency band. The radio module scans all the frequencies in the selected band to detect the frequency used by the transmitting unit. 9 DIP DIP DIP DIP Frequency band (MHz) OFF OFF OFF OFF OFF OFF OFF ON OFF OFF ON OFF. -.9 DIP switches are usually set in the OFF position, so that the receiving unit receives the signal from the transmitting unit, no matter how this is programmed. With this setting, the receiving unit radio module automatically scans all channels in the widest frequency band, thus finding in any case the frequency used by the transmitting unit. When a narrower band is set by moving DIP or, the scan time is shorter, so that the radio remote control also starts up more quickly; in this case, setting on the receiving unit and on the transmitting unit should be consistent.

50 0 Radio module FSRTEU ( MHz) Description Radio module FSRTEU ( MHz). Description C ntenna connector ON C DIP switches Connectors for the mother board. Technical data Frequency band MHz MHz MHz RF power... < mw ( MHz)... < mw ( MHz)... < 0 mw ( MHz) vailable radio channels... ( MHz)... ( MHz)... ( MHz) Channel spacing... khz. Frequencies The radio link between the units of utec Dynamic series radio remote controls is built at one of the frequencies permitted by the European standards in force when the system is put on the market. Industrial radio remote controls in the Dynamic series can communicate: in dynamic or static mode within the frequency band mhz, mhz or mhz. Mode and frequency are set by the machine's manufacturer or by the person who decided to install the system... Dynamic mode radio remote control communicating in dynamic mode: automatically chooses a working frequency in the permitted band checks that the frequency is free before using it uses the same frequency until the radio remote control switches off... Static mode radio remote control communicating in static mode: is manually set at a specific working frequency in the permitted band always works at the same frequency.

51 . Programming the radio module in the transmitting unit Radio module FSRTEU ( MHz) Programming the radio module in the transmitting unit DIP switches on the transmitting unit s radio module can be set to choose the working mode and the frequency band... Dynamic mode If the radio remote control works in dynamic mode, set DIP switches as follows: DIP DIP DIP DIP Frequency band (MHz) Low Power Clear channel level OFF OFF OFF OFF disabled standard OFF OFF OFF ON disabled standard OFF OFF ON OFF disabled standard OFF OFF ON ON disabled adaptive OFF ON OFF OFF disabled adaptive OFF ON OFF ON disabled adaptive OFF ON ON OFF enabled standard "Clear channel level" indicates the tolerance threshold for disturbances below which a frequency is considered free for use. Clear channel level standard uses a fixed threshold value, as stored in the S-KEY. When all frequencies are found busy, radio transmission is inhibited. "Clear channel level adaptive": if all frequencies are found busy at the Clear channel level standard, the threshold is gradually increased up to the emergence of the least disturbed frequency. Radio transmission will be started in any case.

52 Radio module FSRTEU ( MHz) Programming the radio module in the transmitting unit.. Static mode If the radio remote control works in static mode, choose the working frequency amongst the available frequencies: Frequency (MHz) Logic channel ank Frequency (MHz) Logic channel ank / ank is a group of frequencies which is set by DIP switches (see table below). DIP DIP DIP DIP ank Clear channel level ON OFF OFF OFF standard ON OFF OFF ON none ON OFF ON OFF standard ON OFF ON ON none ON ON OFF OFF standard ON ON OFF ON none ON ON ON OFF standard ON ON ON ON none Logic channel is one of the frequency position (from to ) inside the group (ank); perform the following procedure:. Set DIP, DIP, DIP and DIP to OFF, ON, ON and ON respectively (only in the transmitting unit's radio module).. Press the STRT pushbutton. The green LED blinks some times every seconds: the number of the blinks represents the current Logic channel.. Press and release the STRT pushbutton to select the working frequency. Each time the STRT pushbutton is pressed and released, the Logic channel increases, and the amount of LED blinks increases accordingly. N: Once the Logic channel is reached, if you press the STRT pushbutton again, you switch to Logic channel.. When the desired Logic channel is selected, keep the STRT pushbutton pressed until the green LED stays steady on.. Switch off the transmitting unit.. Set DIP switches according to the desired ank (only in the transmitting unit s radio module). Example: if the radio remote control is operating at.00 MHz, first set "Logic channel" by performing the provided procedure, then select "ank" and set DIP, DIP, DIP and DIP to ON, ON, OFF and OFF respectively, or to ON, ON, OFF and ON. For each "ank", you can use DIP either to set the "Standard threshold level for a free channel" (if the frequency set is found busy, transmission does not start) or to disable the "Threshold level for a free channel" (transmission starts in any case).