Imaging. ImageBlast. We Connect World Markets. Sandblasting Systems. HARKE Imaging a Business Unit of HARKE PackServ GmbH
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1 We Connect World Markets ImageBlast Sandblasting Systems HARKE Imaging a Business Unit of HARKE PackServ GmbH Xantener Straße Mülheim an der Ruhr Germany Internet Fabio Ribeiro Head of Business Unit Imaging Phone +49 (0) Fax +49 (0) fri@harke.com Follow us on Social Media ð HARKE Imaging /18 Imaging
2 Content WHO WE ARE 5 WHY SANDBLASTING? 6 HOW DOES IT WORK? 7 POTENTIAL MARKETS 8 PHOTORESIST FILMS 10 EQUIPMENT 12 SERVICE & PROTOTYPING 15 Cover Image Large format glass engraved halftone of mountain range, lit with LED. 2 3
3 Surface finishing fast and easy with ImageBlast HARKE Imaging your total solution supplier for phototechnical sandblasting. HARKE Imaging is a division of HARKE GROUP active in the field of decorative and technical surface finishing. HARKE Imaging supplies the most innovative and highest quality line of photoresist films, manual and automated sandblasting and washout units, as well as comprehensive services like mask making, training and prototyping. Facts & Figures HARKE GROUP founded 1965 Turnover 110 Mio. Employees 165 Ownership fully independent/harke Family International Assistance 4 Stage Carving created with R5 We have offices or distributors in several European countries and all over the world. Contact us for more information on a local presence with local language and get advices from our experts anywhere, anytime. 5
4 Why Sandblasting? How does it work? STEP 1: EXPOSE STEP 2: BLAST Computer RapidMask Mask Application Washout or Fine Detail The lifeblood of any sandblasting operation is the photoresist film. Sandblasting with photoresist film produces finer detail than any other imaging methods. Uniform sandblasting of a substrate with the ability to blast lines as small as 0.5 pt or even photorealistic halftones makes sandblasting the finest and best-looking imaging option. Unique Effects Unique effects, attainable only through sandblasting, add elegance and value, making every blasted substrate stand out among the rest. Techniques such as color filling, stagecarving, shading and different effects through the use of a variety of different blasting abrasives allow for images and textures that will be sure to turn heads. Printer Mask Application Efficient The efficiency of the ImageBlast sandblasting process begins with the photoresist film itself. Due to its phototechnical features, the production of sandblasting masks is now time and cost saving. Whereas in many places the sandblasting mask is still tediously cut out by hand, the ImageBlast photoresist films are the most innovative way of creating high-detailed masks. From single pieces up to large quantity productions, ImageBlast photoresist films will make every production more efficient. Especially designed for large quantity productions we created SmartFlex. SmartFlex is a comprehensive method that brings together all pieces of the sandblasting process, enabling the entire system to work together. The SmartFlex process stems from a long tradition at HARKE Imaging to help customers make improvements in their production efficiency. The art department, exposure film printing, mask production, application, blasting, cleaning and even packing work together in a flow, as the production team flex from station to station. 6 7 Exposure Blast! Blast!
5 Potential Markets Awards Gift/Promotional Bottle Monument Automotive Technical Application Custom awards and trophies leave a lasting impression. Engraving plaques, medals and custom awards for athletes, business awards, sports events, and ceremonies is a large industry. Architectural industry Large format sandblasted glass, metal, wood, stone and other surfaces creates a Wow factor when incorporated into architectural design. Take advantage of infinite design potentials from simple structures up to artistic creations and photorealistic images in large format. Create an elegant and stunning effect that takes surfaces like glass facades, glass doors, room dividers, shower/kitchen backsplashes, wall pictures, tabletops, air ducts and many others to a new amazing level. Offer each customer exactly what he or she is looking for by personalizing popular gift and promotional items. Add customization to tumblers, wood picture frames, crystal awards, wine bottles, ceramic mugs, glass vases and so much more. Custom engraving on a bottle of wine or other beverages sends a message that will not quickly be forgotten. Color-fill multiple colors into an engraved bottle to make artwork or wording really stand out. Use this technique to customize a bottle of wine from an outstanding vintage year, a whiskey bottle from a limited edition or as a personalized gift for a special occasion. From traditional lettering to frames or graphic elements, sandblasting lends timeless elegance and textural appeal to memorial headstones and other stone monuments. Delicate but deep blasted lettering and ornaments, photorealistic portraits with color infills. Offer your customer an additional value to traditional stone engraving by increasing the level of sandblastable details that come with using ImageBlast. ImageBlast represents the future of car part labeling. Use this technique for engraving lettering, patterns and complete images on just about any complete component, like lacquered, stainless steel, ceramics, carbon fiber, chrome, plastic parts and many others, resulting in a finish that exudes class and quality. Besides automotive parts, sandblasting with ImageBlast is an innovative way for the individualization and personalization of for example motorcycle, camper or yacht parts. This photoimaging process results in consistently matte or shiny graphics with crisply defined edges and accurate patterns. ImageBlast produces a more upmarket feel on interior and exterior car parts than stickers and decals and unlike those, engraved images will continue to look good after years of wear and tear. Computer-driven machine tools, like computerized numerical control (CNC) machining, ultrasonic machining and laser cutting technologies, have revolutionized the way precision components are machined. These advanced equipment systems often come with high price tags, time-consuming setup requirements and increased labor costs. ImageBlast (especially the ihe-type) and the PMP (Photo-Machining Process) provides an innovative and lower cost alternative to conventional machining for many applications. PMP can selectively remove material or coatings from a variety of dense, hard or brittle materials (like glass wafers), and it can also scribe or mark metal surfaces for labeling identification numbers and logos with pinpoint accuracy. 8 9
