Precision Tools, Devices & Instruments For Telecom, Computer and Electronic Industries. OK Industries. Connecting Technologies.

Transcription

1 Precision Tools, Devices & Instruments For Telecom, Computer and Electronic Industries OK Industries. Connecting Technologies. Catalog #104

2 INDEX PAGE 4 WIRE WRAPPING OVERVIEW PAGE 16 COPPER WIRE CUT & STRIP TOOLS PAGE 5-6 PTX SERIES WRAP/UNWRAP TOOLS PAGE 17 WIRE PAGE 7 DFB DUAL FUNCTION WRAP/UNWRAP BIT & SLEEVE SETS PAGE 8-9 MANUAL WIRE WRAP/ UNWRAP TOOLS PAGE PUNCHDOWN TOOLS PAGE 20 DESOLDER PUMPS PAGES BIT & SLEEVE CHART SPECIALIZED BITS & SLEEVES PAGE 21 FUME ABSORBERS PAGE HAND WRAPPING & UNWRAPPING TOOLS SOCKET WRAP ID TAGS PAGE 22 INSERTION EXTRACTION TOOLS DESIGN TECHNOLOGY PRECISION QUALITY Copyright 2004 Jonard Industries Corp Marbledale Road Tuckahoe, N. Y

3 E NHANCING NETWORK RELIABILITY WITH OK INDUSTRIES Founded in 1946, OK Industries is a major force in the telecommunications and electronics industries and is a division of Jonard Industries Corp. We are a global manufacturer of hand tools for the interconnection of communications networks. Our dependable products employ precision technologies for the preparation and connection of copper cables in applications including public and enterprise voice and data communications. Ask for OK Industries when you wish to build reliability into your networks. Phone (914) Fax (914) sales@jonard.com 3

4 WIRE WRAPPING OVERVIEW Wire Wrapping is a method of making a wire connection by coiling the bare wire around the sharp corners of a terminal under mechanical tension. The technology was developed as an alternative to soldering, which presents various safety and reliability problems in many applications. A principal advantage of wire wrapping is that it provides a high-reliability connection that is also easily removed to correct or modify a wiring layout. Wire wrapping subjects the wire to tremendous tension and compression forces, causing the oxide layer on both wire and terminal to be crushed or sheared, resulting in a clean, oxide-free metal-to-metal contact. A standard wrap is generally used for 24 AWG and larger diameter wires; a modified wrap is typically used for 24 AWG and smaller wires, and is used almost exclusively for 28 to 30 AWG wires. In either case, the wrap style affects only the connection s mechanical stability; both styles provide suitable electrical connections. METAL- TO- METAL CONTACT By bending the wire around the sharp corner of the terminal, the oxide layer on both wire and terminal is crushed or sheared, and a clean, oxide-free metal-to-metal contact is obtained. TYPES OF WRAP A Regular bit wraps the bare wire around the terminal. A Modified bit wraps a portion of insulation around the terminal in addition to the bare wire.this greatly increases the ability to withstand vibration. HOW TO MAKE WIRE WRAPPED CONNECTIONS A Regular B Modified STRIP FORCE CHART* Wire Size Min. number Min. strip AWG Dia. Dia. of turns force inches mm (Bare Wire) lbs. gms *Conforms to MIL-STD-1130B SOME HINTS ON MAKING WRAPPED CONNECTIONS Step 1: Bit, Sleeve and Pre-Stripped Wire Step 2: Wire Insertion Step 3: Wire Anchoring Step 4: Terminal Insertion Step 5: Finished Connection OVERWRAP Do not press too hard. Let the OK tools do the work. Excessive pressure can lead to overwrapping. Backforce "BF" to prevent overwrapping is available on most power tools and is recommended for use with 26 through 30 AWG wire. INSUFFICIENT TURNS It s easy to feed wire into the slot in the OK bit correctly. Be sure the stripped end of the wire is pushed-in all the way. OPEN WRAP & SPIRAL WRAP Just keep the OK tool on the terminal until the wrap is complete. Early removal can result in spiral and open wraps. PIGTAIL Wire wrapping is a precision technique and the wrong bit and sleeve just cannot do the job. Improper selection can cause problems ranging from Pigtails to loose wraps. TERMINAL DIAGONAL CHART DIMENSION B DIMENSION A In mm Example: If A =.020. B =.060. The terminal diagonal is.063" as shown on chart Marbledale Road Tuckahoe, N. Y

