SIMATIC. ET 200SP HA Analog input module AI 16xTC/ 8xRTD 2-/3-/4-wire HA (6DL1134-6JH00-0PH1) Security information 1. Product overview 2.

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1 Security information 1 Product overview 2 SIMATIC ET 200SP HA Analog input module AI 16xTC/ 8xRTD 2-/3-/4-wire HA (6DL1134-6JH00-0PH1) Manual Wiring 3 Parameters 4 Displays and interrupts 5 Technical specifications 6 Drivers, parameters, diagnostics messages and address space A Analog value display B 11/2017 A5E AB

2 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following Trademarks WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. All names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Division Process Industries and Drives Postfach NÜRNBERG GERMANY A5E AB P 01/2018 Subject to change Copyright Siemens AG All rights reserved

3 Table of contents 1 Security information Product overview Properties of I/O module AI 16xTC/8xRTD 2-/3-/4-wire HA Wiring Pin assignment of I/O module AI 16xTC/8xRTD 2-/3-/4-wire HA Schematic circuit diagram Parameters Parameters of the I/O module AI 16xTC/8xRTD 2-/3-/4-wire HA Module/channel parameters Explanation of the module/channel parameters Measurement types and measuring ranges Displays and interrupts Status and error displays of the I/O module AI 16xTC/8xRTD 2-/3-/4-wire HA Interrupts Technical specifications...31 A Drivers, parameters, diagnostics messages and address space...39 A.1 Concept of the driver and diagnostics blocks...39 A.2 Parameter assignment...41 A.3 Parameter assignment and structure of the module and channel parameters...43 A.4 Diagnostics messages and maintenance events...52 A.5 Hardware interrupts...55 A.6 Address space...56 B Analog value display...59 B.1 Representation of analog values in voltage measuring ranges...60 B.2 Representation of analog values for resistance-type sensors...61 B.3 Representation of analog values for thermal resistors...62 B.4 Representation of analog values for thermocouples...65 Index...69 Manual, 11/2017, A5E AB 3

4 Table of contents 4 Manual, 11/2017, A5E AB

5 Security information 1 Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines, and networks. In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement and continuously maintain a holistic, state-of-the-art industrial security concept. Siemens products and solutions constitute one element of such a concept. Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place. For additional information on industrial security measures that may be implemented, please visit https// Siemens products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer s exposure to cyber threats. To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under https// Validity of the documentation This Product Manual describes the I/O module AI 16xTC/8xRTD/TC 2-/3-/4-wire HA with the Article No. 6DL1134-6JH00-0PH1. It supplements the Distributed I/O system ET 200SP HA System Manual. Functions that generally relate to the system are described in this manual. The information in this Product Manual and the System / Function Manuals makes it possible to take the ET 200SP HA into operation. Appendices The appendices provide information that is relevant for using the ET 200SP HA outside the PCS 7 environment. Manual, 11/2017, A5E AB 5

6 Security information Conventions Please also observe notes marked as follows Note A note contains important information on the product described in the documentation, on the handling of the product and on the section of the documentation to which particular attention should be paid. 6 Manual, 11/2017, A5E AB

7 Product overview Properties of I/O module AI 16xTC/8xRTD 2-/3-/4-wire HA View of the module AI HA 16xTC/8xRTD 2-/3-/4-wire DIAG MT 1 M0+ 3 M0-5 M2+ 7 M TC/RTD 3-/4-wire M1+ M1- M3+ M3- M4+ M5+ M4- M5- M6+ M7+ M6- M7- TC/RTD 2-/3-/4-wire IC8+/M8+ 19 IC8-/M8-21 IC10+/M IC10-/M IC14-/M14- IC12+/M12+ IC12-/M12- IC14+/M14+ IC9+/M9+ IC9-/M9- IC11+/M11+ IC11-/M11- IC13+/M13+ IC13-/M13- IC15+/M15+ IC15-/M P1 L+ 24VDC M 1P2 2P1 L+ 24VDC M 2P2 PWR MAX. 10 A AI0 AI1 F0 F1 AI2 AI3 F2 F3 AI4 AI5 F4 F5 AI6 AI7 F6 F7 AI8 AI9 F8 F9 AI10 AI11 F10 F11 AI12 AI13 F12 F13 AI14 AI15 F14 F15 X V CC00 6DL1134-6JH00-0PH1 1 Module type and designation 2 LED for diagnostics 3 LED for maintenance 4 2D matrix code 5 Wiring diagram 6 LEDs for channel status/channel fault 7 LED for supply voltage Figure 2-1 View of the AI 16xTC/8 RTD 2-/3-/4-wire HA 8 Module type color coding 9 Product version 10 Function status and firmware version 11 Color code for selection of the color-coded labels 12 Serial number 13 Article number Properties The I/O module has the following technical properties 16 analog inputs for the connection of thermocouples (TC) Alternatively 8 analog inputs for the connection of resistance temperature detectors (RTD) Manual, 11/2017, A5E AB 7

8 Product overview 2.1 Properties of I/O module AI 16xTC/8xRTD 2-/3-/4-wire HA The analog inputs have the following channel-granular parameterizable properties Resolution Up to 16 bits including sign Measurement type voltage Measurement type resistance, 2-, 3-, 4-wire connection Measurement type resistance temperature detector, 2-, 3-, 4-wire connection Thermocouple (TC) measurement type can be set per channel Smoothing Interference frequency suppression 16.6 Hz, 50 Hz or 60 Hz Channel-specific configurable diagnostics Module-specific configurable diagnostics for missing supply voltage L+ Permissible common mode voltage between the channels 75 VDC / 60 VAC Temperature compensation Reference channel of the module Internal reference junction Fixed temperature (0 C) Conversion time results from noise suppression that can be set by channel of 16.6/50/60 Hz to 180/60/50 ms. (At 3-wire transducers the time is doubled because 2 measurements are required per channel). Max. line length RTD, TC 600 m Hardware interrupt at limit violation, per channel (two high and two low limits each) Automatic compensation of the line resistance with 3-wire connection The I/O module supports the following functions Firmware update I&M identification data Re-assign parameters in RUN Value status QI IO redundancy You can configure the I/O module with HW Config and integrate it into your system. Accessories The following accessories must be ordered separately Labeling strips Color-coded labels Reference identification label Shield connector 8 Manual, 11/2017, A5E AB

