Connector Tooling Mini Guide.

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1 Connector Tooling Mini Guide

INDENT CRIMPING TOOLS The Mil-C-22520 (Type 1) Indent Crimp Tools are designed to crimp Mil-C-39029, Mil-C-39012 and a range of proprietary contacts.

MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N M22520/1-01 AF8 615708 M22520/2-01 AFM8 615717 M22520/2-19 K330-2 616037

M225207-03 86-2 616328 M22520/1-04 TH163 615711 M22520/2-04 K151 615720 M22520/2-22 K212 615448 M22520/7-04 86-3 616329 M22520/1-05 UH2-5 615712 M22520/2-05 K3 615721 M22520/2-23 K267-1 616191

M22520/7-07 86-6 616332 M22520/1-08 TH199S 615715 M22520/2-08 K13-1 615724 M22520/2-26 K262-1 616412 M225207-08 86-7 616333 M22520/1-09 TP360 615821 M22520/2-09 K42 615725 M22520/2-27 K269-1 616413

2 INDENT CRIMPING TOOLS The Mil-C (Type 1) Indent Crimp Tools are designed to crimp Mil-C-39029, Mil-C and a range of proprietary contacts. These tools are capable of crimping from 12 AWG to 32 AWG, from #12 to #22D contacts, along with the most popular coax centre conductors. MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N M22520/1-01 AF M22520/2-01 AFM M22520/2-19 K M22520/7-01 MH M22520/1-02 TH1A M22520/2-02 K1S M22520/2-20 K M22520/ S M22520/1-03 TH M22520/2-03 K60S M22520/2-21 K M M22520/1-04 TH M22520/2-04 K M22520/2-22 K M22520/ M22520/1-05 UH M22520/2-05 K M22520/2-23 K M22520/ M22520/1-06 TP M22520/2-06 K M22520/2-24 K75S M22520/ M22520/1-07 TP M22520/2-07 K M22520/2-25 K M22520/ M22520/1-08 TH199S M22520/2-08 K M22520/2-26 K M M22520/1-09 TP M22520/2-09 K M22520/2-27 K M S M22520/1-10 TP M22520/2-10 K M22520/2-28 K M S M22520/1-11 TP M22520/2-11 K M22520/2-29 K M22520/ M22520/1-12 TH M22520/2-12 K M22520/2-30 K M22520/ M22520/1-13 TH M22520/2-13 K M22520/2-31 K M22520/ M22520/1-14 TH M22520/2-14 K M22520/2-32 K M22520/3-3 G M22520/1-15 TP M22520/2-15 K M22520/2-33 K74S M22520/1-16 TP M22520/2-16 K M22520/2-34 K M22520/1-17 TP M22520/2-17 K M22520/2-35 K M22520/3-1 G M22520/2-18 K M22520/2-36 K OPEN FRAME CRIMPING TOOLS The Mil-C (Type 2) Crimp Tools feature a system of interchangeable dies which eliminate the need for separate fixed die crimp tools for each and every application. Dies are available for various crimps types including: Mil-C-39012, Mil-C-39029, Mil-T-7928, MS25036, MS20659 and Mil-S MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N M22520/5-01 HX M22520/5-13 Y206P M22520/5-35 Y M22520/5-57 Y209P M22520/5-02 Y200P M22520/5-15 Y207P M22520/5-37 Y M22520/5-59 Y208P M22520/5-03 Y M22520/5-17 Y M22520/5-39 Y M22520/5-61 Y M22520/5-04 Y M22520/5-19 Y M22520/5-41 Y M22520/5-63 Y314P M22520/5-05 Y M22520/5-21 Y M22520/5-43 Y M22520/5-100 Y M22520/5-06 Y M22520/5-23 Y M22520/5-45 Y M22520/5-101 Y M22520/5-07 Y M22520/5-25 Y110P M22520/5-47 Y M22520/5-102 Y M22520/5-08 Y M22520/5-27 Y M22520/5-49 Y M22520/5-103 Y M22520/5-09 Y204P M22520/5-29 Y109P M22520/5-51 Y M22520/5-104 Y M22520/5-10 Y M22520/5-31 Y M22520/5-53 Y M22520/5-11 Y205P M22520/5-33 Y M22520/5-55 Y

