O A C I S. Open Architecture Control Integrated System. Common Faults List and Self-Check list for installation. Version 01.00

Transcription

1 O A C I S Open Architecture Control Integrated System Common Faults List and Self-Check list for installation Version ata@atainc.com All Rights Reserved

2 2 CONTENTS I. Common Faults List... 3 A. Home Sensor... 3 B. Servo Driver... 4 C. Power in of OACIS Controller... 7 II. Self-Check List... 8 A. Wiring... 8 B. Software... 9 C. External Device... 9 D. Communication... 9 REVISION... 10

3 3 I. Common Faults List I. Common Faults List This section provides safety information and recommendations to help OACIS system prevent from a severe damage by common user faults such as wrong wiring when the machine is powered on. You should strictly follow below instructions if you are not familiar with installing, operating OACIS system. A. Home Sensor Home Sensor of OACIS Servo Press system is not 3 wire but 2 wire type anymore. 1. Sometimes first OACIS users make a damage by wrong wiring of Home sensor. 2. Make sure that machine power off the machine before change a wiring. 3. Don t connect directly to DC 24V power supply. Max allowable 10mA. 4. Visit the ATA web site at and click SUPPORT > EXAMPLES > OACIS WIRING. 5. Find and compare the latest drawing file, OACIS-2x Wiring Example / OverAll.

4 I. Common Faults List 4 B. Servo Driver Check wiring of servo driver before power-on. It will be damaged by wrong wiring. 1. Never change and connect B1, B2 and B3. 2. Don t confuse 24VDC and high voltage AC. 3. Don t confuse INPUT and OUTPUT. 200 VAC / P001 ~ P015 SERVO PRESS P001, P002: PANASONIC #MADHT1507 P003, P005: PANASONIC #MBDHT2510 P010, P015: PANASONIC #MDDHT5540 Servo Driver model can be changed for a special case. MAIN POWER 3 Phase: L1, L2, L3 1 Phase: L1, L3 CONTROL POWER REGENERATIVE RESISTOR NEVER CHANGE & CONNET! MOTOR POWER OUTPUT

5 5 I. Common Faults List 200 VAC / P020 ~ P040 SERVO PRESS P020~P040: PANASONIC #MEDHT7364 Servo Driver model can be changed for a special case. MAIN POWER 3 Phase: L1, L2, L3 CONTROL POWER REGENERATIVE RESISTOR NEVER CHANGE & CONNET! MOTOR POWER OUTPUT 200 VAC / P050 ~ P100 SERVO PRESS P050: PANASONIC #MFDHTA390 P080, P100: PANASONIC #MFDHTB3A2 Servo Driver model can be changed for a special case. MAIN POWER CONTROL POWER REGENERATIVE RESISTOR NEVER CHANGE & CONNET! MOTOR POWER OUTPUT

6 I. Common Faults List VAC / P010 ~ P040 SERVO PRESS P010, P015: PANASONIC #MDDHT3420 P020 ~ P040: PANASONIC #MEDHT4430 Servo Driver model can be changed for a special case. CONTROL POWER INPUT (24VDC) MAIN POWER INPUT (400VAC) REGENERATIVE RESISTOR NEVER CHANGE & CONNET! MOTOR POWER OUTPUT 400 VAC / P050 ~ P100 SERVO PRESS P050: PANASONIC #MFDHT5440 P080, P100: PANASONIC #MFDHTA464 Servo Driver model can be changed for a special case. CONTROL POWER INPUT (24VDC) MAIN POWER INPUT (400VAC) REGENERATIVE RESISTOR NEVER CHANGE & CONNET! MOTOR POWER OUTPUT

7 7 I. Common Faults List C. Power in of OACIS Controller OACIS Controller needs 24VDC power source to energize it. If user connect 24VDC IN and 0V oppositely, the internal fuse will be damaged. 1. Absolutely check if 24VDC and 0V source wire is connected normally or not before power-on. 2. If you need to change internal fuse, you can find the spare fuse opening controller cover. 3. See the manual to change the fuse, Installation Instruction. It can be downloaded from > support > manuals > installation. Don t wire 24VDC and 0V oppositely. 24 VDC IN DC POWER SUPPLY O VDC IN

8 II. Self-Check List 8 II. Self-Check List Please make sure that you have fulfilled below items in order to prohibit abnormal system faults. A. Wiring ITEM REMARK 01. Servo Holding Brake The control relay for servo holding brake normally should be installed before you move the axis manually with software jog at first just before power-on. 02. Ferrite U, V and W wires of servo driver should be clamped with a ferrite. 03. OACIS chassis GND A machine ground and SGA amplifier GND wire are connected to OACIS chassis GND terminal directly. 04. Separate Cables Separate servo power and encoder cable each other at least 300 mm away. 05. Safe Power input OACIS 24vDC power should not be cut off by frequent operation like E-Stop switch. 06. OACIS 24VDC output OACIS controller has own 24VDC output terminal. 07. Safety circuit To operate normally the servo press installed toward vertical needs to design a proper safety circuit to prohibit a drop. Max allowable voltage, current between BRAKE and COMMON : 30V, 300mA See the OACIS wiring example. It can be downloaded from > support > examples > OACIS wiring If a ferrite is not installed, analog signal is not stable according to system environment. See the Quick installation Guide manual. Can find the chassis ground at bottom of OACIS controller body. To get a stable analog signal, it should be checked. See the Quick installation Guide manual. To avoid unexpected noise, it is recommended. A frequent power cut-off may damage the entire system. Don t confuse 24VDC input and output of OACIS controller. Max allowable tooling weight for servo press installed toward vertical is 1% of full capacity.

9 9 II. Self-Check List B. Software ITEM REMARK 01. Software / OACIScom Run not OACIS.msi but setup.exe. And after an installation, OACIScom on windows 7 is needed to execute with Compatibility setting. Desktop->OACIScom Icon-> right click-> Properties->Compatibility mode check-> Privilege Level check. See the manual for the serial communication, OACIScom Installation on Windows 7. It can be downloaded from > support > manuals > OACIS common. If you did not check the compatibility check and restore your program and setting, find it at this location on PC. C:\Users\WINDOWS USER NAME\Program\AppData\Local\VirtualStore\Progra m Files\ATA\OACIScom_v \OACIScom C. External Device ITEM REMARK 02. Analog input If you need to install additional analog device, consider allowable signal type of OACIS, ±10V or 4~20mA. 03. Encoder Input If you need to install additional encoding digital device like LVDT, see the OACIS manual and example at first. Signal type: Factory Set: ±10V See the OACIS manual for details, Installation Instruction for OACIS-2x. It can be downloaded from > support > manuals > OACIS-2x installation. Factory Set: Line Drive / Differential See the wiring example. It can be downloaded from > support > examples > OACIS Encoder wiring. D. Communication ITEM REMARK 01. RS232 Serial OACIS needs only 2, 3 and 5 pin for it. But different PLC brand needs different pin map to communicate with OACIS. 02. OACIS Ethernet Normally It is connected between OACIS and a monitoring PC. But if the other devices need Ethernet communication with OACIS, install the separate hub and connection if possible. Normally PLC serial module needs special short pins per its brand or model. Refer to the PLC manual for the pin map. See the manual for the serial communication, How to Configure. It can be downloaded from > support > manuals > OACIS common. Separate a communication socket port. Port #2007 = OACIS OACIScom, #2008, 2009, 2010 = OACICS Device See the manual for the serial communication, How to Configure. It can be downloaded from > support > manuals > OACIS common.

10 Revision 10 REVISION V01.00: Engineering Released