MODEL: Pulse Generator Series. General guide for Pulse Generator. Version 1.01 THIS IS A GENERAL USER GUIDE FOR THE PULSE GENERATOR.

Transcription

1 _ Pan Technology Ltd. MODEL: Pulse Generator Series General guide for Pulse Generator THIS IS A GENERAL USER GUIDE FOR THE PULSE GENERATOR Date: 21-May-2004 Page 1 of 23

2 _ Table of Content 1.0 Introduction 2.0 Specifications of the pulse generator control 3.0 Configuration and multi-unit control topology 4.0 General information of single unit 5.0 Operation mode setting procedure(s) 5.1 Station Number/ Station Address setting procedures 5.2 DC mode setting procedures 5.3 PULSE Mode setting procedures 5.4 AMM meter set and read procedure 6.0 Change value under the running mode 7.0 STOP mode 8.0 Special function key(s) 9.0 Alert message 10.0 Forward / Reverse Time Duty Cycle Page 2 of 23

3 _ General User Guide (For Pulse Generator) 1.0 Introduction It is an innovative rectifier for plating application in both modes PULSE mode and DC mode. It provides a higher plating quality, higher capacity and especial advantages for the Plate Through Hole (PTH) PCB. There are some of advantages and features: Pattern distribution Panel Plate Through Hole (PTH) Blind via (High aspect ratio) High capacity Reliability Compact Low voltage Module add-on Sophisticated Alarm features Multi-unit control and PC control with International Communication Standard RS-485 To form a multi-unit link, up to 32 unit Pulse Rectifier units (PRU) in a single link. Page 3 of 23

4 _ 2.0 Specifications of the pulse generator control 2.1 Physical Dimension of Pulse Generator Dimension: Weight: 469.5mm* 273.2mm*180mm 10 kg (Approximate) Figure 1. Physical Dimension of PG Page 4 of 23

5 _ 2.2 The following are the general spec of pulse generator. The output characters of PG as follows: Forward Current Range: 0-250A Resolution: 1 A Reverse Current Range: 0-750A Resolution: 1 A Forward Time Range: Resolution: ms 0. 1 ms Reverse Time Range: ms Resolution: 0.1 ms Page 5 of 23

6 _ 3.0 Configuration and multi-unit control topology There are three types of configuration, which includes single unit operation and multi-unit form a link operation. 3.1 Single unit topology/configuration It is a simplest configuration with only one independent unit under operation. PG is one of module of Pulse Rectifier. A typical pulse rectifier consists of two modules, one is PG (showed as figure 1) and another is power supplier unit (PSU). Its configuration is showed as figure 2. Power Supplier Unit Pulse Generator Connecting Between PG and PSU Output of Pulse Generator Figure 2. Single unit configuration of Pulse Generator Page 6 of 23

7 _ 3.2 Multi-Unit topology/configuration with select one PRU as master unit Select one unit to be a master unit and other units perform as slaves, refers to the figure 3. Address 0 is reserved to Master unit only, slave unit CAN NOT set to address 0, For address procedure, please refer General User Guide. Master unit (Address is 0 ) Slave Unit (SL 1) Slave Unit (SL 2) Slave Unit (SL 31) Figure 3. Multi-unit configuration Page 7 of 23

8 _ 3.3 Multi-Unit with Computer as master control topology/configuration Computer through RS-485 controls rectifiers and a number of units can be connected to form a group. To form different group, in each must have a Synchrony Master Unit (SSM) and the rest units in the group are Slave unit (SL). In figure 4 shows the configuration. There have two sub-group 1 and sub-group 2. Sub-Group 1 includes SSM1, SL11 and SL12. Sub-Group 2 includes SSM2, SL21 and SL22. (Please refer to Multi-Unit Operation Instruction ) SSM Unit (SSM 1) Computer/PC Slave Unit (SL 1) Sub-Group 1 Slave Unit (SU 2) SSM Unit (SSM 2) Slave Unit (SL 21) Sub-Group 2 Slave Unit (SL 22) Figure 4. Multi-unit with computer (RS-485) control configuration Page 8 of 23