PNEUMATIC AND BATTERY OPERATED CRIMPING TOOLS For high volume applications where there is a potential for operator fatigue, we offer a

Only requiring an air line these are easy to operate and utilise the same positioners, turret heads and die sets as our hand tools.

The QA Automatic Positioner Series allows the user to crimp the contact without the need for a finger press or foot pedal.

than the standard tool. This makes it beneficial when working on wiring form boards.

pneumatic tool without the need for an air-line.

AFE8B M22520/2-01 WA22 621100 N/A M22520/7-01 WA22P 621101 N/A M22520/5-01 HX23 621200 HXE4B PNEUMATIC LARGE GAUGE CRIMPING TOOLS The

Using interchangeable dies and locators, the tool crimps sizes 8 to 4/0 AWG.

LOCATOR 6 WA23-10 AMT23010L M22520/23-02 DIE ASSY. 8 WA23-2 AMT23002DA M22520/23-11 LOCATOR 4 WA23-11 AMT23011L M22520/23-03 DIE ASSY.

3 PNEUMATIC AND BATTERY OPERATED CRIMPING TOOLS For high volume applications where there is a potential for operator fatigue, we offer a range of pneumatic tools to increase productivity. Only requiring an air line these are easy to operate and utilise the same positioners, turret heads and die sets as our hand tools. Also available are speciality pneumatic tools to support first and second end terminations to help ease the manufacturing process. The QA Automatic Positioner Series allows the user to crimp the contact without the need for a finger press or foot pedal. The LC-X1 variant features a reduced air cylinder profile, allowing it to fit easily into the operator s hand, and has a lower weight than the standard tool. This makes it beneficial when working on wiring form boards. Alternatively if portability is required we have a range of battery operated tools, designed to perform the same function as the pneumatic tool without the need for an air-line. Mil-Spec Hand Tool DMC Pneumatic Astro Pneumatic DMC Battery Part Number Equivalent Equivalent Equivalent M22520/1-01 WA27F APC708 AFE8B M22520/2-01 WA N/A M22520/7-01 WA22P N/A M22520/5-01 HX HXE4B PNEUMATIC LARGE GAUGE CRIMPING TOOLS The Mil-DTL-22520/23 Crimp Tool is designed to provide an indent crimp in the larger gauge contacts. Using interchangeable dies and locators, the tool crimps sizes 8 to 4/0 AWG. MIL SPEC No DESCRIPTION DMC P/N ASTRO P/N MIL SPEC No DESCRIPTION DMC P/N ASTRO P/N M22520/23-01 CRIMP TOOL WA23 AMT23B M22520/23-10 LOCATOR 6 WA23-10 AMT23010L M22520/23-02 DIE ASSY. 8 WA23-2 AMT23002DA M22520/23-11 LOCATOR 4 WA23-11 AMT23011L M22520/23-03 DIE ASSY. 6 WA23-3 AMT23003DA M22520/23-12 LOCATOR 4, 4N, 4G WA23-12 AMT23012L M22520/23-04 DIE ASSY. 4 WA23-4 AMT23004DA M22520/23-13 LOCATOR 1/0 WA23-13 AMT23013L M22520/23-05 DIE ASSY. 1/0 WA23-5 AMT23005DA M22520/23-14 LOCATOR 1/0, 1/0N WA23-14 AMT23014L M22520/23-06 DIE ASSY. 2/0 WA23-6 AMT23006DA M22520/23-15 LOCATOR 2/0, 2/0N WA23-15 AMT23015L M22520/23-07 DIE ASSY. 4/0 WA23-7 AMT23007DA M22520/23-16 LOCATOR 4/0, 4/0N WA23-16 AMT23016L M22520/23-09 LOCATOR 8 WA23-9 AMT23009L