6 Photoresist Films Photoresist films are the lifeblood of our ImageBlast system. HARKE Imaging proudly presents the worlds unique, best-selling and best-performing line of photoresist films. Divided into dry, wet and laser processing film types, the ImageBlast sandblasting films cover a wide variety of application fields. Each film type provides his own and unique advantages and strengths. RapidMask The most innovative style of sandblasting. Rapid- Mask is a dry processing and self adhesive photoresist film type which is by far the most innovative film available. With fine detail (up to photorealistic halftone) making ability and strong blast resistance the combination of RapidMask HD (50 µ) and RapidMask HT (100 µ) provide an effortless, creative and productive sandblasting experience. RapidMask is as simple as: Expose Apply Blast. MMX MMX is the photo-imageable sandblast mask alternative to plotter-cut or hand-cut vinyl. MMX photoresist film is an advanced film that provides deep etching ability similar to vinyl while offering the quick and easy process of a photoresist. With MMX in 250 µ (or MM6 in 150 µ), users can achieve better image quality without the hassle of weeding. Extreme sandblasting resistance, high detail resolution and strong self-adhesion are the main advantages of this film type. UltraPeel UltraPeel allows users to colour infill sandblasted areas with solvent based lacquers. The self adhesive UltraPeel is available in 87 µ or 125 µ and is made to engrave surfaces like glass, stone and ceramics deeper, what is required to colour infill the engraving later on. Providing an easy clean up afterwards withoug leaving residues. Because of its tear-resistance, UltraPeel can be peeled off easily without damaging the coloration. UltraPro R-Series ProSuper & ProRed LaserBlast UltraPro photoresist has been designed for both the beginner requiring ease-of-use and the professional demanding quick processing for high production. UltraPro is available in 75 µ and 125 µ thickness and allows you to efficiently create your sandblast mask instantly while reducing production time by completely eliminating the adhesive application step. This provides you fast, uniform etching throughout your entire sandblasting area. With very strong adhesive power, fine detail (up to photorealistic halftone) making ability, high elasticity and strong blast resistance UltraPro is ideal for the use on curved as well as special surfaces like ceramics, safety-glass, lacquer, metal, aluminium and many more. R-Series is a repositionable, self-adhesive film for high-detailed sandblasting on a variety of surfaces. R-Series makes decorative sandblasting simple, productive and enjoyable. This film type is available as R3 (75 µ) and R5 (125 µ) and was engineered for professional sandblasting applications in which quick-processing and high productions are critical. His repositionable features and the highest resolution capability of all film types makes R-Series the perfect allrounder. These non self-adhesive films of the ImageBlast photoresist line were designed to handle the toughest working conditions. ProSuper and ProRed are advanced and user-friendly films with white-light tolerance, wide exposure latitude, inherent durability and working under most climate conditions, providing you a simple, productive and enjoyable sandblasting experience. Both films can be ideally used on many different surfaces and structures. From polished or natural stone surfaces to curved glass. High details and long sandblasting resistance enable you to create beautifully sandblasted objects. Combine the convenience of your laser engraver with the amazing look of sandblasting to create beautifully blasted surfaces. LaserBlast is a sandblastable laser mask designed to create stencils for the high end corporate, promotional products and giftware industries. LaserBlast can be applied on nearly all brittle materials like glass, stone, ceramics and many more without leaving any residue. It is ideal for upgrading simple laser engravings by sandblasting
7 Equipment Besides the photoresist film itself, the crucial factor for high-quality sandblasting results is the performance of the equipment used to process the ImageBlast photoresist films. Each step, from the graphic preparation up to the sandblasting process, have important impact on the final look. As the ImageBlasts fields of application are so diverse, HARKE Imaging created a wide product range of carefully selected components and features that enables the user to produce the best-looking sandblasting result in the world. From unique items in small format, over large scale productions up to large format applications, you will find the corresponding equipment in our portfolio. And in case you still need an individual equipment solution, we are happy to create your specific machinery, just for you! Washout/Development Most of the ImageBlast photoresist films (expect RapidMask) require to be developed with water after the uv-exposing. The simplest washout method is certainly the manual method by using temperate water and/or a high pressure washer. Our ImageJet washout pistol was designed to fit most of current pressure washers and is the easiest