9 _ 4.0 General information of single unit Layout of function key of control panel shows in Figure 5 DISPLAY SET PULSE MODE DC MODE UP START FWD FWD TIME AMP ADD DOWN STOP REV REV AMM TIME AMP TIMER CLEAR SELECT RESET ENTER Figure 5. The layout of function key of control panel. Page 9 of 23

10 _ 5.0 Operation mode setting procedure(s) 5.1 Station Number/ Station Address setting procedures Usually need to set a unique address for each station for convenient of operation management, multi-unit link operation and computer controlling. ADD Function of key: Set the address number for the unit. (i) Press SET key. (ii) Press ADD key, the location of address number is flashing that show as in Figure 6. (iii) Press the UP key and then the address number increases one-by-one as if you press the UP key one-by-one. (iv) Press the DOWN key, then the address number decreases one-by-one as if you press the DOWN key one-by-one. (v) Press the ENTER key, to confirm the setting value. Station Number location NUM 11 PULSE MODE I(A) V(V) T(ms) FWD REV Figure 6. Screen of setting station number/address Remarks: Address 0 is reserved for Master Unit. Do not set any unit to 0 address other than Master unit. The address from 0 to 31. Page 10 of 23

11 _ 5.2 DC mode setting procedures Set DC Mode DC MODE Function of key: Switching control-mode from Pulse Mode to DC mode. (i) Press DC MODE key, and the display shows as in figure 7. DC Mode Indication NUM 11 DC MODE FWD AMP 50 FWD VOLT 2.2 Figure 7. General screen of setting DC MODE Set Forward Current FWD AMP Function of key: Set the value of forward current. (i) Press SET key. (ii) Press FWD AMP key, then the location of current value is flashing that shows as in Figure 8. (iii) Press the UP key, the current value increases one-by-one if you press the UP key one-by-one, it increases fast if you press and hold the UP key. (iv) Press the DOWN key, the current value decreases one-by-one if you press the DOWN key one-by-one, it decreases fast if you press and hold the DOWN key. (v) Press the ENTER key, to confirm the setting value. Page 11 of 23

12 _ NUM 11 DC MODE DC AMP FWD AMP 50 FWD VOLT 2.2 Figure 8. DC FWD AMP setting screen DC Mode-To start procedures START Function of key: To start the rectifier (i) Under the DC MODE. (ii) Press the START key to start. (iii) Under DC MODE, Words DC MODE are flashing regularly that show as figure 9. NUM 11 DC MODE DC MODE FWD AMP 50 FWD VOLT 2.2 DC Mode indication Figure 9. The screen of DC MODE on running Page 12 of 23

13 _ 5.3 PULSE Mode setting procedures Set Pulse Mode PULSE MODE Function of key: Switch control-mode from DC mode to Pulse Mode. (i) Press PULSE MODE key, Screen shows as in figure 10. NUM 11 PULSE MODE I(A) V(V) T(ms) FWD REV Figure 10. General setting screen of PULSE MODE Set Forward Current FWD AMP Function of key: Set the value of forward current. (i) Press SET key. (ii) Press FWD AMP key, then the location of forward current value is flashing, refer to Figure 12. (iii) Press the UP key, the current value increases one-by-one if you press the UP key one-by-one, it increases fast as you press and hold the UP key. (iv) Press the DOWN key, the current value decreases one-by-one if you press the DOWN key one-by-one, it decreases fast as you press and hold the DOWN key. (v) Press the ENTER key, to confirm the setting value. NUM 11 PULSE MODE I(A) V(V) T(ms) Forward Amp value 50 FWD 10.0 REV Figure 12. FWD AMP setting screen Page 13 of 23