CONTACT INSTALLATION AND REMOVAL TOOLING Installation and removal tools are specifically designed to enable the reliable and easy insertion and extraction of contacts into circular and rectangular

4 CONTACT INSTALLATION AND REMOVAL TOOLING Installation and removal tools are specifically designed to enable the reliable and easy insertion and extraction of contacts into circular and rectangular connectors. They are available in metal, plastic and metal-tipped plastic variants depending on the contact and connector range. The part numbers listed below only cover the tools in the Mil-I specification; Note many more tools and types are available, for further information please contact our sales department. Military P/ N DMC P/N ASTRO P/N Military P/N DMC P/N ASTRO P/N Military P/N DMC P/N M81969/1-01 M81969/1-01 M81969/1-01 M81969/15-03 DRK250-0 ATML 1503 M81969/29-04 M81969/14-08 M81969/1-02 M81969/1-02 M81969/1-02 M81969/ M81969/16-01 M81969/30A-01 DRK130-22A M81969/1-03 M81969/1-03 M81969/1-03 M81969/ M81969/16-02 M81969/30A-02 DRK130-20A M81969/1-04 M81969/1-04 M81969/1-04 M81969/ M81969/16-03 M81969/30A-03 DRK130-16A M81969/2-01 DAK126-23A ATML 0201 M81969/ M81969/16-04 M81969/30A-04 DRK130-12A M81969/2-02 DAK126-20A ATML 0202 M81969/17-01 DAK55-16A ATML 1701 M81969/30A-05 DRK M81969/2-03 DAK126-16A ATML 0203 M81969/17-02 DAK55-12A ATML 1702 M81969/30A-06 DRK M81969/2-04 DAK126-12A ATML 0204 M81969/17-03 DAK20B ATML 1703 M81969/30A-07 DRK M81969/3-01 DRK129-23A ATML 0301 M81969/17-04 DAK16B ATML 1704 M81969/30B-01 DRK501B M81969/3-02 DRK129-20A ATML 0302 M81969/17-05 DAK12B ATML 1705 M81969/30B-02 DRK502B M81969/3-03 DRK129-16A ATML 0303 M81969/17-06 DAK55-8B ATML 1706 M81969/30B-03 DRK503B M81969/3-04 DRK129-12A ATML 0304 M81969/17-07 DAK55-4B ATML 1707 M81969/30B-04 DRK504B M81969/3-05 DRK125-23A ATML 0305 M81969/17-08 DAK55-0B ATML 1708 M81969/30B-05 DRK505B M81969/3-06 DRK125-20A ATML 0306 M81969/17-09 DAK83S-20 ATML 1709 M81969/30B-06 DRK506B M81969/3-07 DRK125-16A ATML 0307 M81969/18-01 DAK123A ATML 1801 M81969/30B-07 DRK507B M81969/3-08 DRK125-12A ATML 0308 M81969/18-02 DAK123-22A ATML 1802 M81969/30B-08 DRK508B M81969/7-01 DAK52 N/A M81969/19-01 DRK16B ATML 1901 M81969/30B-09 DRK509 M81969/8-01 DAK95-22B ATML 0801B M81969/19-02 DRK12B ATML 1902 M81969/30B-10 DRK510 M81969/8-02 