FEATURES OF DEVELOPMENT AND APPLICATION OF THE THERMAL NON- DESTRUCTIVE TESTING TECHNOLOGIES IN REPUBLIC KAZAKHSTAN

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1 FEATURES OF DEVELOPMENT AND APPLICATION OF THE THERMAL NON- DESTRUCTIVE TESTING TECHNOLOGIES IN REPUBLIC KAZAKHSTAN V.I. TOPOROV, B.SH. MENSHIK, Т.R. AMIRBAYEV, V.J.AXELROD, U.А. TUKEYEV Republic Kazakhstan, Almaty, "SYSTEMOTEKHNIKA" Ltd Now both for economy Republic Kazakhstan for countries CIS are characteristic presence set objects practically in all fields activity with significant deterioration basic means, deterioration a technical condition reliability characteristics buildings constructions, as consequence, are presence power wastefulness a high probability technological risks. In modern conditions for decision an actual problem diagnostics emergency preemergency situations, reliable effective operation industrial objects, building constructions objects housing communal services are widely used technologies nondestructive testing. The analysis a modern condition works practice monitoring an operational condition heat-power characteristics various objects shows, that today it is represented expedient to carry out control diagnostics such objects under analysis ir fields by a method rmal non-destructive testing (ТNDT). This method has proved to be, as one most perspective, technological, informative objective methods nondestructive testing, proved efficiency having certain scientific reserve. The estimation practical results opportunities application rmo vision diagnostics technologies for different classes objects our long-term cooperation with Russian scientists experts in this area will allow making use today received experience results for set Kazakhstan objects in various fields activity. Today development expansion practice application above mentioned technologies on various objects Republic solve actual claimed problems power saving increases reliability functioning industrial social objects. Claimed direction application methods rmal non-destructive testing is building objects objects housing communal services. On se objects according to Russian scientists, potential power saving across Russian Federation makes from 2 % up to 4 %. Taking into account similarity building both industrial infrastructures a uniform initial economic basis Russia Kazakhstan it is possible to use with big reliability se estimations for Kazakhstan too. Implementation development rmal non-destructive testing technologies rmo vision diagnostic complexes for monitoring Kazakhstan building objects objects housing communal services will enable to receive an operative estimation ir actual operational condition ir real heat-power characteristics that will allow to lower a level ir breakdown susceptibility, above permitted stard rmal losses, to increase power efficiency, reliability safety functioning above mentioned objects. The rmal non-destructive testing technologies for industrial targets in strategic branches economy Kazakhstan are claimed today. Diagnostics objects for enterprises mining - metallurgical branch oil--gas sector which presence "dangerous" objects which operational condition substantially influences occurrence preemergency, emergency extreme situations is actual. Such objects are: oven equipment (Vanjukov furnaces, furnaces a boiling layer, roasting machines, drying drums, etc.), oil gas mains, flues, boilers, power equipments, etc. Practice work with such technological complexes shows, that deterioration ir operational properties, in most cases, is connected to infringement ir modes, destruction isolation rmo isolation coverings, infringement tightness, occurrence outflow, destruction lining etc. Are actual now in Kazakhstan works on application methods rmal nondestructive testing for monitoring ecological objects objects Ministry Emergency 1