5 PTX SERIES WIRE WRAPPING & UNWRAPPING TOOLS Low Battery Indicator Permanently Attached Collet Nut High Power Motor Reverses for Unwrapping The PTX Series Wire Wrapping Tools from OK Industries bring revolutionary new benefits to installers, telecom technicians and other users. With worker safety in mind, we consulted a certified ergonomist and created an ergonomic tool, which includes a lightweight, well-balanced construction, dual-finger short-throw trigger, and a long handle to mitigate pressure on the palm. These features help to prevent repetitive stresses and result in an industry-leading design from a comfort and safety standpoint. Ask for the PTX Series Wire Wrapping Tools from OK Industries and arm your workers with the tools that offer efficiency and worker safety in your interconnect activity. KEY FEATURES FS-G-RG1 Ergonomic Design Minimizes Repetitive Stress FS-G-RG2 Rugged Construction for Field Usage FS-G-RG3 Ergonomic, FS-G-RG4 Battery and Electric Powered Versions Available FS-G-RG5 Rugged FS-G-RG6 Wraps and Unwraps 20 to 30 AWG Wire Tool Design FS-G-RG7 Rated Maximum Usage: 2,500 cycles/day FS-G-RG8 For Bits & Sleeves: see Pages 7, FS-G-RG10 FS-G-RG15 ORDERING INFORMATION AND PRODUCT SPECIFICATIONS Part No. Description Weight Voltage RPM PTX Battery Wrap/Unwrap Tool (Battery not included) 1.2 lb. 3.6V* 3700 Catalog Number PTX-1 Electric Wrap/Unwrap Tool - 115V 0.86 lb. 115V 3700 FSK-1 PTX-1BF Electric Wrap/Unwrap Tool w/backforce - 115V 0.86 lb. 115V 3700 PTX-2 Electric Wrap/Unwrap Tool - 230V FSK lb. 230V 4200 PTX-2BF Electric Wrap/Unwrap Tool w/backforce - 230V 1.0 lb. 230V 4200 PTX-KIT1 115V battery tool kit (tool, charger, (2) batteries) 1.2 lb. 3.6V* 3700 PTX-KIT1DH PTX-KIT1 w/dfb224 and H lb. 3.6V* 3700 OR PTX-KIT COATING 230V battery tool kit (tool, charger, (2) batteries) BUFFER 1.2 lb. 3.6V* * Powered by long-life NiMH battery Fiber Coating or Buffer Dia. to Strip (µm) Replacement Fiber Guide Cat. No ACCESSORIES PTX-B PTX Battery, 3.6V PTX-BC1 115V Battery Charger PTX-BC2 230V Battery Charger H-1000 Cordura Tool Pouch PTX-BC1 PTX-B H-1000 Phone (914) Fax (914) sales@jonard.com 5

6 PTX-KIT1DH BATTERY WIRE WRAPPING & UNWRAPPING KIT ERGONOMIC BATTERY POWERED BY LONG- LIFE NIMH BATTERY KEY FEATURES Ergonomic Design Minimizes Repetitive Stress Rugged Construction for Field use Wraps and Unwraps 18 to 30 AWG Wire Dual Finger Short-throw Trigger Rated for 2,500 Cycles/Day PRODUCT SPECIFICATIONS Part No.: PTX-Kit1DH Kit Contains: PTX Battery wrap/unwrap tool PTX-BC1 Charger PTX-B 2 Batteries DFB224 (dual function wrapping/unwrapping bit/sleeve set, AWG) H-1000 Cordura Tool Pouch PTX-B H-1000 Weight: Voltage: 1.2 lbs. 3.6V (NiMH Battery) RPM: 3,700 For a complete listing of bits and sleeves- see pages 7, PTX-BC1 DFB Marbledale Road Tuckahoe, N. Y