DRK95-22B ATML 0802B M81969/19-03 DRK56-8B ATML 1903 M81969/30B-11 DRK511 M81969/8-03 DAK95-22B ATML 0803B M81969/19-04 DRK56-4B ATML 1904 M81969/30B-12 DRK512B M81969/8-04 DRK95-22B ATML 0804B M81969/19-05 DRK56-0B ATML 1905 M81969/30B-13 DRK513B M81969/8-05 DAK95-20B ATML 0805B M81969/19-06 DRK20B N/A M81969/30B-19 DRK519B M81969/8-06 DRK95-20B ATML 0806B M81969/19-07 DRK20A ATML 1907 M81969/30B-20 DRK520B M81969/8-07 DAK95-16B ATML 0807B M81969/19-08 DRK16A ATML 1908 M81969/30B-21 DRK521B M81969/8-08 DRK95-16B ATML 0808B M81969/19-09 DRK12A ATML 1909 M81969/30B-22 DRK522B M81969/8-09 DAK95-12B ATML 0809B M81969/19-10 DHK20A ATML 1910 M81969/30B-23 DRK523B M81969/8-10 DRK95-12B ATML 0810B M81969/19-11 DHK16A ATML 1911 M81969/30B-24 DRK524B M81969/8-205B DAK83-20B ATML 08205B M81969/20-01 DRK124A ATML 2001 M81969/30B-25 DRK525B M81969/8-206B DRK83-20B ATML 08206B M81969/20-02 DRK124-22A ATML 2002 M81969/30B-26 DRK526B M81969/8-207 DAK83-16B ATML 08207B M81969/21-01 DHK368 ATML 2101 M81969/30B-27 DRK527B M81969/8-208 DRK83-16B ATML 08208B M81969/22-01 DRK222 N/A M81969/30B-28 DRK528B M81969/8-209 DAK83-12B ATML 08209B M81969/23-01 DAK1-16P-S N/A M81969/30B-29 DRK529B M81969/8-210 DRK83-12B ATML 08210B M81969/23-02 DAK1-16S-S N/A M81969/30B-30 DRK530B M81969/12-01 DRK248A ATML 1201 M81969/27-01 DRK178-1A ATML 2701 M81969/30B-31 DRK531B M81969/12-02 DRK246A ATML 1202 M81969/27-02 DRK178-2A ATML 2702 M81969/30B-32 DRK532B M81969/13-01 N/A ATML 1301 M81969/27-03 DRK178-3A ATML 2703 M81969/30B-33 DRK533B M81969/14-01 M81969/14-01 M81969/14-01 M81969/27-04 DRK178-4A ATML 2704 M81969/30B-34 DRK534B M81969/14-02 M81969/14-02 M81969/14-02 M81969/27-05 DRK178-5A ATML 2705 M81969/30B-35 DK535B M81969/14-03 M81969/14-03 M81969/14-03 M81969/27-06 DRK178-6A ATML 2706 M81969/30B-36 DRK536B M81969/14-04 M81969/14-04 M81969/14-04 M81969/28-01 DRK310 ATML 2801 M81969/33-01 DAK55-225A M81969/14-05 M81969/14-05 M81969/14-05 M81969/28-02 DRK337 ATML 2802 M81969/33-02 DAK55-22JA M81969/14-10 M81969/14-10 M81969/14-10 M81969/28-03 N/A ATML 2803 M81969/34-01 DRK56-22A M81969/14-11 M81969/14-11 M81969/14-11 M81969/29-01 CIET16-9 M81969/29-01 M81969/39-01 M81969/39-01 M81969/15-01 DRK250-8 ATML 1501 M81969/29-02 M81969/14-06 M81969/29-02 M81969/15-02 DRK250-4 ATML 1502 M81969/29-03 M81969/14-07 M81969/29-03

