Robot Soldering. WTBR1000 Soldering Robot

Transcription

1 Robot Soldering 1

2 Introduction - Robotics market growing Main Driver Cost Saving Quality Automakers dictating to suppliers No hand-soldered components 2

3 Introduction Specific Markets Medical Automotive Aerospace Electronics 3

4 Introduction Typically where? Production Facility Eliminate Manual Steps 4

5 Introduction Typical Applications Wires Connectors Special Components 5

6 Introduction Advantages: Quality Health and Safety Cost Speed 6

7 Introduction Advantages - Quality - Control of Process Parameters Position and Orientation Solder Time, Temperature, Solder Feed Speed and Volume Soldering Iron Force - Repeatability - Data Collection/Documentation - Reduced Contamination - Consistency Reduced Intermittent Failure from: - Fatigue, - Eye strain, - Lack of concentration Hand Soldering Challenges Barrel fill Bridges Heating time (sensitive components) Missed components, ESD failure 7

8 Introduction Advantages - Occupational Health and Safety Mitigate risks of: Fumes Burns Muscle fatigue Eye Strain 8

9 Introduction Advantages - Cost Effective - Labour Cost - Training, Experience and Retraining of Soldering Experts - Reduced Rework - Extended tip life 9

10 Introduction Advantages - Productivity - Continuous Production (Iron-in-Hand) - Known Costs, Known Production = Calculated Yield - Design out Bottlenecks 10

11 Introduction Robotic Soldering Process - Move to Working Position - Pre-tin Tip - Apply Heat to Joint (Pre-heat) - Continue to Heat and Add Solder - Remove Solder Supply, Continue to Heat (Post-heat) - Remove Heat Source 11

12 Weller s Soldering Solution 12

13 Introduction Market Positioning Bespoke Machine Niche Budget Competitor Product 13

14 Product Overview Description Specifications Features and Benefits 14

15 Product Overview - Head and Controller Fume Extraction Solder Head Controller Robot Soldering Iron - high power - fixed solder tip - linear 3 position actuators - adjustable pressure Solder Wire Feeder - compact construction - high precision - feed control - Independent position actuators Solder Tip Cleaner 15

16 Product Overview Tips and Iron 120W Soldering Iron HER

17 Product Overview Tips to come 17

18 Product Overview Options LED Light Camera Fume Extraction Application Fixture Optional 18

19 Product Overview Specifications Working Area: 390mmx205mmx100mm or 2x195mmx205mmx100mm Dimensions (L/W/H): 1100mm/900mm/950mm Weight: 205 kg Power: VAC / 50-60Hz V / 50-60Hz max. 500 W Speed (axis): Max. 200mm/s Accuracy: 20µm Wire diameter: 0,5 1,8 mm Wire feeder speed: 2-32 mm/s 19

20 Features and Benefits 200 x 220mm Working area per drawer Large Drawer Area 450 x 300mm per drawer or 450x 600mm in total 20

21 Features and Benefits WTBR 1000 Wire Feeder + closed loop speed control + stoppage detection + dynamic feeding speed + short distance feeder to solder joint => smallest tolerances for wiring 21

22 Features and Benefits WTBR 1000 Retract Solder Feeder to get enough space for cleaning the tip Metal brushes used for tip cleaning 22

23 Features and Benefits Program Window Positioning software WinControl Unlimited quantity of positions joy-stick and TeachPendant Digital IOs 23

24 Features and Benefits Function keys for often used operations back to main window function keys Intuitive program structure Edit tool Teaching move start single step designation of program comment co-ordinates function parameter (depends on function) 24

25 Features and Benefits Unique Features: 2 drawer system Continuous production Large drawers for versatility Easy programmable Robust and sturdy construction Wire feeder close by the iron Fume extraction included Safety cover and CE conformant Data capturing for process control and MRP 25

26 We're here to help! Gerald Gardener Senior Technical Application Specialist Weller Tools GmbH Carl-Benz-Str Besigheim Phone: Mobile: +49 (0) Gerald.Gardener@weller-tools.com 26