2 Situations. Under this category get also potentially dangerous objects in various industries subjects works on monitoring safety operation railways (an estimation increase humidity a railway embankment), monitoring control increasing deformation road basis owing to lslide processes, to detection washouts infringements road basis in places passage engineering communications (drainages, channels, water mains, etc.). Carried out today "SYSTEMOTEKHNIKA" Ltd firm project on development expansion sphere application rmo vision diagnostics technologies on various objects in Kazakhstan is focused on interaction with our colleagues in Russian Federation development hardware-stware components, methodological normative-legal rules in given direction. Below we shall present in more detail results performance first stages above mentioned project in 29. Some words about project. The project «The Automated complexes diagnostics an operational condition building, housing--municipal power-intensive industrial objects» is initiated by "SYSTEMOTEKHNIKA" Ltd firm, maintained by joint-stock company «Fund a science» supervised today by an innovative consortium «Energy Innovation Group». Works project are planned in view following factors. - The ory practice rmal non-destructive testing (TNDT) technologies in Russian Federation considerably outstrips a condition given direction in Kazakhstan. - Implementation development rmo vision diagnostics technologies on objects in Kazakhstan is expedient for beginning not with «a pure sheet», with effective methods toolkit express - diagnostics, received good practice on objects Russian Federation. - The best stimulation development TNDT technologies in Republic is demonstration decision tasks an estimation actual heat-power operational characteristics on one important objects in Kazakhstan with representation opportunities efficiency rmo vision diagnostics methods. - Today process training certification experts to TNDT methods is possible expedient in educational centers Russian Federation. As it was marked above, a priority sphere application TNDT technologies from positions energy saving in Kazakhstan, as well as in Russia, building objects housing communal services are. Today's pitiable condition branch housing communal services in our republic - known fact [1,2]. A fixed capital is worn out on average on 4 %, in some regions - on 6 %. All this leads to various emergencies. The level reliability engineering communications in Kazakhstan, as well as in Russia in 2,5-3 times is lower than in European countries. The deterioration a fixed capital housing communal services dems introduction new methods an operative estimation analysis its infrastructure. The operative estimation a condition objects, opportunity fast decision-making on basis documentary illustrated reports on carried out inspection allow not only to liquidate failure in shortest terms, but also to warn it, is exact in a place probable malfunction. And it, in turn, enables to avoid expensive in every respect (both time monetary) liquidation consequences failure or scale works on reconstruction constructions. In a basis a choice technology express diagnostics heat-power operational characteristics building objects objects housing communal services for implementation distributions in Kazakhstan laid following criteria: - presence certificated techniques, technologies, hardware - stware complexes rmo vision diagnostics objects; - presence experience effective application technologies complexes TNDT on objects Russian Federation; - scientific technical support operation development TNDT technologies toolkit; 2

3 - personnel support support works on TNDT. The estimation practice application TNDT methods technologies in Russian Federation according to above-stated criteria, experience join work publications [3,4] have allowed to make proved choice for benefit technologies toolkit Institute technology power inspections, diagnostics non-destructive testing "WEMO", which scientific, technical educational support is solved toger with National research technological university " MISiS ". Thus, for base rmo vision diagnostics technology building objects objects housing communal services in Kazakhstan technology laboratory nondestructive testing Technology Institute "WЕМО" certificated in Russia more 7 years effectively maintained has been chosen. The basis given laboratory was made diagnostic stware-technological complex including methodical, stware technical maintenance. The complex is mobile, modular hardware-stware system with unified system garing processing multichannel information in uniform information - analytical concentrator on multitask technology. Methodical maintenance rmo vision diagnostic complex was based on techniques certificated in Russian Federation on basis which in last years it is carried out rmo vision inspection set objects in Russian Federation. Under order "SYSTEMOTEKHNIKA" Ltd firm rmo vision diagnostic complex has been modified by firm " WЕМО ", in view development a technical platform conditions operation objects in Kazakhstan. For performance practical sections research innovative works on implementation development rmo vision diagnostics technologies on Kazakhstan objects, it was necessary for employees "SYSTEMOTEKHNIKA" Ltd firm to training, to be certified certificated on conformity ir qualification to a level stages planned in project. Training on a speciality «The rmal non-destructive testing (diagnostics quality, an estimation a residual resource energy efficiency constructions)» was carried out in one central high schools Russian Federation - National research technological university «The Moscow institute steel alloys (MISiS)». For accreditation Kazakhstan experts examination center " MISiS " has organized interaction with scientific - educational centers accredited in field rmal non-destructive testing, with independent body certification experts in field non-destructive testing with special state body Rostechnadzor. The estimation efficiency technologies mastered developed within framework carried out project rmo vision diagnostics building objects was carried out by results research Kazakhstan objects in city Astana, carried out by our experts toger with Russian colleagues ( "Technology Institute" WEMO», MISiS, "IRTIS" company). One objects research was a building Management fice buildings Administrations President Government Republic Kazakhstan to address: Astana, Beibitshilik str.2. It rmo vision inspection was carried out in conformity by preliminary arrangement a consortium «Energy Innovations Group» with Management. The technology carrying out measurements at rmo vision inspection buildings / constructions assumes registration various parameters surveyed object environment surrounding it in bench-mark zones. These are s humidity an environment, external protecting designs from external internal parties, density rmal streams. Except for that map object was removed with rmo vision shootings external protecting designs. The list variables measured at given rmo vision inspection, order carrying out measurements a hardware-stware platform are defined by specialized technique [5]. The set devices kinds measurements spent on a protecting design, also computerized means for furr processing measurements is illustrated by figures The example distribution devices on bench-mark zones is shown on fig. 3. Lead rmo vision inspection above mentioned object analysis its results have allowed to make an estimation its qualitative quantitative characteristics, to allocate basic zones raised losses heat, also to recommend actions on improvement heat-power 3