BACKSHELL ADAPTOR TOOLING We offer a large range of products for fixing and holding circular connectors during the correct installation and removal of accessories (backshells, strain relief or

ADAPTOR TOOL SETS COLOUR CONNECTOR IDENTIFICATION PLUG RECEPTACLE REFERENCE AS50151 Series MS3100, MS3400 & MS3450 CM-S-5015 CM-S-5015R CHROME MIL-DTL-22992 CLASS C, J, CM-S-229 N/A BROWN

CM-S-389L CM-S-389LR BLUE These include: Holding Adaptors Strap Wrenches Jam Nut Sockets Circular Ring Pliers Torque Wrenches MIL-DTL-38999 SERIES II CM-S-389S CM-S-264R GREY/ORANGE MIL-DTL-38999

MIL-DTL-83723 SERIES ICM-S-264 CM-S-264R ORANGE MIL-DTL-83723 SERIES II CM-S-5015 CM-S-5015R CHROME MIL-DTL-83723 SERIES III CM-S-837 CM-S-837RB GREEN PATTERN 602 PAN 6432-4, EL2112 CM-S-602

WIRING SYSTEM MAINTENANCE KITS DMC Wiring System Maintenance Kits are used extensively to repair wiring systems onboard military and commercial aircraft.

for the repair and replacement of contacts, terminals and shield terminations.

All kits are packaged in hand transportable cases or workshop cabinets, with individual foam cut outs to visually indicate any missing tools - thus minimising the FOD risk.

5 BACKSHELL ADAPTOR TOOLING We offer a large range of products for fixing and holding circular connectors during the correct installation and removal of accessories (backshells, strain relief or EMI/RFI shielding). ADAPTOR TOOL SETS COLOUR CONNECTOR IDENTIFICATION PLUG RECEPTACLE REFERENCE AS50151 Series MS3100, MS3400 & MS3450 CM-S-5015 CM-S-5015R CHROME MIL-DTL CLASS C, J, CM-S-229 N/A BROWN MIL-DTL CLASS CM-S-229L N/A BLACK MIL-DTL SERIES 1 & 2 CM-S-264 CM-S-264R ORANGE MIL-DTL CM-S-837 CM-S-837RB* GREEN MIL-DTL CM-S-288 CM-S-288R WHITE MIL-DTL SERIES I CM-S-389L CM-S-389LR BLUE These include: Holding Adaptors Strap Wrenches Jam Nut Sockets Circular Ring Pliers Torque Wrenches MIL-DTL SERIES II CM-S-389S CM-S-264R GREY/ORANGE MIL-DTL SERIES III CM-S-389T CM-S-389TR LAVENDER MIL-DTL SERIES IV CM-S-389B CM-S-389BR BEIGE MIL-C SERIES 1 & 3 CM-S-815L CM-S-815R YELLOW MIL-C SERIES 2 & 4 CM-S-815S CM-S-815R RED MIL-DTL SERIES ICM-S-264 CM-S-264R ORANGE MIL-DTL SERIES II CM-S-5015 CM-S-5015R CHROME MIL-DTL SERIES III CM-S-837 CM-S-837RB GREEN PATTERN 602 PAN , EL2112 CM-S-602 CM-S-264R PURPLE PATTERN 615 PAN CM-S-SJT CM-S-264R GOLD *BAYONET COUPLINGS ONLY - THREADED RECEPTACLE SETS ARE NOT AVAILABLE. N/A - Not available at this time. Please consult factory. WIRING SYSTEM MAINTENANCE KITS DMC Wiring System Maintenance Kits are used extensively to repair wiring systems onboard military and commercial aircraft. Kits are customised for individual aircraft to provide everything required for wire preparation, contact termination and insertion/removal and are supplied with comprehensive operational instructions for the repair and replacement of contacts, terminals and shield terminations. Wiring system maintenance kits have been produced for all popular aircraft models and types and are also available for avionic equipment, land vehicles and shipboard applications. All kits are packaged in hand transportable cases or workshop cabinets, with individual foam cut outs to visually indicate any missing tools - thus minimising the FOD risk. For applications not listed below or for customised kits, please contact our sales department. Kit Part Number Application/Description Kit Part Number Application/Description DMC519 AIRBUS A320/330/340 DMC899 ATR42/72 DMC902 AUGUSTA A109/129 DMC684-* BAE 146 DMC1130 BEECH 1900D DMC441 BELL 206/206L DMC769 BOEING 737 DMC1264 BOEING /700/800 DMC921 BOEING 747 DMC502 BOEING 757 DMC567 BOEING 757/767 DMC977 BOEING 777 DMC1591 CANADAIR CRJ700/900 DMC584 CANADAIR RJ DMC260 CESSNA CITATION V DMC1384 DEHAVILLAND DASH 8-Q400 DMC1521 EMBRAER ERJ-170/190 DMC1280 EUROCOPTER EC-135 DMC1253 GULFSTREAM V DMC1293 LEARJET 45 DMC1182 MD-900 & MD-902 EXPLORER DMC1576 SIKORSKY S-92 * Consult Factory