9 Wiring Pin assignment of I/O module AI 16xTC/8xRTD 2-/3-/4-wire HA Terminal blocks You can operate the I/O module with the following terminal blocks 6DL1193-6TP00-0DH1 bright 6DL1193-6TP00-0BH1 dark 6DL1193-6TP00-0DM1 bright, for redundant structure 6DL1193-6TP00-0DM1 dark, for redundant structure The terminal block is not included in the scope of delivery for the module and has to be ordered separately Note You can find additional information on the configuration in the system manual. Manual, 11/2017, A5E AB 9

10 Wiring 3.1 Pin assignment of I/O module AI 16xTC/8xRTD 2-/3-/4-wire HA General pin assignment The measurement types for resistance measurement (incl. PTC) and resistance thermal measurement are only possible on Channels If a measurement type with 3-wire or 4- wire connection is configured for channel x (x = 8 15), then channel y (y = x+8) must be disabled. Table 3-1 Pin assignment of the AI 16xTC/8 RTD 2-/3-/4-wire HA Terminal Assignment Terminal Assignment Explanations 1 M M 1 + M n + Measuring line positive, channel n 3 M M n - Measuring line negative, channel n 0-4 M 1 - IC n + Constant current line positive, channel n 5 M M 3 + IC n - Constant current line negative, channel n 7 M 2-8 M 3-1P1 Supply voltage L+ of voltage bus 1P 9 M M 5 + 2P1 Supply voltage L+ of voltage bus 2P 1P2 Ground reference of voltage bus 1P 11 M 4-12 M 5-2P2 Ground reference of the voltage bus 2P 13 M M 7 + TC/RTD 3-/4-wire 15 M 6-16 M 7-1 M0+ M IC 8 +/M IC 9 +/M M0- M IC 5 M2+ M /M 8-20 IC 9 -/M 9-7 M2- M IC 10 +/M IC 11 +/M M4+ M M4- M IC 10 -/M IC 11 -/M M6+ M IC 15 M6- M /M IC 13 +/M IC 12 -/M IC 13 -/M IC 14 +/M IC 15 +/M IC 14 -/M IC 15 -/M 15-1P1 L+ 1P2 M 2P1 1 L+ 2P2 M TC/RTD 2-/3-/4-wire 17 IC8+/M8+ IC9+/M IC8-/M8- IC9-/M IC10+/M10+ IC11+/M IC10-/M10- IC11-/M IC12+/M12+ IC13+/M IC12-/M12- IC13-/M IC14+/M14+ IC15+/M IC14-/M14- IC15-/M P1 L+ 24VDC M 1P2 2P1 L+ 24VDC M 2P2 MAX. 10 A 1 If the module is plugged into a TB45R-P32 terminal block suitable for IO redundancy, the potential at this terminal is 1P3 RTD 2-wire connection RTD 3-wire connection RTD 4-wire connection TC n = n = n = n = Manual, 11/2017, A5E AB

11 Wiring 3.2 Schematic circuit diagram 3.2 Schematic circuit diagram The following figure shows the schematic circuit diagram of the I/O module. Redundancy coupling DIAG MT Status Error Channel 0 Backplane bus ET 200SP HA backplane bus interface Processing Channel switch D A LED control Status Error Channel 15 M0+ M0- Channel M7+ M7- I8+ / M8+ I8- / M8- Channel Internal reference - junction I15+ / M15+ I15- / M15- L+ Reverse polarity protection DC M DC PWR Current-sourcing switch Figure 3-1 Schematic circuit diagram AI 16xTC/8 RTD 2-/3-/4-wire HA Supply voltage L+/M Connect the supply voltage L+ to the connections L+ and M. An internal protective wiring protects the module against polarity reversal. The I/O module monitors whether the supply voltage L+ is connected and present. Firmware update The supply voltage L+ must be applied to the I/O module at the start of a firmware update and during the firmware update. Manual, 11/2017, A5E AB 11

12 Wiring 3.2 Schematic circuit diagram 12 Manual, 11/2017, A5E AB

13 Parameters Parameters of the I/O module AI 16xTC/8xRTD 2-/3-/4-wire HA Configuring You configure the I/O module with PCS 7 V9.0 or higher. Parameters You define the functioning of the I/O module via parameters. The parameters are subdivided into Module/channel parameters (data record 128) System parameters (potential group, IO redundancy) Manual, 11/2017, A5E AB 13

14 Parameters 4.2 Module/channel parameters 4.2 Module/channel parameters Parameters of the AI 16xTC/8xRTD 2-/3-/4-wire HA You have the following setting options Table 4-1 Adjustable parameters and their default setting Parameter Value range Default Reparameterize in RUN Diagnostics, Missing supply voltage L+ Enabled Disabled IO redundancy None Diagnostics reference junction 2 modules Enabled Disabled Diagnostics overflow Enabled Diagnostics underflow Diagnostics wire break Disabled Enabled Disabled Enabled Disabled Measurement type Disabled Measuring range (for measurement type Disabled) Measuring range (for measurement type Voltage) Measuring range (for measurement type Resistance) Voltage Resistor (2-, 3-, 4-wire connection) Thermal resistance (2-, 3-, 4-wire connection) Thermocouple Enabled Yes Module None Yes Module Efficiency range Enabled Yes Channel Enabled Yes Channel Enabled Yes Channel Enabled Yes Channel Thermocouple Yes Channel - - Yes Channel ±50 mv ±80 mv ±250 mv ±1 V 150 Ω 300 Ω 600 Ω 3 kω 6 kω PTC (only for 2-wire connection) ±80 mv Yes Channel 600 Ω Yes Channel 14 Manual, 11/2017, A5E AB