7 DUAL FUNCTION WRAP/UNWRAP BIT & SLEEVE SETS OK INDUSTRIES INTRODUCES THE DFB224 & DFB2426 DUAL FUNCTION BIT/ SLEEVE SETS This innovative product represents a truly revolutionary approach to wire wrapping, by combining both the wrap and the unwrap functions into one bit/sleeve set. The bit is precision machined for high quality wrapping in the clockwise direction, but also includes the removal mechanism that is used to unwrap when operated counterclockwise. The user can quickly and easily switch back and forth between wrap and unwrap mode by retracting or extending the retractable sleeve, and flipping the switch on a wrap/unwrap power tool (i.e., a power wire wrapping tool with reversible motor). This product, which can wrap or unwrap AWG wire (depending on set), enables the user to maximize operating efficiency while eliminating the need to purchase and carry extra tools or bits for unwrapping. Also, to prevent pin-to-pin shorting, the retractable sleeve is coated with a durable 1000V dielectric material. Min. Terminal Max. Terminal Terminal Terminal Hole Effective Part # Description Wire Size Diagonal Diagonal Hole Depth Diameter Radius AWG MM IN. MM IN. MM IN. MM IN. MM IN. MM DFB224 Wrap/Unwrap Bit/Sleeve Set AWG 22/24.50/ KB-DF224 Replacement bit for DFB224 P-DF224 Replacement Sleeve for DFB224 DFB2426 Wrap/Unwrap Bit/Sleeve Set AWG 24/26.40/ KB-DF2426 Replacement bit for DFB2426 P-DF2426 Replacement Sleeve for DFB2426 HOW TO USE THE DFB224 & DFB2426 The Wrap/Unwrap bit is shipped with the sleeve set in the wrap position. To change to the unwrap function simply pull the sleeve out approximately 1/4 (the sleeve is spring loaded and you should feel some tension while pulling forward), rotate the sleeve in either direction and release. The sleeve should now be seated approximately 1/4 lower than in the wrap position. This will expose the unwrap feature on the bit. To change back to the wrap position pull the sleeve out approximately 1/2 and rotate the sleeve in either direction and release. The spout should be in the 12:00 position and the sleeve should be locked in position. Note: If you cannot rotate the sleeve, you need to pull the sleeve out further before trying to rotate the sleeve. Phone (914) Fax (914) sales@jonard.com 7

8 MANUAL WIRE WRAPPING & UNWRAPPING TOOLS G100/R3278INS Insulated G200/R3278 Lexan G100/R3278 Aluminum MANUAL WIRE WRAPPING TOOLS G200/R3278 : Lexan G100/R3278 : Aluminum G100/R3278INS : Aluminum (insulated) For Bits & Sleeves : see pages 7, For precise reliable wraps, choose the tool you want. We offer durability with our rugged aluminum tool, G100/R3278, added protection with our insulated version, G100/R3278INS, providing 1000V of dielectric strength across most of the housing, and the same reliability, light weight plus a lower cost with our Lexan model, G200/R3278. These tools accommodate wire sizes from 22 AWG (0.65mm) thru 32 AWG (0.20mm). MANUAL WIRE UNWRAPPING TOOL The combination of the G100/R3394CT unwrap tool and the PUW unwrap bit & sleeve set gives you the best tool for high speed wire unwrapping. High production, long life, low maintenance. Use Unwrap Set PUW2226 for wire AWG 20 thru 26 (0.80 thru 0.40mm). G100/R3394CT : Manual Wire Unwrapping Tool (See bit & sleeve listed below) G100/R3394CT Unwrap Bit Unwrap Sleeve Bit and Sleeve Set Wire Size Terminal Hole Diameter Part No. Part No. Set No. AWG mm Inches mm 2026-UB SOK2230 PUW Marbledale Road Tuckahoe, N. Y

9 MANUAL WIRE WRAPPING TOOL KITS These are complete kits for technicians working at a Main Distributing Frame or for field service where wire wrapping is required. The WWK-1 Wire Wrap kit is our standard version for all AWG applications. Our WWK-11NS Insulated Wire Wrap Kit provides the same AWG applications, plus the added safety of 1000V dielectric protection across most of the housing of the G100/R3278INS Insulated Wire Wrap Gun. Other components (P2224INS sleeve and UW4) also possess insulated properties. Both kits include our popular H-1000 cordura pouch for carrying convenience. TELECOM WIRE WRAP KITS Part No.: Kit Contains: WWK-1: Wire Wrap Kit G200/R3278 Speed Wrap Tool KB224 coiltite bit AWG P2224 coiltite sleeve AWG HW-UW-224 Wrap/unwrap tool ST-100 wire stripper AWG H-1000 Cordura Pouch P2224 KB224 ST-100 HW-UW-224 G200/R3278 WWK-1 Part No.: Kit Contains: WWK-1INS: Insulated Wire Wrap Kit G100/R3278INS Insulated Speed Wrap tool KB224 coiltite bit AWG P2224INS Insulated coiltite sleeve AWG UW4 sleeved unwrapping tool AWG ST-100 Wire stripper AWG H-1000 Cordura Pouch WWK-1INS G100/R3278INS UW4 ST-100 KB224 P2224INS Phone (914) Fax (914) sales@jonard.com 9