14 _ Set Forward Time (ms) FWD TIME Function of key: Set the value of forward time. (i) Press SET key. (ii) Press FWD TIME key, then the location of forward time is flashing that shows as in Figure 13. (iii) Press the UP key, the forward time value increases 0.1ms-by-0.1ms as you press the UP key one-by-one, it increases as you press and hold the UP key. (iv) Press the DOWN key, the forward time value decreases 0.1ms-by-0.1ms if you press the DOWN key one-by-one, it decreases fast if you press and hold the DOWN key. (v) Press the ENTER key, to confirm the setting value. NUM 11 PULSE MODE I(A) V(V) T(ms) FWD Forward Time value REV Figure 13. FWD TIME setting screen Set Reverse Current REV AMP Function of key: Set the value of forward current. (i) Press SET key. (ii) Press REV AMP key, then the location of forward current value is flashing, refer to Figure 14. (iii) Press the UP key, the current value increases one-by-one if you press the UP key one-by-one, it increases fast as you press and hold the UP key. (iv) Press the DOWN key, the current value decreases one-by-one if you press the DOWN key one-by-one, it decreases fast as you press and hold the DOWN key. Page 14 of 23

15 _ (v) Press the ENTER key, to confirm the setting value. NUM 11 PULSE MODE I(A) V(V) T(ms) FWD Reverse Amp value 50 REV 12.0 Figure 14. REV AMP setting screen Set Reverse Time (ms) REV TIME Function of key: Set the value of off time. (i) Press SET key. (ii) Press REV TIME key, the location of reverse time is flashing that show as in Figure 15. (iii) Press the UP key, the reverse time value increase 0.1ms-by-0.1ms as you press the UP key one-by-one, it increases fast as you press and hold the UP key. (iv) Press the DOWN key, the reverse time value decreases 0.1ms-by-0.1ms as you press the DOWN key one-by-one, it decreases fast as you press and hold the DOWN key. (v) Press the ENTER key, to confirm the setting value. NUM 11 PULSE MODE I(A) V(V) T(ms) FWD Reverse Amp value REV Figure 15. REV TIME setting screen Page 15 of 23

16 _ PULSE Mode-Start procedures Function of key: (i) (ii) (iii) START To start the rectifier Under the PULSE MODE. Press the START key to start it. Under PULSE MODE, Words PULSE MODE are flashing regularly that shows as figure 16. NUM 11 PULSE MODE I(A) V(V) T(ms) FWD REV PULSE Mode Indication Figure 16. The screen of PULSE MODE on running 5.4 AMM meter set and read procedure AMM mode Selection PRU with three difference of AMM mode, which includes Amp/Hour, Amp/Minute and Amp/Second TIMER & AMM SELECT Function of key: Set AMM meter (i) Press and hold the TIMER key around 10 seconds to the AMM Setting screen, refer to figure 17 NUM 11 Amp/Hour Set Value: 40 Read value: Meter Set Meter set indication Figure 17. AMM setting screen (ii) (iii) Press AMM SELECT key Press UP key to change AMM TIMER mode. Such as from Page 16 of 23

17 _ Amp/Hour to Amp/Minute, and the AMM meter mode is showed in display, such as figure 18. If press UP key the AMM mode will change from Amp/Minute to Amp/Second (iv) Press ENTER key to confirm the AMM mode Change From Amp/Hour to Amp/Minute NUM 11 Amp/Minute Set Value: 40 Read value: Meter Set Figure 18. Change AMM mode Set AMM value SET, UP or DOWN key Function of key: Set AMM value (i) Press SET the location of meter value is flashing that show as in Figure 19. NUM 11 Meter Set Amp/Minute Change Set Value Set Value: 40 Read value: Figure 19. Set AMM Value (ii) (iii) (vi) (vii) Press the UP key, the AMM value increases 1-by-1 as you press the UP key one-by-one, it increases fast as you press and hold the UP key. Press the DOWN key, the AMM value decreases 1-by-1 as you press the DOWN key one-by-one, it decreases fast as you press and hold the DOWN key. Press the ENTER key, to confirm the setting value. Press the ENTER key again, to exit AMM setting screen Page 17 of 23