15 Parameters 4.2 Module/channel parameters Parameter Value range Default Reparameterize in RUN Measuring range (for measurement type Thermal resistance) Measuring range (for measurement type Thermocouple) Pt 100 climatic range Pt 200 climatic range Pt 500 climatic range Pt 1000 climatic range Pt 100 standard range Pt 200 standard range Pt 500 standard range Pt 1000 standard range Ni 100 climatic range Ni 120 climatic range Ni 200 climatic range Ni 500 climatic range Ni 1000 climatic range Ni 100 standard range Ni 120 standard range Ni 200 standard range Ni 500 standard range Ni 1000 standard range LG Ni 1000 climatic range LG Ni 1000 standard range Cu 10 climatic range (only for 3-wire connection) Cu 10 standard range (only for 3- wire connection) Type B (PtRh PtRh) Type N (NiCrSi NiSi) Type E (NiCr CuNi) Type R (PtRh Pt) Type S (PtRh Pt) Type J (Fe CuNi) Type L (Fe CuNi) Type T (Cu CuNi) Type K (NiCr NiAl) Type U (Cu CuNi) Type C (WRe WRe) Type TXK Efficiency range Pt 100 standard range Yes Channel Type K (NiCr NiAl) Yes Channel Manual, 11/2017, A5E AB 15

16 Parameters 4.2 Module/channel parameters Parameter Value range Default Reparameterize in RUN Temperature coefficient Pt Pt Pt Pt Pt Ni Ni LG Ni Cu Temperature unit Degrees Celsius Degrees Fahrenheit Kelvin Reference junction No reference channel mode Smoothing None Reference channel of the module Internal reference junction Reference channel of group 0 to 3 Fixed reference temperature Weak Medium Strong Interference frequency suppression 60 Hz 50 Hz Wire resistance Only at 2-wire connection Hardware interrupt high limit 1/2 Hardware interrupt low limit 1/ Hz At 50 Hz the interfering signals of 400 Hz are filtered automatically as well Efficiency range Pt Yes Channel Degrees Celsius Yes Channel No reference channel mode Yes Channel None Yes Channel 50 Hz Yes Channel 0 to 150 Ω (in steps of 0.01 Ω) 0 Yes Channel Enabled Disabled Enabled Disabled Disabled Yes Channel Disabled Yes Channel High limit 1/2 Value 8500 Yes Channel Low limit 1/2 Value Yes Channel Potential group Use potential group of the left module Allow new potential group Use potential group of the left module No Module 16 Manual, 11/2017, A5E AB

17 Parameters 4.2 Module/channel parameters Note Unused channels "Deactivate" unused analog inputs in the parameter configuration. This improves the cycle time of the module. A disabled channel always returns the value 7FFF H. Manual, 11/2017, A5E AB 17

18 Parameters 4.3 Explanation of the module/channel parameters 4.3 Explanation of the module/channel parameters Diagnostics, Missing supply voltage L+ Enabling of the diagnostics for missing or insufficient supply voltage L+. IO redundancy You can configure two identical modules redundantly. To do so, plug both modules into a redundant terminal block side by side. You can find additional information on mounting modules in an IO redundancy configuration in the ET 200SP HA System Manual, section "Installing", "Installing terminal block". In IO redundancy mode, the left module is the master and the right module is the slave. In IO redundancy mode, it is ensured that only one of the two modules is actively measuring in the process. This means that all channels are processed alternately in the master and slave. While channel processing is running in one module, all process values and diagnostics of the partner module remain unchanged. As a result, the cycle time is doubled in error-free IO redundancy mode. Diagnostics reference junction Enable of the diagnostics reference junction A fault in acquiring the reference temperature is signaled as a diagnostic message of the operated TC channel. Reference junction You can choose from the following possibilities as the reference junction for the TC measurement A terminal block with internal temperature sensors (internal reference junction) The reference channel of the group 0, 1, 2, 3 The "Reference channel of the module" if the measuring range was configured as "Thermal resistance Pt100 climatic range" and the temperature unit as "Degrees Celsius' for channel 15 Fixed reference temperature (0 C) A possible parameter assignment is represented below Note The characteristic curves of thermocouples of type B and type C are not defined below 0 C. For this reason, the reference temperature is never below 0 C during operation when using type B and type C. At a reference temperature below 0 C, a valid process value cannot be determined. 18 Manual, 11/2017, A5E AB

19 Parameters 4.3 Explanation of the module/channel parameters Table 4-2 RTD channel Setting No reference channel mode Reference channel of group 0, 1, 2, 3 Description Applied temperature value at Channel 15 can be used as a modulewide reference value. The channel acts as a transmitter for the reference junction temperature of a group. The distribution is performed via the interface module. Not permitted at I/O modules in IO redundancy. Table 4-3 TC channel Setting Reference channel of the module Internal reference junction Reference channel of group 0, 1, 2, 3 Fixed reference temperature Description The corresponding TC channel uses Channel 15 of the same module as the reference junction temperature. This must be configured as "Thermal resistance Pt 100 climatic range degrees Celsius" and "No reference channel operation". The reference junction temperature is read from the internal temperature sensors on the terminal block. The channel acts as a receiver for the reference junction temperature of a group. In IO redundancy mode the reference channel of both channels has to differ from every redundantly operating channel pair. The reference temperature of the thermocouple is set to 0 C. As a result, no temperature compensation is performed. Diagnostics, Wire break You can enable wire break diagnostics. When enabled, diagnostic information is output when the module receives insufficient or no current for the measurement at the input. You can activate the diagnostics wire break and underflow at the same time. If both diagnostics occur simultaneously, the diagnostics wire break is output. Diagnostics overflow Enabling of the diagnostics when the measured value exceeds the overrange. Diagnostics underflow Enabling of the diagnostics if the measured value falls below the underrange. Measurement type/measuring range See the section Measurement types and measuring ranges (Page 22). Temperature coefficient The temperature coefficient depends on the chemical composition of the material. Manual, 11/2017, A5E AB 19