10 BITS & SLEEVES WIRE WRAPPING Fully compatible with any make or model wire wrapping tool. 3 BITS AND SLEEVES CHART ( AWG) INCHES Maximum Minimum Maximum Terminal Terminal Wire Bit Sleeve Insulation Terminal Terminal Hole Effective Hole Gauge Regular Modified Part No. Part No. Diameter Diagonal Diagonal Depth Radius Diameter (AWG) Inches Inches Inches Inches Inches Inches 20 WB20M P194LN KB2075 P KB22 P WB2275M P KB224LH P KB224-1 P KB224 P WB224M P WB24DH P KB24 P *WB24SM P3032LN WB2426M P KB26 P *WB26SM P26LN WB26M P *WB2644M P3032LN WB2669M P WB2870M P WB28SHM P *SB30MSH-B P *SB30MMK P *WB3032M P KB3032 P *These tools are recommended for.025" square terminals on.100 centers BITS & SLEEVES Marbledale Road Tuckahoe, N. Y

11 WIRE WRAPPING BITS & SLEEVES Fully compatible with any make or model wire wrapping tool. 3 BITS AND SLEEVES CHART METRIC Maximum Minimum Maximum Terminal Terminal Wire Bit Sleeve Insulation Terminal Terminal Hole Effective Hole Gauge Regular Modified Part No. Part No. Diameter Diagonal Diagonal Depth Radius Diameter mm mm mm mm mm mm mm 0.80 WB20M P194LN KB2075 P KB22 P WB2275M P KB224LH P KB224-1 P KB224 P WB224M P WB24DH P KB24 P *WB24SM P3032LN WB2426M P KB26 P *WB26SM P26LN WB26M P *WB2644M P3032LN WB2669M P WB2870M P *WB28SHM P *SB30MSH-B P *SB30MMK P *WB3032M P KB3032 P *These tools are recommended for.025" square terminals on.100 centers BITS & SLEEVES Phone (914) Fax (914) sales@jonard.com 11

12 SPECIALIZED BITS & SLEEVES Bits and Insulated Sleeves The insulated sleeves are covered with a material that provides 1000V dielectric strength which helps to prevent shorting between pins and enhances worker safety. KB22 P2224INS Maximum Minimum Maximum Terminal Terminal Bit Sleeve Wire Size Regular Modified Insulation Terminal Terminal Hole Effective Hole Part No. Part No. Diameter Diagonal Diagonal Depth Radius Diameter AWG mm In. mm In. mm In. mm In. mm In. mm In. mm KB22 P2224INS KB224 P2224INS KB24 P2426INS KB26 P2426INS KB3032 P3032INS (5cm) Longer than Standard Bits & Sleeves Extended Length (5 ) Bits Plus Insulated and Noninsulated Sleeves These bits and sleeves are designed for wire wrapping in areas requiring deep penetration. Their 5" (127mm) length ensures true connections in hard-to-get-at locations. Available with or without insulation. KB24-5 P2426-5INS Insulated Uninsulated Maximum Minimum Maximum Terminal Terminal Bit Sleeve Sleeve Wire Size Regular Insulation Terminal Terminal Hole Effective Hole Part No. Part No. Part No. Diameter Diagonal Diagonal Depth Radius Diameter AWG mm In. mm In. mm In. mm In. mm In. mm In. mm KB22-5 P2224-5INS P KB24-5 P2426-5INS P KB26-5 P2426-5INS P Bit & Sleeve Sets With Insulated Color Coded Sleeves Enjoy the convenience of pre-assembled sets with insulated color-coded sleeves for easy identification of wire sizes based on color. Kit Number KT22B KT224B KT24Y KT26G KT26R Sleeve Maximum Minimum Maximum Terminal Terminal Bit Part No. Wire Size Regular Modified Insulation Terminal Terminal Hole Effective Hole Part No. Color Diameter Diagonal Diagonal Depth Radius Diameter AWG mm In. mm In. mm In. mm In. mm In. mm In. mm KB22 P2224-B-INS Blue KB224 P2224-B-INS Blue KB24 P2426-Y-INS Yellow KB26 P2426-G-INS Green WB26SM P26LN-R-INS Red Marbledale Road Tuckahoe, N. Y