18 _ and go back to normal operation screen AMM meter Reading Procedure TIMER Function of key: Read AMM meter value (i) Press and hold the TIMER key. The reading shows on the screen, refer to figure 20 NUM 11 Meter read Amp/Minute Set Value: 999 Read value: 100 Read indication AMM Reading Value Figure 20. AMM meter reading screen (ii) It will return to normal operation screed automatically after few of second. 5.5 System Mode setting procedure For multi-unit control, each unit can be se to one of three modes (i) SA mode: Stand Alone mode (ii) SL mode: Slave Mode (iii) SSM mode: System Synchronous Master SET, UP or DOWN key Function of key: Set System Mode (i) Under normal operation screen, press and hold SET key around 10 seconds, so System Mode selection menu shows as figure 21. Page 18 of 23

19 _ SA MODE SL MODE < SSM MODE Arrow points to SL Mode Figure 21. System Mode selection screen (ii) Press the UP key, The Arrow moves to upper one item. Such as press UP arrow moves from SSM MODE to SL MODE item. (iii) Press the ENTER key, as the arrow stays on chosen item to confirm. (Please refer to Multi-unit operation procedure for the detail and the function of each mode) Page 19 of 23

20 _ 6.0 Change value under the running mode It allows user to change value of any parameters as rectifier under running. The general procedure as following and please refer to previous setting procedure. Function of key: SET To set/change parameter s value. (i) (ii) (iii) (iv) (v) Under the running mode, Press the SET key; Press any key, e.g. FWD TIME, FWD AMP, REV AMP and REV TIME, in which the value to be modified. (Please refer to Section 3. Operation mode setting). Press Enter key, the output is changed after Enter key be pressed. The new setting voided if no press Enter key, and then rectifier keeps on running. NUM 11 I(A) V(V) T(ms) FWD REV Figure 22. The screen of set mode Page 20 of 23

21 _ 7.0 STOP mode STOP key Function of key: To stop the rectifier. (i) Press STOP key. (ii) The rectifier is stopped, and the output is zero, as well as display monitors the actual output, in normal case the voltage value/current value should be zero. Sample screen shows in figure 23. NUM 11 I(A) V(V) FWD REV Figure 23. Sample screen on stop mode Page 21 of 23

22 _ 8.0 Special function key(s) There is one special function key. a) RESET key: To reset unit, the operation be stopped, the previous setting will be kept. The operation will be start as press the START key. Page 22 of 23

23 _ 9.0 Alert message There are some alert message will be show if the warning happen. If the alert, the alert message displays in the screen and the black light of display blinks, such as shows in figure 24. a) FWD OUT: Forward current out of range. b) REV OUT: Reverse current out of range. c) FWD PWR FAIL: Forward POWER failure, the rectifier has no power on. d) REV PWR FAIL: Reverse POWER failure, the rectifier has no power on. e) Have to Stop: Forward or Revert POWER failure, and request to stop the operation. f) POS OVER TEMP: The Positive of rectifier over temperature. g) NEG OVER TEMP: The Negative of rectifier over temperature. h) Out of Range: Forward and Reverse Duty Cycle is out of range( Refer to 10.0) NUM 11 FWD OUT I(A) V(V) T(ms) FWD REV Alert message location Figure 24. Sample screen of alert-message Forward / Reverse Time Duty Cycle The Duty cycle is limited by following formula: RevTime/ (Revtime+FwdTime) = ( 250/RevAmp)* (750/RevAmp)*0.9 The duty cycle depends on the value of Revamp, FwdTime, Revtime, However it is constrained on the above equation. *** End OF Document *** Doc No: P-E Page 23 of 23