20 Parameters 4.3 Explanation of the module/channel parameters The temperature coefficient (α value) indicates by how much the resistance of a specific material changes relatively if the temperature increases by 1 C. The other values facilitate a sensor-specific setting of the temperature coefficient and enhance accuracy. Note In Europe, only one value is used per sensor type (default value). Temperature unit Selection for chosen measuring range between Degrees Celsius Degrees Fahrenheit Kelvin Smoothing The individual measured values are smoothed via a filter function. The smoothing can be set in 4 levels. Smoothing time = number of module cycles (k) x cycle time of the module. The following figure shows how many module cycles it takes for the smoothed analog value to approach 100%, depending on the configured smoothing. This specification is valid for all signal changes at the analog input. 1 No smoothing (k = 1) 2 Weak (k = 4) 3 Medium (k = 8) 4 Strong (k = 16) Figure 4-1 Smoothing of the analog value 20 Manual, 11/2017, A5E AB

21 Parameters 4.3 Explanation of the module/channel parameters Interference frequency suppression Suppresses the interference that is caused by the frequency of the alternating voltage network used. The frequency of the AC voltage network is likely to have a negative effect on measured values particularly with measurement in the low voltage range and on thermocouples. With this parameter you specify the line frequency that acts in your system. Conductor resistance Parameters for the measurement types resistor and thermal resistor (2-wire connection). Used to compensate for the conductor resistance without having to interfere with the sensor wiring. The conductor resistance can be parameterized in steps of 0.01 Ω. Hardware interrupt 1 / 2 Enable of a hardware interrupt if the high limit 1 / 2 is overpassed or if the low limit 1 / 2 is violated. Low limit 1 / 2 Specify a threshold which triggers a hardware interrupt when violated. High limit 1/2 Specify a threshold which triggers a hardware interrupt when violated. Potential group A potential group consists of a group of I/O modules placed directly next to each other within an ET 200SP HA station which are supplied by a common supply voltage. A potential group begins with a bright terminal block through which the required supply voltage is supplied to all the I/O modules of the potential group. The light-colored terminal block interrupts the self-assembling voltage buses to the left neighbor All other I/O modules of this potential group are plugged into dark terminal blocks. I/O modules on dark terminal blocks take the potentials of self-assembling voltage rails from the left neighbor. A potential group ends with the dark terminal block, which is followed by a bright terminal block or a server module in the station configuration. You can find additional information on the configuration of the potential group in the system manual SIMATIC; Distributed I/O System; ET 200SP HA. Manual, 11/2017, A5E AB 21

22 Parameters 4.4 Measurement types and measuring ranges 4.4 Measurement types and measuring ranges Measurement types and channels The measurement types for resistance measurement (incl. PTC) and resistance thermal measurement are only possible on Channels If a measurement type with 3-wire or 4- wire connection is configured for channel x (x = 8 15), then channel y (y = x-8) must be disabled because it is used for the power supply for channel x. Measurement types and measuring ranges The following table describes the measuring range and the temperature coefficients you can configure for each measurement type Table 4-4 Measurement types and measuring ranges Measurement type Channel Measuring range Temperature coefficient Disabled 0 15 Resistor (2-, 3-, 4-wire connection) Ω / 300 Ω / 600 Ω / 3 kω / 6 kω Resistor (2-wire connection) 8 15 PTC Thermal resistor RTD (3-wire connection) Thermal resistor RTD (2, 3, 4-wire connection) 8 15 Climatic / Standard Cu Climatic / Standard Pt 100 Pt 200 Pt 500 Pt 1000 Climatic / Standard Ni 100 Ni 120 Ni 200 Ni 500 Ni 1000 Climatic 2 / Standard 2 LG-Ni 1000 Thermocouple (TC) 0 15 Type E, N, J, K, L, S, R, B, T, C, U, TXK (acc. to GOST) Voltage 0 15 ±50 mv / ±80 mv / ±250 mv / ±1 V 1 The preset temperature coefficients are valid for Europe. 2 For sensors LG-Ni 1000 from Siemens Building Ltd (Landis & Stäfa). Cu Pt / Pt / Pt / Pt / Pt Ni / Ni LG-Ni Manual, 11/2017, A5E AB

23 Parameters 4.4 Measurement types and measuring ranges Application areas of thermocouples The following figure shows several thermocouples and their temperature ranges. Figure 4-2 Thermocouples and their ranges Special features for 2-wire connection For 2-wire connection, the complete line resistance as well as the transfer resistances in the wiring are included in the measurement as a matter of principle. You can compensate this error via the "Line resistance" parameter. The following procedure is recommended to determine the actual line resistance In the resistance measurement type (2-wire connection), short-circuit the connections at the sensor end and configure the resistance value determined by the module as the line resistance. Manual, 11/2017, A5E AB 23