13 HAND WRAPPING AND UNWRAPPING TOOLS HAND WRAPPING TOOLS Type A These Hand Wrapping Tools are carefully designed to produce perfect wire wrapped connections. Precision, long-lasting tools for use where occasional wraps are required or where power wire-wrapping tools are not practical. Compact and convenient. HW-30 Part No. Reg. Mod. Type Wire Size Max. Insulation Diameter Terminal Hole Diameter Terminal Hole Depth Outside Diameter AWG mm Inches mm Inches mm Inches mm Inches mm HW-20 A HW-224 A HW-224LH A HW-26 A *HW *These tools are recommended for.025" (0.63mm) square terminals on.100" (2.54mm) centers HAND UNWRAPPING TOOLS Type B These tools are used to remove wire connections using 18 thru 32 gauge wire. Type C Type C Type D Type of Terminal Terminal Outside Part No. Type Wire Size Unwrap Hole Diameter Hole Depth Diameter AWG mm Inches mm Inches mm Inches mm UW1 D Left Hand UW2 C Left and Right Hand UW4 B Left Hand UW5 B Left and Right Hand UW093R D Left Hand UWD93-93 C Left and Right Hand UW2832C B Left and Right Hand Phone (914) Fax (914) sales@jonard.com 13

14 HAND WRAPPING AND UNWRAPPING TOOLS HAND WRAPPING TOOLS These Hand Wrapping Tools are carefully designed to produce perfect wire wrapped connections. Precision, long-lasting tools for use where occasional wraps are required or where power wire-wrapping tools are not practical. Compact and convenient. HAND WRAPPING AND UNWRAPPING TOOLS To switch from wire wrapping to unwrapping takes only seconds - just a quick change of the cap from one end to the other. WRAPPING SIDE UNWRAPPING SIDE Max. Terminal Terminal Part Wire Size Insulation Hole Hole Outside Wire Size Number Reg Mod Diameter Diameter Depth Diameter AWG mm In. mm In. mm In. mm In. mm AWG mm HW-UW HW-UW HW-UW HW-UW HW-UW-224LH HW-UW HW-UW *HW-UW-26SM HW-UW-2829M HW-UW *These tools are recommended for.025" (0.63mm) square terminals on.100" (2.54mm) centers. Terminal Terminal Hole Hole Outside Diameter Depth Diameter In. mm In. mm In. mm Marbledale Road Tuckahoe, N. Y

15 TOOLS WRAP / STRIP / UNWRAP WSU-2224 (Regular Wrap) WSU-24M (Modified Wrap) WSU-26M (Modified Wrap) WSU-30 (Regular Wrap) WSU-30M (Modified Wrap) Wrap/Strip/Unwrap Tools Each WSU tool wraps, unwraps and even strips the appropriate wire diameter with a unique built-in stripper blade. Ideal for bench use or tool kit in all service and repair applications. In addition to versatility, convenience, and reliability, the WSU Series offers exceptional value. Terminal Hole Terminal Outside Square Part No. Wire Size Diameter Hole Depth Diameter Post AWG mm In. mm In. mm In. mm In. mm WSU WSU-24M WSU-26M WSU WSU-30M S OCKET-WRAP I.D. Increase Wiring Speed and Reduce Errors. Used to identify pin numbers on wire wrapping sockets. Consisting of a socket-sized plastic panel with numbered holes in the pin location, the Socket Wrap-ID is simply slipped onto the socket before wrapping. You can also write on them for easy identification of location, IC Part number, function, etc. These unique items greatly simplify both initial wire wrapping and subsequent troubleshooting or repair. A great help to technicians, and production facilities alike. Part No. Pins Row Spacing Qty./Pkg. ID " (7.5mm) 100 ID " (7.5mm) 100 ID " (7.5mm) 100 ID " (7.5mm) 50 ID " (7.5mm) 50 ID " (10mm) 50 ID " (15mm) 50 ID " (15mm) 50 ID " (15mm) 25 ID " (7.5mm) 25 Phone (914) Fax (914) sales@jonard.com 15

