Compact Yarn Technology for top quality & flexibility

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Mervin Holmes
6 years ago
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1 Compact Yarn Technology for top quality & flexibility

MARZOLI Compact Yarn / Marzoli Mac3000 OUTSTANDING YARN QUALITY GREAT FLEXIBILITY SUITABLE WITH VARIOUS TYPES OF FIBERS: COTTON, SYNTHETICS, BLENDS LOW ENERGY CONSUMPTION REDUCED CLEANING AND

2 MARZOLI Compact Yarn / Marzoli Mac3000 OUTSTANDING YARN QUALITY GREAT FLEXIBILITY SUITABLE WITH VARIOUS TYPES OF FIBERS: COTTON, SYNTHETICS, BLENDS LOW ENERGY CONSUMPTION REDUCED CLEANING AND MAINTENANCE VISIBLE & ACCESSIBLE COMPACTING ZONE The most versatile system for outstanding quality yarns Despite the high precision of the ring spinning process, ring-spun yarns still present some defects. These defects arise from the fact that the fiber bundle coming out from the front cylinders is wider than the spinning triangle. This entails that edge fibers are usually lost or caught in a disordered way into the yarn. Compacting technology allows to reduce the width of the fiber bundle so that all fibers are caught and integrated into the yarn structure, with the following benefits: Reduced yarn hairiness; Enhanced yarn evenness; Higher strength and elongation values; Less variability in yarn strength and elongation; Lower required twist on the spinning frame (higher production); Reduced fiber fly in weaving and knitting operations (fewer defects on the fabrics and higher efficiency of the machines); Enhanced fabric properties (fabric strength, abrasion resistance, pilling behavior, visual and tactile characteristics). The positive effects of compacting systems have fostered spinners to use them on an increasing variety of counts (coarse, medium, thin and extra-thin counts) and types of yarn (combed, carded and synthetic yarns). Meeting the market demand for a versatile compacting system that could achieve superior quality outcomes for all types of productions, Marzoli has designed an innovative, state-of-the-art compacting system, the Mac3000. The results obtained with Marzoli partners witness outstanding quality results with the highest degree of reliability on all types of yarns (carded and combed) and with all types of fibers (cotton, synthetic and technical), testifying Marzoli Mac3000 superior versatility. Marzoli Mac3000 Features: Applicable on all new MDS1, MP1 and MPT spinning frames Possibility to retrofit on existing spinning frames Dedicated suction system for the best compacting performance Low production costs Superior performances for all types of fibers: cotton, synthetics and blends Strongly advised for combed high quality yarns Fully integrated with Marzoli pressure arm with Arcobridge Reduced cleaning and maintenance Visible and accessible compacting zone

TECHNOLOGY FOR COMPACT YARN Compacting zone With Marzoli Mac3000 compacting is performed by means

supported by a special perforated apron that has been designed by Marzoli in order to achieve

The special design of the perforated apron allows this component to generate an auto-cleaning

The Mac3000 compacting zone guarantees that the fiber flow reaching the yarn formation point is so

substantially improved properties of the yarn.

3 TECHNOLOGY FOR COMPACT YARN Compacting zone With Marzoli Mac3000 compacting is performed by means of a suction nozzle positioned between the first cylinder and an auxiliary cylinder; the fibers are supported by a special perforated apron that has been designed by Marzoli in order to achieve outstanding results and to guarantee maximum visibility and accessibility. The special design of the perforated apron allows this component to generate an auto-cleaning effect which further reduces cleaning and maintenance costs. The Mac3000 compacting zone guarantees that the fiber flow reaching the yarn formation point is so narrow that the spinning triangle includes almost every fiber for a virtually perfect structure and substantially improved properties of the yarn. Driving System The auxiliary cylinder of Marzoli Mac3000 Compacting System is driven by a servomotor which allows to precisely set the desired speed of the cylinder for the best setting of the tension for top compacting results.

Suction System The suction duct has been designed in order to achieve a constant air depression throughout the machine and, consequently, the perfect uniformity of the yarn being produced.