24 Parameters 4.4 Measurement types and measuring ranges Special features when using Cu10 sensors Choose "Thermal resistor (3-wire connection)" and "Cu10" in the parameter assignment. Wire the Cu10 sensor into the 3-wire connection technology. During operation, automatic, internal compensation of the line resistance of the missing measuring line takes place. Note To ensure optimum line compensation with Cu10, please observe the following An accurate measured value is only attained if the cable resistance of the positive constant current line to the Cu10 sensor and the cable resistance of the negative measuring line are identical in value. Recommendation Keep the measuring line as short as possible. Different resistance values may also occur due to the connection method used. Special features when using PTC resistors PTCs are suitable for monitoring temperature and/or as thermal protection devices of complex drives or transformer windings. Choose "Thermal resistor (2-wire)" and "PTC" in the parameter assignment. Connect the PTC to the 2-wire connection technology. Use the PTC resistors, type A (PTC thermistor) in accordance with DIN/VDE 0660, part 302. If "Underflow" diagnostic is enabled, a "Low limit violated" diagnostic is generated for resistance values < 18 Ω, indicating a short-circuit. Sensor data for the PTC resistor Table 4-5 Using PTC resistors Property Switching points (RRT-5) C (RRT+5) C (RRT+15) C Measuring voltage/ voltage at the PTC Technical specifications Reaction to rising temperature < 550 Ω Normal range 550 Ω to 1650 Ω Prewarning range > 1650 Ω Response range Reaction to falling temperature > 750 Ω Response range 750 Ω to 540 Ω Prewarning range < 540 Ω Normal range Reaction to short-circuit < 18 Ω Short-circuit max. 550 Ω min Ω min Ω max. 7.5 V Comment TNF = Rated response temperature of the sensor (according to DIN/VDE 0660) 24 Manual, 11/2017, A5E AB

25 Parameters 4.4 Measurement types and measuring ranges See also Technical specifications (Page 31) Manual, 11/2017, A5E AB 25

26 Parameters 4.4 Measurement types and measuring ranges 26 Manual, 11/2017, A5E AB

27 Displays and interrupts Status and error displays of the I/O module AI 16xTC/8xRTD 2-/3-/4- wire HA LED displays The following figure shows the LED displays of the I/O module AI HA 16xTC/8xRTD 2-/3-/4-wire DIAG MT 1 M0+ M1+ 3 M0- M1-5 M2+ M3+ 7 M2- M3-9 M4+ M5+ 11 M4- M5-13 M6+ M7+ 15 M6- M7- TC/RTD 2-/3-/4-wire 17 IC8+/M8+ IC9+/M9+ 19 IC8-/M8- IC9-/M9-21 IC10+/M10+ IC11+/M IC10-/M10- IC11-/M11-25 IC12+/M12+ IC13+/M IC12-/M12- IC13-/M13-29 IC14+/M14+ IC15+/M IC14-/M14- IC15-/M15-1P1 L+ 24VDC M 1P2 2P1 L+ 24VDC M 2P2 MAX. 10 A AI0 AI1 F0 F1 AI2 AI3 F2 F3 AI4 AI5 F4 F5 AI6 AI7 F6 F7 AI8 AI9 F8 F9 AI10 AI11 F10 F11 AI12 AI13 X 2 F12 F AI14 AI15 F14 F15 V PWR TC/RTD 3-/4-wire CC DL1134-6JH00-0PH1 DIAG LED (green/red) MT LED (yellow) Channel status LED (green) Channel fault LED (red) PWR LED (green) Figure 5-1 LED displays Meaning of the LED displays The following tables contain the meaning of the status, error, and maintenance displays. Remedies for diagnostics messages can be found in section Diagnostics messages and maintenance events (Page 52). Manual, 11/2017, A5E AB 27

28 Displays and interrupts 5.1 Status and error displays of the I/O module AI 16xTC/8xRTD 2-/3-/4-wire HA DIAG LED Table 5-1 Diagnostics display of the DIAG LED DIAG LED Off Flashes On Flashes Meaning The supply voltage of the ET 200SP HA is faulty or switched off Module is not configured. Module is parameterized, there is no diagnostics message Module is configured, at least one diagnostic message is pending. MT LED Table 5-2 MT LED Off On Maintenance display of the MT LED Meaning Maintenance is not required. Maintenance is required, meaning that at least one maintenance event has occurred. Channel status/channel error LED The green channel status LED indicates whether the channel is enabled. The LED is off when channel or module diagnostics for an enabled channel are pending. The red channel fault LED is lit when channel diagnostics for an enabled channel are pending. Table 5-3 Status and error display of the LED channel status / channel error Channel status LED Off On Off Channel fault LED Off Off On Meaning Channel disabled or module switched off Module diagnostics pending Channel enabled and no channel/module diagnostics pending Channel enabled and channel diagnostics pending 28 Manual, 11/2017, A5E AB

29 Displays and interrupts 5.1 Status and error displays of the I/O module AI 16xTC/8xRTD 2-/3-/4-wire HA PWR LED Table 5-4 Status display of the PWR LED PWR LED Off On Meaning Supply voltage L+ missing Supply voltage L+ present Manual, 11/2017, A5E AB 29

30 Displays and interrupts 5.2 Interrupts 5.2 Interrupts The I/O module supports diagnostic interrupts and hardware interrupts. You can find additional information on hardware interrupts in the appendix Hardware interrupts (Page 55) Diagnostics interrupts Diagnostics interrupts are used by the I/O module to signal diagnostic messages as well as maintenance events, see also appendix Diagnostics messages and maintenance events (Page 52) The I/O module generates a diagnostic interrupt at the following events Wire break High limit violated Low limit violated Parameter assignment error Supply voltage missing Reference channel error Hardware interrupt lost Channel/component temporarily unavailable Module is faulty Redundancy partners have different hardware / firmware IO redundancy warning Redundancy parameter assignment faulty Retentive memory in carrier module defective Retentive memory in terminal block defective Note A pending diagnosis "Module is defective" is not deleted by the module until a restart. 30 Manual, 11/2017, A5E AB

31 Technical specifications 6 Technical specifications of the AI 16xTC/8xRTD 2-/3-/4-wire HA Article number General information Product type designation HW functional status 6DL1134-6JH00-0PH1 AI 16 x TC/8 x RTD 2/3/4-wire HA FS01 Firmware version V1.0 FW update possible Yes Usable terminal block Color code for module-specific color identification plate Product function TB type H1 and M1 CC00 I&M data Yes; I&M0 to I&M3 Engineering with PCS 7 configurable/integrated as of version V9.0 Redundancy Redundancy capability Yes; With TB type M1 CiR Configuration in RUN Reparameterization possible in RUN Supply voltage Rated value (DC) permissible range, lower limit (DC) permissible range, upper limit (DC) Reverse polarity protection Input current Current consumption (rated value) Current consumption, max. Power loss Power loss, typ. Address area Address space per module Yes 24 V 19.2 V 28.8 V Yes 75 ma 100 ma 1.8 W Address space per module, max. 32 byte; + 2 bytes for QI information Analog inputs Number of analog inputs For voltage measurement 16 For resistance/resistance thermometer measurement For thermocouple measurement 16 8 Manual, 11/2017, A5E AB 31