16 COPPER WIRE CUT & STRIP TOOLS WIRE CUT- AND- STRIP TOOLS - ST-100 SERIES A revolutionary concept for easy and clean stripping of wires for wire wrapping, electronic and appliance applications. Biomechanically designed for maximum efficiency. Easy to operate... place wire (up to 4) in stripping slot with ends extending beyond cutter blades... press tool and pull... wire is cut and stripped to proper wire wrapping length. The hardened steel cutting blades and sturdy construction of the tool ensure long life. Strip length easily adjustable for your application. Blades are made from specially tempered spring steel for clean, nick-free wire stripping. Part No. Wire Size Adjustable Strip-Off Length Replacement AWG mm Inches mm Blade ST /16 to 1 9/ to OK-3907B ST /16 to 1 11/ to OK B ST /8 to 1 1/ to OK B ST /8 to 1 1/ to OK B ST ADJUSTABLE PRECISION WIRE STRIPPERS OK-3907 SERIES The OK-3907 Series from OK Industries is the industry s leading cutand-strip tool for copper interconnect applications. Installers and telecom technicians enjoy its rugged construction, comfortable rubber grips, and high-leverage handle design, which allows time savings through the simultaneous cutting of multiple wires. Blades are made from specially tempered spring steel for clean, nick-free wire stripping. Part No. Wire Size Adjustable Strip-Off Length Replacement AWG mm Inches mm Blade OK " to 1-3 4" to OK-3907B OK " to 1-3 4" to OK B OK /8 to 1 1/ to OK B OK-3907 ADJUSTABLE PRECISION WIRE STRIPPERS ST-500 & ST-550 The ST-500 and ST-550 Adjustable Precision Wire Strippers feature an adjustment dial that allows the operator to select one of six different settings. A calibrated wire stop can then be adjusted for the desired insulation strip length. In a single motion, the operator squeezes and pulls the tool. This action engages four specially hardened blades to cleanly cut the wire insulation while the pulling motion breaks the insulation / conductor bond. Adjustable to six wire gauges: ST to 30 AWG ST to 28 AWG Calibrated Wire Stop Single action squeeze-pull motion Clean, precise strip of any insulation type Shirt-pocket size and light-weight (<1oz.) Part No. ST-500 ST-550 Wire Gauge AWG AWG Calibrated Strip Length Adjustable to 2 (50.8mm) Adjustable to 2 (50.8mm) Insulation Type Any Any Dimensions 3.9 x 1.6 x x 1.6 x 0.6 (L x H x Thickness) (99mm x 42mm x 14mm) (99mm x 42mm x 14mm) Housing Material ABS ABS Blade Hardened Steel (RC 58) Hardened Steel (RC 58) ST-500 & ST Marbledale Road Tuckahoe, N. Y

17 WIRE WRAPPING ACCESSORIES KYNAR Insulated, Silver Plated Copper Conductor 24 AWG (0.50mm) Insulation diameter.030" (0.76mm) UL Listed Roll Size White Yellow Blue Red Black 100ft. (30.4m) roll R24W-0100 R24Y-0100 R24B-0100 R24R-0100 R24BLK AWG (0.40mm) Insulation diameter.027" (0.69mm) Roll Size White Yellow Blue Red Black 100ft. (30.4m) roll R26W-0100 R26Y-0100 R26B-0100 R26R-0100 R26BLK AWG (0.32mm) Insulation diameter.024" (0.60mm) Roll Size White Yellow Blue Red Black 100ft. (30.4m) roll R28W-0100 R28Y-0100 R28B-0100 R28R-0100 R28BLK AWG (0.25mm) Insulation diameter.0195" (0.50mm) Roll Size White Yellow Blue Red Black 100ft. (30.4m) roll R30W-0100 R30Y-0100 R30B-0100 R30R-0100 R30BLK ft. (304.0m) roll R30W-1000 R30Y-1000 R30B-1000 R30R-1000 R30BLK-1000 KSW Wire Wrapping Wire Rolls for Cut/Strip/Wrap Applications Low strip force KynarTM insulated wire for use with CSW bits and sleeves Wire Size Insulation Dia. Roll Size AWG mm In. mm Feet Meters Blue Yellow White Black Red KSW 24B-0100 KSW 24Y-0100 KSW 24W-0100 KSW 24BLK-0100 KSW 24R KSW 26B-0100 KSW 26Y-0100 KSW 26W-0100 KSW 26BLK-0100 KSW 26R KSW 28B-0100 KSW 28Y-0100 KSW 28W-0100 KSW 28BLK-0100 KSW 28R KSW 30B-0100 KSW 30Y-0100 KSW 30W-0100 KSW 30BLK-0100 KSW 30R-0100 Kynar Pennwalt KSW 30B-1000 KSW 30Y-1000 KSW 30W-1000 KSW 30BLK-1000 KSW 30R-1000 Wire Dispenser - WD-30 Series With 50ft. (15.2m) Roll of 30 AWG (0.25mm) Kynar wire-wrapping wire Built-in Plunger cuts wire to desired length Built-in Stripper strips 1" (25.4mm) of insulation Refillable Replacement Rolls of Wire For WD-30 Series Wire for wire-wrapping. 30 AWG (0.25mm) Kynar wire, 50ft. (15.2m) roll, silver plated, solid conductor easy stripping. WD-30-B R-30R-0050 Part No. WD-30-B WD-30-Y WD-30-W WD-30-R WD-30-TRI Description Dispenser with 50 of Blue wire Dispenser with 50 of Yellow wire Dispenser with 50 of White wire Dispenser with 50 of Red wire Dispenser with 50 each Blue, White and Red wire Pre-Cut and Pre-Stripped Wire Wrapping Wire 50 pieces per package Kynar insulated Silver plated copper conductor UL listed 30 AWG (0.25mm) Pre-Cut/Pre-Stripped Wire 50 Pieces/Pkg. Part No. R-30B-0050 R-30Y-0050 R-30W-0050 R-30R-0050 R-30-TRI Description 30 AWG (0.25mm) Blue 50ft. for WD-30-B 30 AWG (0.25mm) Yellow 50ft. for WD-30-Y 30 AWG (0.25mm) White 50ft. for WD-30-W 30 AWG (0.25mm) Red 50ft. for WD-30-R 30 AWG (0.25mm) Red, White, Blue 50ft (15.2m) roll, each color for WD-30-TRI Insulation Length In. mm White Yellow Blue Red W Y B R W Y B R W Y B R W Y B R Phone (914) Fax (914) sales@jonard.com 17

