admotec R O T A S Y N S O L I D R O T O R R E S O L V E R TYPICAL APPLICATIONS
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1 O O T S Y N S O L I D O T O E S O L V E Solid rotor, variable reluctance, frameless, brushless resolvers for severe applications. dmotec O Series otasyn variable reluctance frameless resolvers provide high performance in measurement and feedback applications where traditional resolvers fail. Perfect for aerospace, down-hole, nuclear, and other severe applications, these solid-rotor resolvers offer original equipment manufacturers reliable solutions at any quantity from prototype units all the way up to highvolume production. The otasyn has fewer parts and a solid rotor without windings, making it much simpler than traditional brushless resolvers. Since the solid rotor has no coils and the stator has only half the number of windings of a traditional brushless resolver, reliability is significantly increased. nd the solid rotor allows operation with the rotor immersed in hydraulic oil or other liquids. The otasyn resolver is mechanically and electrically compatible with traditional brushless resolvers and can replace them as original equip ment or in existing applications. nd if our standard products don t meet your needs, custom versions can be quickly designed for your application. dmotec motion and position sensing for original equipment manufacturers. dvanced Motion Technology TYPIL PPLITIONS Industrial tachometer Motor feedback ngle measurement erospace Downhole (oilwell) FETUES & BENEFITS Non-contact design ugged construction Solid rotor Lower impedance Fewer coils Functionally equivalent to traditional brushless resolvers bsolute over GENEL SPEIFITIONS High-speed spindles and D servo motors Flight control systems Hydraulic pumps Nuclear environments No wear or aging Tolerates vibration and shock Higher speed, lower inertia Better noise immunity Higher reliability Higher performance replacement for obsolete or unavailable devices No homing at power up Operating Temperature Oxxxx-M to +75 Oxxxx-K 9 to + Shock G Vibration G ( 5 Hz,.5 Hr) adial ir Gap. mm nominal Excitation Frequency 5 to typical khz recommended Excitation mplitude to Vrms typical.5 V/V ±% ngular Error* ± arc-minutes typical ± arc-minutes maximum Insulation esistance MΩ minimum Dielectric Strength (Hipot) Winding to Winding Vac (5Hz for minute) Winding to Housing 5 Vac (5Hz for minute) Lead Wire Size WG Lead Length mm * Every otasyn shipped with an individual accuracy report.
2 O T S Y N S E I E S O Series O is a frameless size solid-rotor resolver with a mm stator OD and a mm airgap diameter. It fits shafts up to mm in diameter. O SPEIFITIONS Mass (Weight) grams O-x- Models 5 kpm O-x-V Models kpm O-x- Models gram cm O-x-V Models gram cm Primary D esistance O-M Models Ω ±% O-K Models Ω ±% 5 Secondary D esistance O-M Models Ω ±% O-K Models Ω ±% O OUTLINE & MOUNTING DIMENSIONS* n O PIMY UENT ND POWE n`.5 age ode SFZ urrent (m) * ll dimensions in mm. FG Vrms.9. Excitation ww.9. otasyn O-x-x urrent (m) Zchg-- Excitation Frequency (khz) B / O IMPEDNES O PHSE SHIFT Section - - Lead outlet B O TNSFOMTION TIO ev. Änderung Gezeichnet Datum Geprüft Datum B D D FG.9. ww.9. dmotec Precision G Zürich n9.`. Gezeichnet `.5 Datum Geprüft n H7 Datum geprüft D O ODEING INFOMTION dmotec Inc. // O - - dvanced Motion Technology (Kapton insulation) available otor Bore (mm) = mm (Standard) Smaller bores available. otor onstruction