4 Suction System The suction duct has been designed in order to achieve a constant air depression throughout the machine and, consequently, the perfect uniformity of the yarn being produced. The suction box is equipped with an advanced filter which undertakes automatic cleaning: this entails that suction works always at its best with constant depression and reduced human intervention. The speed of the suction motor is set by inverter so that the customer can always achieve the best balance between compacting effectiveness and low energy consumption. Technical description Legend 1 Modular unit (48 spindles) 2 Suction nozzles with perforated belts 3 Dedicated suction duct for constant air depression 4 Suction box with inverter & autocleaning filter Yarn Quality Results The results obtained with the latest Uster Tester technologies with Marzoli partners testify outstanding quality results: a reduction of yarn hairiness of 30% an increase of yarn strength for cotton yarn up to 30% an excellent reduction of thin and thick points in the yarn a substantial improvement of yarn evenness Alternatively, the great improvements on yarn structure, achievable with Marzoli Mac3000, allow to reduce the twist and increase the speed of the spinning frame for production levels up to 30% higher than standard yarns production.

TECHNOLOGY FOR COMPACT YARN EASY & FAST CONTROL OF EVERY STAGE OF THE SPINNING PROCESS IMPROVED SPEED OF RESPONSE IN PRODUCTION OPERATIONS EASY MANAGEMENT OF PRODUCTION RECIPES SUPERIOR, EASIER

allows the user to easily monitor and manage from his/her computer each & every machine of the spinning mill.

speed of response in production operations.

and, thus, reduce all the related inefficiencies, costs and losses of productivity.

(IoT, data warehouse, big data, cloud computing, machine learning, M2M, M2H) based on an important partnership with Microsoft, it is possible to scan the machine operating conditions, to monitor

5 TECHNOLOGY FOR COMPACT YARN EASY & FAST CONTROL OF EVERY STAGE OF THE SPINNING PROCESS IMPROVED SPEED OF RESPONSE IN PRODUCTION OPERATIONS EASY MANAGEMENT OF PRODUCTION RECIPES SUPERIOR, EASIER AND FASTER MAINTENANCE Marzoli Mac3000 / Software Platforms End2end production management platform: the YarNet The YarNet is Marzoli s highly innovative production management software which allows the user to easily monitor and manage from his/her computer each & every machine of the spinning mill. Thanks to the simple and logical structure of YarNet, with no complicated and useless functions, the customer can have a clear overview of the entire spinning plant and reach a highly improved speed of response in production operations. Furthermore, when the customer must insert a new production recipe, he can do that while sitting in his office instead of standing in front of the idle machine: this highly reduces the chances of mistakes and machine downtimes. The Remote Maintenance The Remote Maintenance is Marzoli s unique service that draws on diagnostic technology installed inside the machine to identify technical malfunctions at an early stage and, thus, reduce all the related inefficiencies, costs and losses of productivity. Through the adoption of a specific hardware, sensors installed in critical parts of the machines, predictive algorithms developed in the research phase and the latest paradigms and technologies (IoT, data warehouse, big data, cloud computing, machine learning, M2M, M2H) based on an important partnership with Microsoft, it is possible to scan the machine operating conditions, to monitor critical parameters and send, electronically, the relevant information to a dedicated team inside Marzoli. This team monitors in real time all Marzoli machines installed at the client s plant, sends reports on their status on a weekly basis and, if there is any parameter out of control, it contacts the customer and provides live assistance. MARZOLI REMOTE MAINTENANCE Microsoft IoT Platform Benefits of the Remote Maintenance Higher productivity No machines unplanned downtimes Prevention from major machine failures Longer plant lifespan Higher efficiency Complete reliability Trouble free spinning experience Better maintenance planning MARZOLI CUSTOMER OPENING SECTION COMBING SECTION SPINNING SECTION

6 MARZOLI MACHINES TEXTILE SRL Italy MTMM India MIX COMUNICAZIONE - MI MARZOLI INTERNATIONAL, INC. USA Legend Marzoli premises Sales & service network Marzoli Machines Textile srl Via Sant Alberto, Palazzolo sull Oglio (BS) Italy Tel Fax sales@marzoli.it Marzoli International, Inc. 100 Corporate Dr., Suite M Spartanburg, SC U.S.A. Tel Fax sales@marzoli.com 666COMP0915E 11/15 Sales affiliates MTMM Shed No 6, Bangalore Main Road SIDCO Industrial Estate Hosur Taluk Krishnagiri District, , Tamil Nadu India Tel A Camozzi Group Company

Fancy Yarn Technology for superior flexibility

Fancy Yarn Technology for superior flexibility MARZOLI Fancy Yarn / Market Potential & the Slub Effects HIGH MARKET POTENTIAL HIGHER CONTRIBUTION MARGINS FOR SPINNERS RISING DEMAND FOR FANCY YARNS STATE