32 Technical specifications Article number permissible input voltage for voltage input (destruction limit), max. Constant measurement current for resistancetype transmitter, typ. Cycle time (all channels), min. Technical unit for temperature measurement adjustable Input ranges (rated values), voltages 6DL1134-6JH00-0PH1 5 V 2 ma 125 ms; Sum of the basic conversion times and additional processing times (depending on the parameterization of the active channels); for line compensation in case of a three-wire connection, an additional cycle is necessary Yes; C/ F/K -1 V to +1 V Yes; 16 bit incl. sign Input resistance (-1 V to +1 V) 1 MΩ -250 mv to +250 mv Yes; 16 bit incl. sign Input resistance (-250 mv to +250 mv) 1 MΩ -50 mv to +50 mv Yes; 16 bit incl. sign Input resistance (-50 mv to +50 mv) 1 MΩ -80 mv to +80 mv Yes; 16 bit incl. sign Input resistance (-80 mv to +80 mv) 1 MΩ Input ranges (rated values), thermocouples Type B Yes; 16 bit incl. sign Input resistance (Type B) 1 MΩ Type C Yes; 16 bit incl. sign Input resistance (Type C) 1 MΩ Type E Yes; 16 bit incl. sign Input resistance (Type E) 1 MΩ Type J Yes; 16 bit incl. sign Input resistance (type J) 1 MΩ Type K Yes; 16 bit incl. sign Input resistance (Type K) 1 MΩ Type L Yes; 16 bit incl. sign Input resistance (Type L) 1 MΩ Type N Yes; 16 bit incl. sign Input resistance (Type N) 1 MΩ Type R Yes; 16 bit incl. sign Input resistance (Type R) 1 MΩ Type S Yes; 16 bit incl. sign Input resistance (Type S) 1 MΩ Type T Yes; 16 bit incl. sign Input resistance (Type T) 1 MΩ Type U Yes; 16 bit incl. sign Input resistance (Type U) 1 MΩ 32 Manual, 11/2017, A5E AB

33 Technical specifications Article number 6DL1134-6JH00-0PH1 Type TXK/TXK(L) to GOST Yes; 16 bit incl. sign Input resistance (Type TXK/TXK(L) to GOST) Input ranges (rated values), resistance thermometer 1 MΩ Cu 10 Yes; 16 bit incl. sign Input resistance (Cu 10) 1 MΩ Ni 100 Yes; 16 bit incl. sign Input resistance (Ni 100) 1 MΩ Ni 1000 Yes; 16 bit incl. sign Input resistance (Ni 1000) 1 MΩ LG-Ni 1000 Yes; 16 bit incl. sign Ni 120 Yes; 16 bit incl. sign Input resistance (Ni 120) 1 MΩ Ni 200 Yes; 16 bit incl. sign Input resistance (Ni 200) 1 MΩ Ni 500 Yes; 16 bit incl. sign Input resistance (Ni 500) 1 MΩ Pt 100 Yes; 16 bit incl. sign Input resistance (Pt 100) 1 MΩ Pt 1000 Yes; 16 bit incl. sign Input resistance (Pt 1000) 1 MΩ Pt 200 Yes; 16 bit incl. sign Input resistance (Pt 200) 1 MΩ Pt 500 Yes; 16 bit incl. sign Input resistance (Pt 500) 1 MΩ Input ranges (rated values), resistors 0 to 150 ohms Yes; 15 bit Input resistance (0 to 150 ohms) 1 MΩ 0 to 300 ohms Yes; 15 bit Input resistance (0 to 300 ohms) 1 MΩ 0 to 600 ohms Yes; 15 bit Input resistance (0 to 600 ohms) 1 MΩ 0 to 3000 ohms Yes; 15 bit Input resistance (0 to 3000 ohms) 1 MΩ 0 to 6000 ohms Yes; 15 bit Input resistance (0 to 6000 ohms) 1 MΩ PTC Yes; 15 bit Input resistance (PTC) 1 MΩ Thermocouple (TC) Temperature compensation parameterizable Yes Manual, 11/2017, A5E AB 33

34 Technical specifications Article number external temperature compensation via RTD 6DL1134-6JH00-0PH1 Yes Reference channel of the module Yes internal comparison point Yes; with terminal block H1 and M1 Reference channel of the group Yes Number of reference channel groups 4 fixed reference temperature Yes Cable length shielded, max. 200 m; Measurement ranges for thermocouples / voltages shielded cable length max. 600 m, loop resistance max 8 kohm; measuring ranges RTD shielded cable length max. 600 m, cable resistance (single) max. 75 ohms Analog value generation for the inputs Measurement principle Integration and conversion time/resolution per channel Resolution with overrange (bit including sign), max. integrating (Sigma-Delta) 16 bit Integration time, parameterizable Yes; Channel-by-channel, results from the selected interference frequency suppression Basic conversion time, including integration time (ms) additional processing time for wire-break check 2 ms; In the ranges resistance thermometers, resistors and thermocouples additional power line wire-break check 2 ms; for 3/4 wire transducer (resistance thermometer and resistor) Interference voltage suppression for interference frequency f1 in Hz 16.6 / 50 / 60 Hz, channel-by-channel Conversion time (per channel) 60 ms; 180 / 50 ms, results from the selected interference frequency suppression Smoothing of measured values parameterizable Yes; none, weak, medium, strong, channel-bychannel Errors/accuracies Linearity error (relative to input range), (+/-) Temperature error (relative to input range), (+/-) Crosstalk between the inputs, min. Repeat accuracy in steady state at 25 C (relative to input range), (+/-) Operational error limit in overall temperature range 0.01 %; +/- 0.1 % for resistance thermometers and resistance %/K; +/ %/K at thermocouple 50 db 0.05 % Voltage, relative to input range, (+/-) 0.1 % Resistance, relative to input range, (+/-) 0.1 % Basic error limit (operational limit at 25 C) Voltage, relative to input range, (+/-) 0.05 % 34 Manual, 11/2017, A5E AB

