Sea-Based Aviation National Naval Responsibility (SBA NNR) - Propulsion -
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1 FY13 Program Execution Review Code 35 Sea-Based Aviation National Naval Responsibility (SBA NNR) - Propulsion - Overview and Roll-out 2012 Joint Propulsion Conference Dr. Joseph Doychak joseph.doychak@navy.mil Dr. Brenda Henderson brenda.s.henderson@navy.mil 31 Jul 2012 DISTRIBUTION STATEMENT A: Approved for public release 1
2 Naval Aviation Operations and Environment (1 of 3) Dynamic Interface: Highly coupled relationship between the ship and aircraft Pitching/heaving decks Wind-over-deck (WOD) Turbulent airwakes Ship layout Short decks; obstructions High Structural Loading Rigors of shipboard launch and recovery High sink rates 2
3 Naval Aviation Operations and Environment (2 of 3) Corrosion Corrosion degradation is much more aggressive and damaging that the most aggressive landbased conditions Compounded by reduced damage tolerance due to high impact loads during launch and recovery 3
4 Naval Aviation Operations and Environment (3 of 3) Deck Operations Challenges stem from close proximity of other aircraft and personnel and safe handling in rough seas Geometric Constraints and Spotting Compact aircraft Wing/rotor folds Shipboard Maintenance Low physical footprints Maintenance accessible designs Limited spares 4
5 National Naval Responsibility (NNR) Purpose To allow ONR to maintain the health/currency/technical superiority of identified Navy-unique S&T in order that: A robust U.S. research capability to work on long term S&T problems of interest to the Department of the Navy is sustained; An adequate pipeline of new scientists and engineers in disciplines of unique Navy importance is maintained; and ONR can continue to provide the S&T products necessary to ensure future superiority in integrated naval warfare. 5
6 Nomination as an NNR S&T areas identified as candidates for NNR status will undergo a detailed review and assessment by a special review board. The program will be assessed in the areas of: (1) Baseline capability of focus area; (2) Program funding and funding trends; (3) Scope of naval responsibility; (4) Scope, degree and stability of non-navy funding sponsors; (5) Performer base (academia, government, industry); (6) Infrastructure (focus area leadership); (7) Knowledge-base pipeline (graduate and postdoctoral programs); (8) Facilities and equipment (ships, test tanks, etc.); (9) Integration with and/or transition to higher category programs ONR must ensure U.S. world leadership in these few unique areas through research, recruitment and education, to maintain an adequate base of talent and sustain critical infrastructure for research and experimentation 6
7 NNR: Stability Achieving Stability in NNRs: Investing and stabilizing additional resources in the relevant programs; Maintaining key areas in basic and applied research; Balancing theoretical and field work to sustain an experimental infrastructure; and Establishing centers of integrated research, as appropriate. Existing NNRs Ocean acoustics Undersea weapons Naval engineering Undersea medicine Proposed new NNRs Precision time & timekeeping Underwater communication Sea-based aviation 7
8 Sea-based Aviation (SBA) National Naval Responsibility (NNR) Objective The sea-based aviation is both unique and complex and inherently dangerous Navy places great emphasis on S&T to maintain Naval superiority *Many S&T areas are unique to the Navy ONR must ensure leadership in sea-based aviation through research, recruitment and education to maintain an adequate talent base and to sustain critical infrastructure * Weapon, sensors, and ship design are outside the SBA NNR scope 8
9 SBA NNR Development SBA Study Taxonomy SBA Study Report Naval Aviation S&T Objectives IBR Roadmaps Taxonomy Baseline Update Designated Nat l Naval Responsibility 4/29/2011 SBA NNR Investment Proposal Taxonomy Scoring 9
10 Sea-Based Aviation NNR Program Focused Approach Overall Challenge Maintain the health, currency, and technical superiority of Sea-based Aviation S&T. Focused Technical Challenge Areas Aircraft Research: Aerodynamic design, Recovery systems, Autonomous deck operations, Airborne autonomy, Relative Navigation, Air wake interaction. Structures: High Loading/Light weight; Composite repair, Material coatings, Corrosion, Structural life models. Focused Investments Virtual Dynamic Interface (VDI) Advanced Manned/Unmanned HQ & Control for Naval Operations Improved Low-Speed Aerodynamics for Fixed-Wing Aircraft Launch & Recovery Autonomous deck operations Enhanced FW V/STOL Operations Corrosion protection, detection, and mitigation. Structural Mode Characterization High-Loading, Lightweight Structural Materials Advanced Structural Concepts Materials Degradation/Corrosion Structural Protection /Maintenance Propulsion: Environmental interactions, Impact loading tolerance, Thermal management. Energy-Efficient Processes and Subsystems Turbomachinery and Drive Systems with Enhanced Maintainability Jet Noise Reduction for TACAIR Hot-Section Materials and Coatings Small UAV Propulsion 10