18 The World s First Battery PUNCHDOWN TOOL A REVOLUTIONARY ERGONOMIC DESIGN GUARANTEEING OPERATOR SAFETY & EFFICIENCY Quick, easy blade lock & release Ability to rotate blade in 90 increments Adjustable impact settings EPB Battery Punchdown Tool Low battery indicator Ergonomically designed for worker safety Over 1,000 impacts between charges Adjustable impact settings Durable Lexan housing 90 Blade orientation adjustment Quick-easy blade lock and release Low battery indicator Lightweight weighs only 1.3 lbs. Measures 7.50 L x 6.75 H x 1.37 W Patent Pending Short-throw trigger Ergonomically designed handle Rugged construction EPB-1000 TOOLS AND KITS ITEM DESCRIPTION EPB-1000 Battery Punchdown Tool (Battery Not Included) EPB-1000KIT1 Battery Punchdown Tool Kit with 115V Charger & Battery EPB-1000KIT2 Battery Punchdown Tool Kit with 230V Charger & Battery EPB-1000 ACCESSORIES PART NUMBER DESCRIPTION PTX-B EPB-1000 Battery 3.6V PTX-BC1 EPB V Battery Charger PTX-BC2 EPB V Battery Charger H-1000 Cordura Tool Pouch PTX-BC1 PTX-BC2 BATTERY CHARGER PTX-B BATTERY 3.6V H-1000 CORDURA POUCH Marbledale Road Tuckahoe, N. Y

19 This revolutionary family of punchdown tools has been developed to satisfy the ergonomic requirements of the technician while providing the convenience of a battery tool. We consulted with certified ergonomists and created an ergonomic tool, which is lightweight, well-balanced and designed with a long handle to mitigate pressure on the palm (alleviating the risk of carpal tunnel syndrome and other related injuries.) EPXI Manual Punchdown Tool Weight 7.10 oz Length 7.25 Quick, easy blade lock & release Ability to rotate blade in 90 increments Flared front prevents slipping of hand EPXI TOOLS AND KITS ITEM DESCRIPTION EPXI Ergonomic Punchdown Tool EPXI-KIT66 Ergonomic Punchdown Tool Plus 2 Blades (EP-66, EP-66C) EPXI-KIT110 Ergonomic Punchdown Tool Plus 2 Blades (EP-110, EP-110C) EPXI-KIT66110 Ergonomic Punchdown Tool Plus 4 Blades (EP-66, EP-66C, EP-110, EP-110C) Storage compartment holds up to 3 blades Ergonomic handle with soft overmolded grip 66C C KR BX NOTE: THE EPXI AND THE EPB-1000 TOOLS ONLY OPERATE WITH BLADES PRODUCED BY OK INDUSTRIES. EPXI BLADE SPECIFICATIONS ITEM DESCRIPTION WEIGHT LENGTH WIDTH THICKNESS (OUNCES) (INCHES) (INCHES) (INCHES) EP-66 Punchdown Blade 66 Block EP-66C Punchdown Blade 66 Block with Cutter EP-110 Punchdown Blade 110 Block EP-110C Punchdown Blade 110 Block with Cutter EP Punchdown Blade Central Office Block EP-BX Punchdown Blade Bix Block EP-KR Punchdown Blade Krone Block Lever for easy adjustment of low/high impact setting Whether you choose our Battery Punchdown Tool (EPB-1000) or our Manual Punchdown Tool (EPXI), you can be assured of receiving a 21 st century designed product guaranteed to boost operator efficiency (All punchdown tools on the market today with the exception of the EPB-1000 & EPXI are based on a 20-year-old concept.) Phone (914) Fax (914) sales@jonard.com 19