35 Technical specifications Article number Resistance, relative to input range, (+/-) 0.05 % Interference voltage suppression for f = n x (f1 +/- 1 %), f1 = interference frequency Series mode interference (peak value of interference < rated value of input range), min. 6DL1134-6JH00-0PH1 70 db Common mode voltage, max. 60 V Common mode interference, min. 90 db Interrupts/diagnostics/status information Diagnostics function Alarms Yes Diagnostic alarm Yes Limit value alarm Yes; two upper and two lower limit values in each case Diagnostic messages Monitoring the supply voltage Yes Wire-break Yes; channel by channel Overflow/underflow Yes; channel by channel Diagnostics indication LED MAINT LED Yes; yellow LED Monitoring of the supply voltage (PWR-LED) Yes; green PWR LED Channel status display Yes; Green LED for channel diagnostics Yes; Red LED for module diagnostics Yes; green/red DIAG LED Potential separation Potential separation channels between the channels No between the channels and backplane bus Yes Between the channels and load voltage L+ Yes Permissible potential difference between the inputs (UCM) Isolation Isolation tested with Ambient conditions Ambient temperature during operation horizontal installation, min. -40 C horizontal installation, max. 70 C vertical installation, min. -40 C vertical installation, max. 60 C Dimensions Width Height Depth 75 V DC/60 V AC V DC/1 min, type test 22.5 mm 115 mm 138 mm Manual, 11/2017, A5E AB 35

36 Technical specifications Article number Weights Weight, approx. 6DL1134-6JH00-0PH1 150 g Cycle time The cycle time describes the time slice in which signals from the inputs are acquired and processed. The cycle time is the sum of the channel processing times (independent of parameter assignment). The maximum processing time of a channel results from an interference frequency suppression of 16.6 Hz Measurement type Thermocouple/voltage Thermal resistance/resistance (2-wire connection) Thermal resistance (3-wire connection) Thermal resistance (4-wire connection) Disabled Processing time per channel 194 ms 194 ms 378 ms 198 ms 0 ms In error-free IO redundancy mode, the cycle time related to a process value increases to 2 cycle time + 1 ms Redundancy failover time At an IO redundancy failover, the update time of process values is delayed once by a time less than or equal to this time. The maximum redundancy failover time of the I/O module is 50 ms + cycle time. Operational and basic error limits for resistance thermometers Error limits for resistance thermometers Operational limit (in the entire temperature range, in relation to input range) Accuracy Pt 100, Pt 200, Pt 500, Pt 1000 standard ±1.0 K Pt 100, Pt 200, Pt 500, Pt 1000 climatic ± 0.25 K Ni 100, Ni 120, Ni 200, Ni 500, Ni 1000 standard and climatic ±0.4 K Cu 10 ±1.5 K Basic error limit (operational limit at 25 C, in relation to input range) Accuracy Pt 100, Pt 200, Pt 500, Pt 1000 standard ± 0.6 K Pt 100, Pt 200, Pt 500, Pt 1000 climatic ± 0.13 K Ni 100, Ni 120, Ni 200, Ni 500, Ni 1000 standard and climatic ± 0.2 K Cu 10 ±1.0 K 36 Manual, 11/2017, A5E AB

37 Technical specifications Operational and basic error limits for thermocouples Operational limit (in the entire temperature range C) Note This limit does not cover fluctuations in the reference junction temperature. Thermocouple Min. Max. Accuracy Type T -200 C +400 C ± 0.6 K -230 C -200 C ±1.6 K Type U -200 C +600 C ±0.9 K Type E -200 C C ±0.5 K -230 C -200 C ±1.3 K Type J -150 C C ±0.5 K Type L -150 C +900 C ±0.9 K Type K -150 C C ±0.8 K -220 C -150 C ±1.5 K Type N -150 C C ±1 K -220 C -150 C ±1.5 K Type R +100 C C ±1.2 K -50 C +100 C ±2.2 K Type S +100 C C ±1.2 K -50 C +100 C ±1.9 K Type B +700 C C ±1.5 K +500 C +700 C ±2 K +200 C +500 C ±4 K Type C +100 C C ±2.5 K Type TxK -150 C +800 C ±1.0 K -200 C -150 C ±1.5 K Basic error limit (operational limit at 25 C) Note This limit does not cover fluctuations in the reference junction temperature. Thermocouple Min. Max. Accuracy Type T -200 C +400 C ±0.4 K -230 C -200 C ±1 K Type U -150 C +600 C ±0.4 K Type E -200 C C ±0.4 K -230 C -200 C ±1 K Type J -150 C C ±0.4 K Type L -150 C +900 C ±0.5 K Type K -150 C C ±0.4 K -220 C -150 C ±1 K Type N -150 C C ±0.8 K -220 C -150 C ±1.2 K Type R +100 C C ±0.8 K -50 C +100 C ±1.5 K Manual, 11/2017, A5E AB 37