3 Operating Temperature 5 to +5, PM Weight 95. grams mm adial ir Gap. nominal otor Inertia.9 gram cm Excitation Frequency to khz typical Excitation mplitude to Vrms typical Primary Secondary D D esistance 7. Ω nominal esistance.5 Ω nominal.5 nominal ccuracy ±. % Nominal O IMPEDNES 5 O T S Y N S E I E S O E Winding khz Vrms /- % mm apton -759/ / + L- S S S S dmotec Inc. 5 Series O is a frameless size 5 solid-rotor resolver with a mm stator OD and a mm airgap diameter. It fits shafts up to mm in diameter. O SPEIFITIONS E Winding E Winding Operating Temperature 5 to +5 Mass (Weight) 5 grams - Maximum Operating Speed Temperature, 5 to +5 PM Weight 95., grams mm PM - adial Weightir Gap. 95. nominal grams mm otor adial Inertia ir Gap.9. gram nominal cm O-x- Models kpm - otor Inertia.9 gram cm O-x-V Models Excitation FrequencykPM to khz typical - Excitation mplitude Frequency to Vrms khz typical Primary E Winding Secondary Excitation D mplitude D esistance 7. to Ω Vrms nominal typical esistance Primary Secondary D D esistance.5 7. O-x- Models gram cm Ω nominal Transformation esistance atio.5.5 Ω nominal Operating Temperature 5 to +5 Exc ccuracy ±..5 Maximum O-x-V Speed, Models PM 5 gram cm % nominal Nominal ccuracy ±. % Nominal O PHSE SHIFT Weight 95. grams mm Primary adial ev. D ir Gap Änderung esistance. nominal Gezeichnet Ω ±% Datum Geprüft Datum otor Inertia.9 gram cm B D D 5. FG.. ww.. Secondary D esistance urrent (m) Ω ±% 5 k.9 Excitation Frequency to khz typical 5 k Excitation mplitude to Vrms typical Zps. 5 Primary Secondary D D esistance 7. Ω nominal Zso O esistanceoutline.5 & MOUNTING Ω nominal DIMENSIONS*.7 Zss.5 nominal Section ccuracy ±. % Nominal.5 able Outlet. - n khz B khz. - - khz Te Excitation Frequency (khz) Excitation Frequency (khz) Te `.5 Excit O TNSFOMTION TIO. - urrent (m). urrent (m) %.9. % - - dmotec Vrms Inc. Excitation. ` % -. %. * ll dimensions in mm % Temperature ( ). -% O PIMY UENT ND POWE % 5. Gezeichnet Datum Geprüft.. Datum geprüft -% FGurrent.. (m). ww...9 D. Power (mw). % otasyn O-x-x. Excitation Frequency (khz).7 dmotec Precision G Zürich age ode SFZ Zchg- B / %..5 O ODEING INFOMTION khz dmotec Inc.. -% dmotec Inc. khz. O - -. otor -% Bore (mm) khz. = mm (Standard) khz. 95 = " (Standard) (Kapton insulation) Other bores available (mm max) Temperature ( ) available otor onstruction n. dvanced Motion Technology n (Ω) n9.`.5 n H7 n Shift atio hange in ( ) hange in -5 5 hange Transformation in in Shift atio ( ) ( ) hange in in atio
4 Operating Temperature 5 to +5, PM Weight 5.5 grams mm adial ir Gap. nominal otor Inertia 9. gram cm Excitation Frequency to khz typical Excitation mplitude to Vrms typical Primary Secondary D D esistance. Ω nominal esistance.5 Ω nominal.5 nominal arc-min nom. ccuracy ± O5 IMPEDNES O T S Y N 5 E Winding S E I E S O 5 5 Series O5 is a frameless size solid-rotor resolver with a 5mm stator OD and a mm airgap diameter. It 5 E Winding fits shafts up to mm diameter. 5 E Winding Operating Temperature 5 to +5 O5 SPEIFITIONS Operating Maximum Temperature Speed 5, to +5 PM - Maximum Weight Speed, 5.5 PM grams mm - Mass (Weight) Weight adial ir Gap 5.5. grams nominal mm adial otor ir Inertia 9 Gap grams. 