20 DESOLDERING PUMPS HIGH-VACUUM DESOLDERING PUMPS A specially engineered desolder pump made to high specifications and providing precise repeatable operation. Fitted with a Teflon Tip. 13 long including tip Features Durable corrosion resistant plastic construction. Precision metal plunger. Corrosion treated springs. Insulated vacuum pulse. Regulated return (1 millisecond ±30%). Uniform reset pressure (11in. lbs. ±20%). Cushioned shock reduction (pulse release to minimize board damage). DP-100 DP-200 DPT-200 STATIC SAFE Part No. DP-100 DP-200 DPT-100 DPT-200 Description High Vacuum Desoldering Pump High Vacuum Desoldering Pump, ESD Safe 1 Tip, DP-100/DP Tip, DP-200 DPT-100 Features Precision regulated return. Replaceable tip. Compact, anti-corrosive plastic housing. Precision metal plunger. Sealed vacuum chamber. Easy cleaning. 8 Long including tip DP-140 Part No. DP-140 DPT-100 Description Desoldering Pump 1 Tip, DP-100/DP Marbledale Road Tuckahoe, N. Y

21 BENCHTOP FUME ABSORBERS SA-91/ SA-91-E Articulating arm allows optimized positioning and saves bench space. Bench mounting clamp and 3 filters come complete with unit. SA-91-E features a static-dissipative housing. Specifications Part No. SA SA-9-E-115 SA-91 SA-91-E Input Voltage 115V 115V 60Hz 60Hz Maximum Air Volume 105 to 126 CFM 105 to 126 CFM Activated Carbon Wt. 12g 12g Unit Weight 2.2 lbs. (1 kg) 4 lbs. (1.8 kg) Arm Length - 24" (607mm) SA-91 SAF-1 SA-9-115/ SA-9-E-115 SA SA-9-E-115 Aerodynamic hood design effectively draws irritating soldering fumes away from the work area. Carbon-impregnated filters trap a limited portion of the flux fumes. Compact size, low profile and adjustable stand allows convenient placement 6" to 8" (152 to 203mm) from work area. SA-9-E-115 feature static-dissipative housings. Benchtop Part No. SA SA-9-E-115 STATIC SAFE Description Benchtop fume absorber, 115V AC with 3 filters ESD-Safe benchtop fume absorber, 115V AC with 3 filters Articulating Arm Part No. Description SA-91 SA with Articulating Arm, & Bracket SA-91-E SA-9-E-115 with Articulating Arm, & Bracket SAK-90 Arm Assembly Kit Retro-fits SA-9/9-E to SA-91/SA-91-E SAF-1 Replacement Filter Set, 3pcs. Phone (914) Fax (914) sales@jonard.com 21

22 PROTOTYPING AND REPAIR PRODUCTS FROM OK INDUSTRIES UNIVERSAL PLCC EXTRACTION TOOL EX-5/EX-6 Features Extracts a range of PLCC sizes from 20 pins through 84 pins from any socket without damage to the chip. Spring loaded one-hand design requires no pulling, just squeeze handles and chip is lifted from the socket. ESD safe handles for use on all static safe components (EX-5). Machined stainless steel for long-life (EX-5). EX-6 - ABS handles and stamped steel. EX-6 EX-5 Part No. Description EX-5 ESD safe PLCC extraction tool EX-6 Low cost PLCC extraction tool INSERTION/EXTRACTION KIT WK-7 WK-7 kit includes DIP IC extractors and inserters to accommodate all IC s from 8 to 40 pins. All tools that engage conductive surfaces are CMOS safe and include grounding lugs where appropriate. The kit consists of extractors EX-1 for pin devices, and EX-2 for pin chips, plus inserters MOS-1416, MOS-2428, and MOS-40 for 14-16, and pin IC s respectively. INS-1416 Kit Includes MOS-40 (.6 Pitch) MOS-2428 (.6 Pitch) EX-1 MOS-1416 Insertion Tool (14-16 Pins). MOS-2428 Insertion Tool (24-28 Pins). MOS-40 Insertion Tool (36-40 Pins). EX-2 Extraction Tool (24-40 Pins). EX-1 Extraction Tool (8-24 Pins). MOS-1416 (.3 Pitch) EX-2 Part No. Description WK-7 5 piece insertion/extraction kit INS pin IC insertion tool (.3 pitch) with lead straightener Note: WK-7 items may be purchased individually Marbledale Road Tuckahoe, N. Y