38 Technical specifications Basic error limit (operational limit at 25 C) Note This limit does not cover fluctuations in the reference junction temperature. Type S +100 C C ±0.8 K -50 C +100 C ±1 K Type B +700 C C ±1 K +500 C +700 C ±1.5 K +200 C +500 C ±3 K Type C +100 C C ±1 K Type TxK -150 C +800 C ±0.5 K -200 C -150 C ±1 K Accuracy of temperature measurement The accuracy of the temperature measurement when using internal compensation (terminal temperature) is composed of Error for the analog input of the utilized thermocouple type Measuring accuracy for the temperature of the internal reference junction ±1.5 K The accuracy of temperature measurement when using external compensation, either by means of locally connected thermal resistances or via remote access by way of an external RTD module, is composed of Error for the analog input of the utilized thermocouple type Measuring accuracy of the thermal resistance used for compensation Error for the compensation input (see operational and basic error limits for resistance thermometers) 38 Manual, 11/2017, A5E AB

39 Drivers, parameters, diagnostics messages and address space A A.1 Concept of the driver and diagnostics blocks Use outside the PCS 7 environment The following information of the appendix is relevant for use of the ET 200SP HA outside the PCS 7 environment. If you do not plan to operate outside the PCS 7 environment, you do not need the information in the appendix. Tasks of the driver and diagnostic blocks (driver blocks) In process control systems, certain demands are placed on the diagnostics/signal processing. This includes the monitoring of modules, DP/PA slaves and DP master systems for malfunctions and failures. To enable this, blocks are available in the PCS 7 library that implement the interface to the hardware including test functions. These blocks perform two basic tasks They provide signals from the process to the AS for further processing. They monitor modules, DP/PA slaves, and DP master systems for failure. When the process signals are read in, these blocks access the process image input (or process image partition) (PII) and when the process signals are output, they access the process image output (or process image partition) (PIQ). Concept The concept of the driver and diagnostic blocks for PCS 7 can be characterized as follows The separation between user data processing (CHANNEL blocks) and diagnostic data processing (MODULE blocks) The symbolic addressing of the I/O signals The automatic generation of the MODULE blocks by CFC Manual, 11/2017, A5E AB 39

40 Drivers, parameters, diagnostics messages and address space A.1 Concept of the driver and diagnostics blocks This block concept supports all modules from the list of approved modules. When new Siemens or non-siemens module types are integrated, the meta-knowledge for the driver generator can be extended by additional XML files (object and action lists). Note Note the following The library with the driver blocks has to installed using the Setup program on the PC. This is the only method of ensuring that the meta-knowledge required for the driver generator is available. You must not copy the library from another computer. You can also use driver blocks from another library (for example, your own blocks from your own library). You can specify this additional library in the "Generate module drivers" dialog box. The driver generator then searches for the block to be imported in the library specified here. If the block is not found here, it is searched for in the library specified in the control file (XML file). If the S7 program contains a signal-processing block but not from one of the PCS 7 libraries, you have to specify the version of the driver library from which the driver blocks are to be imported in the "Generate module drivers" dialog box. Time-optimized processing To enable time-optimized processing during runtime, the organization blocks for error handling (for example, OB85, OB86) are automatically divided into runtime groups and the driver blocks are integrated in the corresponding runtime groups. If an error occurs, the SUBNET block, for example, activates the relevant runtime group, the RACK block or MODULE block contained in the runtime group detects the error, evaluates it and outputs a process control message to the OS. The diagnostics information of the module block (OMODE_xx output) is also transferred to the corresponding CHANNEL block (MODE input). If necessary, this information can be displayed by means of a PCS 7 block that can be operated and monitored on the OS or by means of a user block in a process picture (color change of the measured value or flashing display, etc.). 40 Manual, 11/2017, A5E AB

41 Drivers, parameters, diagnostics messages and address space A.2 Parameter assignment A.2 Parameter assignment Parameter assignment in the user program You can reconfigure individual channels of the I/O module in RUN without affecting the other channels. Changing parameters in RUN The "WRREC" instruction is used to transfer the parameters to the module using data record 128. In the process the parameters set with STEP 7 are not modified in the CPU, meaning that after a start the parameters set with STEP 7 are valid again. STATUS output parameter Error_ Code_1 Error_ Code_2 If errors occur when transferring parameters with the "WRREC" instruction, the module continues operation with the previous parameter assignment. The STATUS output parameter contains a corresponding error code. The STATUS output parameter is 4 bytes long and is configured as followed Byte1 Function_Num, general error code Byte2 Error_Decode, location of the error code Byte3 Error_Code_1, error code Byte4 Error_Code_2, manufacturer-specific extension of the error code Module-specific errors are displayed via Error_Decode = 0x80 and Error_Code_1 / Error_Code_2. Cause Solution 0xB0 0x00 Number of the data record unknown Enter valid number for data record. 0xB1 0x01 Length of the data record is incorrect Enter valid value for data record length. 0xB2 variable Module cannot be reached Check station - is the module plugged in correctly? Check the parameters of the WRREC instruction. 0xE0 0x01 Incorrect version in header Correct the version number of the parameter block. 0xE0 0x02 Header error (number or length of parameter block) Correct the length and number of the parameter blocks. Manual, 11/2017, A5E AB 41

42 Drivers, parameters, diagnostics messages and address space A.2 Parameter assignment Error_ Code_1 Error_ Code_2 Cause Solution 0xE1 0x01 Reserved bit set Check and correct the parameters 0xE1 0x03 Invalid hardware interrupt enable bit set for operating mode 0xE1 0x04 Invalid value for hardware interrupt limit 0xE1 0x05 Invalid coding for measuring range / measurement type 0xE1 0x08 Invalid coding for interference frequency suppression / integration time 0xE1 0x09 Invalid coding for smoothing 0xE1 0x0E Invalid redundancy parameter assignment 0xE1 0x0F Invalid parameter assignment of the reference temperature (Pt100 climate) 0xE1 0x10 Invalid type of measurement 0xE1 0x11 Invalid measuring range Valid parameters Only the values specified in the following are permitted. Values that are not listed are rejected by the module. Every parameter data record is checked by the module. If an incorrect parameter is detected, the entire data record is rejected and the parameters of the module remain unchanged. 42 Manual, 11/2017, A5E AB