way of getting started. In order to complete the manual method, HARKE Imaging offers washout boxes in a variety of dimensions, starting from small A3 boxes up to large format boxes with integrated yellow safe light. In order to improve the efficiency of the washout process, HARKE Imaging offers the AquaBlast line of automated washout equipment. Designed for customers looking to eliminate the manual washout process, AquaBlast offers high-speed film washout in a clean, contained cabinet with patent-pending SmartFlo technology, the SmartFlo eco pump and Smart- Flo nozzles and water savings up to 80 % compared to any other model. Exposure films The accurate preparation of exposure films for processing ImageBlast photoresist films plays a significant role on the final quality of your work. Only high-resolution prints with a high UV-blocking capability will allow you to create the best-performing photoresist mask. HARKE Imaging offers a smart printing solution with the combination of carefully selected printers, inks, films and software for every required printing size under the brand of ImageBlack. ImageBlack Set P400, including printer, rip-software, UV-blocking ink, premium exposure film, film feeder and printhead cleaner UV-Exposure ImageJet with high pressure washer Washout box in many sizes AquaBlast Elite with SmartFlo technology. The industry s cleanest and most efficient automated washout machine The perfect UV-exposing of the exposure film together with the photoresist film is the initial step that starts the actual process of creating your sandblasting mask. Uniform illumination, short exposure times, long lasting light bulbs and quick vacuum pumps are only a few of the critical requirements to a high-class UV-exposure unit. On this basis, HARKE Imaging offers a selection of premium UV-exposure units from small format (A4) up to large format (e.g. 150 x 300 cm or more). A4 UV-exposure with vacuum A3 UV-exposure with vacuum Large format UV-exposure including film dryer A4 film drying unit with 10 trays Drying The drying process of the photoresist film after the washout is an important influencing factor on the adhesive power of your mask. While a manual drying of the mask is possible, a dryer will significantly reduce the drying time and improve your productivity. HARKE Imaging offers a selection of premium drying units from small format (A4) up to large format (e.g. 150 x 300 cm or more).
8 Equipment Service & Prototyping Sandblasting The last and fundamental step in the process of working with the ImageBlast photoresist films is the sandblasting itself. Only ImageBlast takes the long-time technology of sandblasting to a completely new and modern level. As the fields of application are so diverse, HARKE Imaging created a product range of carefully selected sandblasting systems, conscientiously designed and engineered for processing photoresist films. The ImageBlast sandblasting line now includes models across the price and functions spectrum. From small, flexible sandblasting systems that can be used directly from your abrasive bag up to large format automatic flat glass units. Additionally HARKE Imaging proudly presents the latest pressure-pot models from the CrystalBlast line. With the advantages that a pressure-pot provides, the CrystaBlast line is the ideal solution for increasing our efficiency and productivity. And in case you still need an individual sandblasting solution, we are happy to create your specific machinery, just for you! Service With our fully automated mask making service we offer you the possibility of outsourcing all tasks around the production of a professional and high quality sandblasting stencil. Don t worry any longer about equipment, washout or artwork preparation, vectorization or photo clipping. We take care of you with an all-in service. Halftone on granite created with RapidMask HD In three easy steps to your sandblasted product: 1. Send us your desired motive from simple logos to high resolution pictures. 2. We produce and send you the ready-to-use mask imaged from your artwork and sized to your specifications. 3. Apply the mask and blast! Our mask making service allows decorators to bid on jobs that have been previously unattractive due to the high cost of labor, size restrictions, and the general impracticality of producing high-detailed imagery. Our mask making service provides professionally imaged photo-stencils for decorators seeking quick turn-around, easy-to-use stencil production. The HARKE Imaging mask making service accommodates fine-line, high-detail artwork or deep-carved imagery with the time-saving advantage of no weeding or picking. No weeding or picking Fine-line, high resolution No glue Deep carve From A4 sheets up to large format (128 x 350 cm) ImageBlast Microtip Small mobile sandblasting unit without cabinet ImageBlast Vario Multifunctional syphon system with many features ImageBlast CrystalBlast Pro X2 the most popular unit of the Crystal- Blast line. Multifunctional pressure-pot system with many features Stage Carving created with R5 Color fill created with UltraPeel 5 Large format glass created with R3 ImageBlast the pinnacle of our ImageBlast sandblasting units. Automatic large format unit for flat surfaces. Sophisticated and customizable Prototyping With more than 15 years on the market, HARKE Imaging is known for his innovations in creating new applications and equipment around the photoresist sandblasting films. We developed a wide ranged network and are in close contact with market-leading manufacturers. No matter if you aim to create an improvement for your existing application or make use of our prompt and economic prototyping service. Over the years we developed a multitude of customer-specific solutions and are proud to be the source of innovation for our partners. From small process improvements up to fully automated application devices we are here to solve your individual problems! 14 15
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