AS5768/1 WIRE STRIPPER TOOLS AND BLADES Astro Tool Corporation has developed a complete range of AS5768/1 wire stripper tools and blades.

slot to properly locate the wire. Tool handles are colour coded to identify wire sizes, Red 10-14 AWG and Black 16-30 AWG.

Astro Tool SAE Tool P/N Astro blade SAE Blade P/N Wire Size Wire Type P/N AS5768/1- P/N AS5768/1- Cavities AWSTFB NA NA NA Black Handle, tool Frame without Blades (16-30) AWSTFR NA NA NA Red Handle,

16-22 AWST104 T4 AWS104 B4 AS22759/7,/8 16-22 AS22758/9-/12,/16,/17,/20-/23,/28-/35,/41-/46, AWST105 T5 AWS105 B5 AS81044/11-/13, AS85465/9-/12, 10-14 MIL-DTL-81381/3,/4 AWST106 T6 AWS106 B6

AS22759/11,/12,/16,/17, MIL-DTL-81381/11-/14,/22 16-26 AWST109 T9 AWS109 B9 AS22759/16,/17,/32-/35,/41-/46 16-26 AWST110 T10 AWS110 B10 AS22758/18,/19, MIL-DTL-81381/1,/2,/5-/10,/21 16-26 AWST111 T11