9. nominal gram cm - otor Inertia 9. gram cm Excitation Frequency to khz typical - Excitation Excitation Frequency mplitude to to khz Vrms 5 typical typical E Winding O5-x- Models kpm Excitation Primary Secondary mplitude D D esistance. to Vrms Ω nominal typical Primary esistance.5 Ω nominal O5-x-V Models Secondary D 5 D esistance. Ω nominal Excitation Frequ Operating Temperature 5 to +5 kpm esistance.5.5 Ω nominal arc-min nominal, PM Transformation ccuracy atio.5 ± nominal nom. arc-min Weight 5.5 grams O5 PHSE SHIFT O5-x- Models mm ccuracy ± nom. gram cm 5 adial ir Gap. nominal otor Inertiaev. Änderung 9. gram cm Gezeichnet O5-x-V Models gram cm Datum Geprüft Datum 5 5. urrent (m) B D-D FG 7.. FG Excitation Primary ev. Frequency D esistance Änderung to khz typical Ω Gezeichnet ±% Zpo Datum (Ω) 5 Geprüft Datum khz Excitation mplitude to Vrms typical. B D-D FG Zpo Zps 7.. (Ω) FG 7.. Primary Secondary D D esistance D esistance. Ω nominal 7 Ω ±% Zps.7 khz esistance.5 Ω nominal Zso.5 nominal arc-min. khz O5 ccuracy OUTLINE ± & MOUNTING nom. DIMENSIONS* Section -.5. Section -. - Lead Outlet n Lead Outlet khz n khz.5 - khz B Excitation Freque Excitation Frequency (khz) -5 5 Tempera 5 Excitation Frequency Bore (khz) according B Excitation Frequency (khz) Temperat to PO dmotec Inc. Bore according - O5 TNSFOMTION TIO to PO. - - urrent (m)..9 urrent - (m) %.9 -. % `.5 Vrms - Excitation..7 %.7 ` % * ll dimensions in mm. Excitation Frequency..5 (khz) Temperature ( ) khz.5. -% khz khz O5 PIMY UENT ND POWE. -%. khz.. -% khz... -% khz khz urrent (m). Gezeichnet Datum.9. khz Geprüft Datum geprüft % Power (mw) FG 7... FG 7... D Gezeichnet Datum Excitation Frequency Geprüft (khz) Datum geprüft Vrms FGotasyn Excitation 7.. O5-x-x FG.7 Excitation Frequency (khz) Temper 7.. D % Tempera. otasyn dmotec Precision G Zürich age ode SFZ Zchg-5- O5-x-x B / dmotec Inc..5 dmotec Inc. khz O5 dmotec Precision G Zürich age ode SFZ Zchg-5-. B / ODEING INFOMTION -% khz.. O % khz. khz otor Bore (mm). = mm (Standard) Smaller bores available. Temperature ( ) (Kapton insulation) n n n5 n5 n7 n7 n.`.5 n.`.5 n H7 n H7 hange in ( ) hange in -5 5 hange in ( ) hange in ( ) hange in hange in dvanced Motion Technology available otor onstruction. //
5 Operating Temperature 5 to +5, PM Weight grams adial ir Gap. mm nominal otor Inertia 59 gram cm Excitation Frequency to khz typical Excitation mplitude to Vrms typical Primary Secondary D D esistance. Ω nominal esistance 9. Ω nominal.5 nominal rc-min ccuracy ± nom. O T S Y N S E I E S O O7557 IMPEDNES, used ion G khz Vrms +/- % mm Kapton IL-W-759/ -7 / + UL- S S S S Series O7557 is a frameless size solid-rotor resolver with a 75mm stator OD and a 57mm airgap diameter. It fits shafts up to 7mm in diameter. O7557 SPEIFITIONS Mass (Weight) grams O7557-x- Models Secondary D 5 kpm O7557-x-V Models ccuracy Secondary D ± kpm ccuracy ± O7557-x- Models. kg cm O7557-x-V Models. kg cm n75 n57 O - - Operating Temperature 5 to +5, PM Weight grams adial Operating ir Gap Temperature. 5 to +5 mm nominal otor Maximum Inertia Speed 59, gram PM cm Weight grams Excitation adial ir Frequency Gap. to khz mm typical nominal Excitation otor Inertia mplitude 59 to Vrms gram typical cm Primary D esistance. Ω nominal esistance Excitation Frequency 9. to Ω khz nominal typical Transformation Excitation mplitude atio.5 to nominal rc-min Vrms typical Primary D esistance. nom. Ω nominal esistance 9. Ω nominal.5 nominal rc-min nom. otor Bore (mm) = mm (Standard) 95 = " (Standard) (Kapton insulation) Other bores available (mm Excitation max) Frequency (khz) available otor onstruction dvanced Motion Technology = Standard n5.