4 characteristics a building. The received results have confirmed efficiency expediency application development TNDT technologies on Kazakhstan objects in conditions realization energy saving strategy. It is necessary to note, that wide application development TUC technologies in Kazakhstan will depend substantially on development legal support application above mentioned technologies express diagnostics building objects objects housing communal services. Today in Kazakhstan at acceptance new control maintained objects it is failed estimations ir actual heat-power operational characteristics. The selective control which is not reflecting an actual condition all object as a whole is made. It is obvious, that this problem is eliminated by legal support necessity an estimation actual operational characteristics se objects. Granting at disposal bodies, accepting objects in operation, technologies diagnostic complexes, allowing to receive an adequate qualitative quantitative estimation conformity building housing communal services objects to normative requirements will allow to exclude practically «human factor» to raise objectivity an estimation heatpower operational characteristics objects. For this purpose branch supervising documents a technique order carrying out rmal control over building objects objects housing communal services display in power passports objects ir rmo vision diagnostics results should be developed accepted. 4

5 RS232/USB RS232/USB RS232/USB The The personal personal Photocamera Photocamera Thermovisor Thermovisor Contact Contact Contactmeasurement measurement measurement registration registration registration aaa surface surface surface air, air, air,humidity humidity humidity speed speed speed wind wind windoutside outside outside aaapremise premise premise Contact Contact Contactmeasurement measurement measurement registration registration registration aaasurface surface surface air, air, air,humidity humidity humidity density density density rmal rmal rmalstreams streams streamsindoors indoors indoors Fig. 1. Technical structure a complex carrying out rmo vision inspections building object ThermoThermohygrometer hygrometer The rmometer The rmometer contact contact The quantitative The quantitative qualitative qualitative analysis analysis results results rmal rmal control control ддяяР Р 1дяР дяР Р 32ддяяР 11ддяяР Р 2дяР instrument instrument instrument registrar registrar registrar ssmmaaeerrttss llaammrreehhtt ffoo yyttiissnneedd f foognttnnireeummsuuarrettmssnnii gnirusaem AnemometerAnemometerrmometer rmometer ThermoThermohygrometer hygrometer instrument instrument instrument registrar registrar registrar 5

6 CONTACTLESS MEASUREMENT (THE THERMOGRAPHING AND PHOTOGRAPHING OF OBJECT) Bench-mark zone OUTSIDE CONTACT MEASUREMENT Outside benchmark zone INSIDE CONTACT MEASUREMENT instrument registrar The contact rmometer Thermohygrometer instrument registrar Thermovisor Inside benchmark zone instrument density rmal streams Photocamera Anemometerrmometer Thermohygrometer The contact rmometer Ряд1 Ряд2 Ряд Data transmission on personal computer operator through ports RS232 USB The quantitative qualitative analysis results rmal control PC operator The report on carrying out natural tests heat-shielding qualities external protecting designs a building Fig. 2. Technology carrying out rmo vision inspections building objects

7 The diagrams Surrounding environment instrument registrar The contact rmometer instrument density rmal streams Surrounding environment density rmal streams Surrounding environment Bench-mark zone Surrounding environment Point shooting Thermovisor Photocamera Thermo-hygrometer Anemometerrmometer - Sensitive element Fig. 3. An example distribution devices on bench-mark zones PC operator The quantitative qualitative analysis results rmal control 7 External Surface Internal Surface

8 The list used sources 1. A.V.Belyi The Report on a tentative estimation potential for increase energyeffeciency in a heat supply. Project ПРООН/GEF «Elimination barriers to increase energy-effeciency a municipal heat supply». Astana G.Trimov - president union energy-engineers «Perfection a state policy in area energy-saving in Republic Kazakhstan» (a note to government Republic Kazakhstan) 3. Z.G.Salihov, O.N.Budadin, E.V.Abramova, V.I.Toporov «Development research a return task rmal non-destructive testing». The Collection ses tenth international scientific technical conference «Modelling, identification, synsis control systems» Moscow - Donetsk 27, p V.I.Toporov, Z.G.Salihov, V.J.Axelrod «Thermo vision diagnostics industrial targets metallurgical enterprises» Journal KIP A in Kazakhstan, June, 2 (2), 28, p A technique diagnostics quality power inspections building constructions by rmal (rmo vision) method with measurement resistance to a heat transfer. WЕМО 12.. MII Toporov V.I., Akselrod V.J., Amirbaev T.R., Korshunov P.P. Information support development sphere housing communal services in Republic Kazakhstan // The Bulletin automation, RК, Almaty, 4, 29. 8