6 AS5768/1 WIRE STRIPPER TOOLS AND BLADES Astro Tool Corporation has developed a complete range of AS5768/1 wire stripper tools and blades. These provide a consistent, easy wire stripping action by utilising a unique Drop-Target blade, designed to improve stripping accuracy via the use of a high contrast target circle around each cutting slot to properly locate the wire. Tool handles are colour coded to identify wire sizes, Red AWG and Black AWG. For further advice on selecting the correct blade(s) for your application, please contact our sales department. Astro Tool SAE Tool P/N Astro blade SAE Blade P/N Wire Size Wire Type P/N AS5768/1- P/N AS5768/1- Cavities AWSTFB NA NA NA Black Handle, tool Frame without Blades (16-30) AWSTFR NA NA NA Red Handle, Tool Frame without Blades (10-14) AWSTOP NA NA NA Adjustable Wire Stop NA AWST101 T1 AWS101 B1 AS50861/1,/2,/4-/ AWST102 T2 AWS102 B2 AS50861/1,/2,/4-/ AWST103 T3 AWS103 B3 AS22759/5,/ AWST104 T4 AWS104 B4 AS22759/7,/ AS22758/9-/12,/16,/17,/20-/23,/28-/35,/41-/46, AWST105 T5 AWS105 B5 AS81044/11-/13, AS85465/9-/12, MIL-DTL-81381/3,/4 AWST106 T6 AWS106 B6 AS22759/9-/12,/20-/23,/28-/ AS22759/9-12,20-/23/28-/31,/34,/35,/41- AWST107 T7 AWS107 B7 /43,AS81044/7,--/14,/21,/22, MIL-DTL-81381/3, /4,/7-/14,/21,/22 AWST108 T8 AWS108 B8 AS22759/11,/12,/16,/17, MIL-DTL-81381/11-/14,/ AWST109 T9 AWS109 B9 AS22759/16,/17,/32-/35,/41-/ AWST110 T10 AWS110 B10 AS22758/18,/19, MIL-DTL-81381/1,/2,/5-/10,/ AWST111 T11 AWS111 B11 AS22759/18,/19, MIL-DTL-81381/11-/14,/ AWST112 T12 AWS112 B12 AS22759/80-/82,/91,/ AWST113 T13 AWS113 B13 AS22759/80-/82,/91,/ AWST114 T14 AWS114 B14 AS22759/83-/ AWST115 T15 AWS115 B15 AS22758/83-/ AWST116 T16 AWS116 B16 AS81044/5-/ AWST117 T17 AWS117 B17 AS1044/5-/ AWST118 T18 AWS118 B18 AS81044/8-/ AWST119 T19 AWS119 B19 AS81044/8-/ AWST120 T20 AWS120 B20 AS81044/11-/13, AS85485/9-/ AWST121 T21 AWS121 B21 MIL-DTL-81381/1,/2,/5-/10,/17-/ AWST122 T22 AWS122 B22 MIL-DTL-81381/17-/ AWST123 T23 AWS123 B23 AS85485/5-/ AWST124 T24 AWS124 B24 AS85485/5-/ DUAL CAVITY CRIMP TOOLS for Terminals, Splices and Endcaps Astro s AMT4001 (M220/40-01) crimp tool is a fast, manually operated tool for crimping AS7928 (MIL-T-7928) Ring Terminals and Splices for wire sizes 26 through 14 (terminal and splice color codes, Small Yellow, Red, and Blue). The AMT4001 provides a ratchet-controlled crimp to ensure full crimp force/closure is applied, meaning that the handles will not open until the crimp is completed. The tool is designed to crimp a range of MS25036 and MS17143 terminals. For full terminal information, please contact our Sales Department. Astro AMT 4001 Comparable for: Application Wire Range Handle Colours Amp/Tyco* Pre-Insulated Terminls, Splices & Endcaps Red & Blue P/N * Part numbers and related information are property of the Tyco Corporation

SAFE-T-CABLE - THE COMPLETE FASTENER RETENTION SYSTEM SAFE-T-CABLE TOOL CABLE NOSE PART NUMBER DIAMETER LENGTH SCTR203.022 3 Inches SCTR207.022 7 Inches SCTR323.032 3 Inches SCTR327.

The user-friendly system uses a tool to securely crimp a ferrule to a pre-formed cable guaranteeing a safe and reliable installation every time.

COMPONENTS MATERIAL - CABLE DIAMETER LENGTH C = Kit (Cable & 08 = INCONEL 625 1 =.022 /.026 9 = 9" Ferrule) 09 = INCONEL 600 2 =.032 /.038 12 = 12" A = Assemblies 10 = 321 CRES 3 =.040 /.

072 18 = 18" F = Ferrules Only 21 = 21" 24 = 24" Other innovative Safe-T-Cable options include: Self-Looping Safe-T-Cable - to simplify installation around large or awkward structures and surfaces.