`.5 n5 H7 n7 O7557 PHSE SHIFT (Kapton insulation) available hange in ( ) hange in O % khz khz otor Bore (mm) -% 5 = khz 5mm (Standard) khz -% Other bores available -5 (7mm 5 max) Temperature ( ) otor onstruction dmotec Inc. // 7557 E Winding 5 Primary D esistance 5 Ω ±% urrent (m). kh 5 kh 7557 E Winding.7 k ev. Änderung Gezeichnet Datum Geprüft Datum Secondary D esistance 5 Ω ±% 5 kh. k B D-D FG.. ww.. 5 kh Operating Temperature 5 to k, PM Weight grams k O7557 OUTLINE & MOUNTING DIMENSIONS*. adial ir Gap. mm nominal Section - otor Inertia 59 gram cm 5 k Excitation Frequency to khz typical. Lead Outlet Excitation mplitude to Vrms typical - - Primary Secondary D D esistance. Ω nominal n esistance 9. Ω nominal..5 nominal rc-min ccuracy ± nom Excita Tem -5 5 B Te O7557 TNSFOMTION. TIO % 5 dmotec Inc. khz.9 khz urrent (m).. % % khz.7.9 urrent (m).. % % kh kh -.. `.5 - -% -% 5 kh -.. k kh -5 k * ll dimensions in mm... -% -% 5 kh O7557 PIMY UENT ND POWE Excitation Frequency -5 (khz). Temperature ( ) Gezeichnet Datum -% Geprüft Datum geprüft T FG.. ww.. D -5 O7557-x-xxx. Excitation % Frequency (khz) T dmotec Inc..9 dmotec Precision G Zürich age ode SFZ Zchg-75- B / urrent (m). % dmotec Inc..7 O7557 ODEING INFOMTION. % Impedance (Ω) Phase Shift Transformation atio 7557 E Winding hange hange in in ( ) Transformation ( ) atio hange hange in Transformation in atio Excita
6 O O T S Y N S OF OPETION Secondaries otasyn ef Solid otor /D onverter Sin B os Secondary Primary USTOM OTSYNS The otasyn is similar to a rotary variable differential rotary transformer (VDT) in which the rotor acts as a magnetic valve completing the flux path. The total flux through the D gap is constant the rotor determines the angular position within the stator bore where the coupling occurs, and thus the relative amplitudes of the output signals. otasyn Series 5 (Size ) onnection Diagram ELETIL SHEMTI otary Transformer Sin Output In addition to the standard versions, Series O otasyn (Secondary) resolvers may be fully customized to your needs. vailable otary customization options include (but are not limited to) Transformer those shown below. ontact us with your requirements for customized versions. otor Input (Primary) Size 5,, 5, and and larger models ustomized housings for different stator mounting Larger airgap (up to mm) Flooded rotor to eliminate rotating seal Different windings for modified electrical characteristics E θ S (ed) Secondary (osine) Primary (Yellow/White) S (Black) S (Yellow) E S O L V E otasyns can be used directly with all commercially available esolver-to-digital (/D) converters to provide information. digital angle and speed Digital Position Data (ed/white) TYPIL PPLITION. Unlike traditional brushless resolvers, the otasyn has both primary and secondary windings in the stator and thus no transformer is required the otasyn is intrinsically brushless. The transferred energy remains magnetic from the primary coil through the airgap to the sinusoidally shaped poles of the solid rotor. Primary O T O Secondary (Sine) Operating temperature down to Kelvin ustom lead length and wire specification Bifilar winding for electrical redundancy Duplex units for complete redundancy F S (Blue) erospace qualification testing V(S S) = V( ) x T x cos(θ) Multispeed (multipole) design V(S S) = V( ) x T x sin(θ) EFEENE Enclosed units with bearings and shaft (Series DG) θ increases for W rotation when viewed from lead exit end dvanced Motion Technology os Output (Secondary) PINIPLE O L I D G G dmotec Precision Kieselgasse H Zürich Switzerland info@.ch Tel +.75 Fax +.7 H EVISIONS dmotec Precision LL 7 Dunsinane Drive Lebanon, NH 7 US info@.com Tel The information contained in this document is subject to change without notice and should not be construed as a commitment by dmotec Precision G. dmotec assumes no responsibility for any errors which may appear. dmotec Precision G, ll rights reserved. O7 DIMENS TOL OTH N THIS D IT MY NO LOSED F WITTEN PE
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