7 SAFE-T-CABLE - THE COMPLETE FASTENER RETENTION SYSTEM SAFE-T-CABLE TOOL CABLE NOSE PART NUMBER DIAMETER LENGTH SCTR Inches SCTR Inches SCTR Inches SCTR Inches SCTR Inches SCTR Inches Add L at the end of the part number for Low Profile Nose Assembly SAFE-T-CABLE PART NUMBER SYSTEM (Example - C10-218) C Safe-T-Cable improves on conventional wire locking methods by being more consistent in its construction and application. The user-friendly system uses a tool to securely crimp a ferrule to a pre-formed cable guaranteeing a safe and reliable installation every time. Operation and inspection is quick and virtually eliminates any need for rework therefore saving both installation time and cost. COMPONENTS MATERIAL - CABLE DIAMETER LENGTH C = Kit (Cable & 08 = INCONEL =.022 / = 9" Ferrule) 09 = INCONEL =.032 / = 12" A = Assemblies 10 = 321 CRES 3 =.040 / = 15" (Cable Only) 4 =.062 / = 18" F = Ferrules Only 21 = 21" 24 = 24" Other innovative Safe-T-Cable options include: Self-Looping Safe-T-Cable - to simplify installation around large or awkward structures and surfaces. Branded Safe-T-Cable where customer s initials or logos can be embossed onto the end ferrule. For further information on any Safe-T-Cable products, please contact our sales department. RETENTION TEST TOOLS An important quality assurance test is contact retention, i.e. the proper seating of contacts in the connector. This test can now be performed simply and in a matter of seconds with the DMC retention testing tools. These tools apply a pre-set force to either pins or sockets to ensure they are retained correctly in the connector. The tester pin and socket tips are available in aluminium and plastic. All tips are replaceable. Contact Size Colour Code Socket Tester (M)* PIN Socket 12 Yellow PÏ 16 Blue P 20 Red P 22, 22M, 22D Brown P 23 Black P *(M) All Metal Tips **(P) All, or Part Plastic Tips Retention Test Tools will service the following connector series MIL-C-5015 MIL-C MIL-C MIL-C MIL-C MIL-C MIL-C MIL-C MIL-C MIL-C Proprietary and other military connector series may be serviced by DMC Retention Testers. Please consult Glenair for verification. TOOL PIN RANGE LBS. HT THRU 3.0 HT THRU 5.5 HT THRU 8.0 HT THRU 18.0 HT THRU 25.0 HT THRU 40.0 Notice: The above part numbers apply to retention tools only (less tips). All tips must be purchased under separate part number.

CRIMP TOOL REPAIR AND RE-CERTIFICATION Glenair UK Ltd is the sole authorised UK distributor for all Daniels Manufacturing Corporation (DMC) connector tooling and operates the only authorised DMC

We offer a complete repair and re-certification service for their entire range including: Hand Tools Pneumatic Tools DMC Wiring System Support Kits Our trained engineers can strip down and rebuild

8 CRIMP TOOL REPAIR AND RE-CERTIFICATION Glenair UK Ltd is the sole authorised UK distributor for all Daniels Manufacturing Corporation (DMC) connector tooling and operates the only authorised DMC Repair Facility in the United Kingdom. We offer a complete repair and re-certification service for their entire range including: Hand Tools Pneumatic Tools DMC Wiring System Support Kits Our trained engineers can strip down and rebuild any DMC tools, returning them to the manufacturers original specification and performance, replacing any damaged or worn parts as required. Our recertification process ensures that the tools operate within the same manufacturer's tolerances and gauging limits as when the original left the DMC factory. We hold a large inventory of spare parts and offer a quick turn around on all tool repairs and re-certifications and in the unlikely event that a tool is found to be beyond economic repair, we can provide a replacement tool from our extensive stock. We are also able to support and repair tools from the other manufacturers in our range. OTHER SERVICES Extensive tooling inventory with next day delivery Tensile testing service Contact and connector analysis Full technical support Sales Engineer visits to your site New tooling design and development Customised tool kit design CONTACT For sales, technical support or general enquiries contact our Sales Department at: Glenair UK Ltd 40 Lower Oakham Way Oakham Business Park Mansfield Nottinghamshire NG18 5BY Tel: (01623) Fax: (01623) tooling.sales@glenair.co.uk For re-certification and repair, please return parts to our Repair Department along with a purchase order to cover to: Glenair UK Ltd Crimp Tool Repair Department Units 1 & 2 Kings Mill Way Hermitage Lane Industrial Estate Mansfield Nottinghamshire NG18 5ER

Part Number. Military Part Number

Part Number. Military Part Number Tools Contact Tools Crimp Tools and Positioners Miniature Adjustable Crimp Tools A These crimp tools perform precision eight indent crimps for gas tight wire terminations and excellent tensile strength.