11 SBA NNR Propulsion Product Timeline (1 of 3) FY13 FY14 FY15 FY16 FY17 FY18 FY19 FY20 FY21 FY25 Energy-Efficient Processes and Subsystems FNC transition through PEO(A) Future transition through PEO(T) Power/thermal management component technologies accommodating increasing loads Future INP or FNC Highly-efficient advanced cycle development and validation Advanced cycle exploration and principles Innovative aircraft power/thermal management approaches (e.g. high temperature electronics, multiferroics, nano-/meta-materials, spintronics) Advanced flow control principles and tools for efficient, survivable inlet/nozzle integrations Diagnostic system to detect bearing/lubrication degradation Efficient propulsion system integration component development for carrier suitability Modeling/database generation for aircraft energy management based on combustion reactions/products Turbomachinery and Drive Systems with Enhanced Maintainability FNC Transitions to PEO(T)/(A) PMAs Highly efficient powered Lift Fans In-situ repair technologies for FODsusceptible components 6.1 Validated turbine rotordynamics model capabilities addressing severe, complex loading Next Gen Dampers, Active Damping Virtual Inspection capability Dynamic modeling capabilities for seals, lubricants, bearings and drive systems 11
12 FY13 FY14 FY15 FY16 FY17 FY18 FY19 FY20 FY21 FY Transition to FNC for F-35 High-fidelity prediction/design tools SBA NNR Propulsion Product Timeline (2 of 3) Jet Noise Reduction for TACAIR Transition to Supersonic Strike Focused S&T Continue beyond noise reduction for TACAIR? Transition to Future System FNC VCE w/ 3 rd stream noise study, Multi-stream semi-empirical prediction tool Passive and open-loop active, jet-noise reduction tests Active control tools source models, measurements, predictions, reductions Active jet noise control component tests to achieve beyond 10 dba reduction 6.2 TET Materials, Hot-Section Materials and Coatings Transition to Supersonic Strike Focused S&T Advanced joining methods for CMC subcomponents Validate CMC reliability, performance for hot-section components Transitions to FNCs for Future Blk Upgrades Durable thermal/environmental barrier coatings 6.1 Constitutive requirements mapping for CMCs in hot section applications Manufacturing/fabrication processes for affordable CMCs in hot section applications 12
13 SBA NNR Propulsion Product Timeline (3 of 3) FY13 FY14 FY15 FY16 FY17 FY18 FY19 FY20 FY21 FY25 Small UAV Propulsion 6.2 Scaled Injection Systems Lightweight High Strength Materials for UAV Crankshaft Design Transition to PMA 263 FNC Inlet/Exhaust Pressure Augmentation Transitions to Future System FNCs Advanced Propeller/Propfan Development Advanced Combustion Chamber Geometries 6.1 Advanced Propeller/Propfan Technologies (Shape Shifting, Low Noise, Vibration-Resistant for Propfans) Low Temperature Combustion Technology for Small Engines 13
14 SBA NNR Propulsion Product Descriptions (1 of 2) Energy-Efficient Processes and Subsystems Fundamental studies/innovative approaches for increasing power and thermal management capability High temperature electronics, multiferroics, nano-/meta-materials, spintronics, etc. Nascent power from combustion reactions/products Subsystem technologies accommodating increasing power/thermal loads Improved batteries Adaptive power generators Fuel conditioners Higher temperature-capable FADEC Advanced thermodynamic cycles beyond the Brayton cycle and innovative approaches to enhancing Brayton cycle-based interoperability Hybrid approaches Pressure gain combustion Enhanced combustor/augmentor technologies Enhanced integration technologies for carrier suitability Advanced flow control for inlets/nozzles Efficient aero/thermal/structural designs for survivable systems Turbomachinery and Drive Systems with Enhanced Maintainability Diagnostics, logic-based tools for Virtual Inspection capability In-situ repair technologies for FOD-susceptible components Dynamic/transient models Turbine rotordynamics, tip clearance reactions Seals, lubricants, bearings and drive systems Diagnostics for bearing/lubrication system degradation detection Highly efficient powered Lift Fans Higher aerodynamic loading without structural compromise Lighter weight structures 14
15 SBA NNR Propulsion Product Descriptions (2 of 2) Jet Noise Reduction for TACAIR Models for/simulations of jet noise sources, noise propagation and mitigation approaches Active control tools, predictions, concepts and diagnostics Multi-stream noise reduction database and component technology maturation Active jet noise control components/testing to achieve beyond -10 dba reduction Hot-Section Materials and Coatings Durable thermal/environmental barrier coatings Fundamental studies of constituents (loading transfer, transient response, environmental degradation, etc.) for naval-unique operating conditions Manufacturing/fabrication processes for affordable CMCs in hot section applications Validation testing for CMC reliability/performance of hot-section components Advanced joining methods for CMC subcomponents Small UAV Propulsion Decreased weight of engine components Fuel system miniaturization Advanced crankshaft design Propeller/propfan technologies to reduce noise and provide for high power to weight Organic pitch change actuation methods/materials Low temperature combustion (LTC) technology for size class and beyond diesel for improved efficiencies/reduced emissions Electronic fuel injection system improvements Rate-shaping multiple injections per cycle Fuel pressure control Pressure augmentation approaches for increased specific power Inlet/exhaust approaches including super-/turbo-charging technology at size and weight of interest Variable compression ratio engine technologies 15
16 SBA NNR Propulsion Execution Execution (dates are approximate) Anticipate 6.1 (Basic Research) and 6.2 (Applied Research) awards beginning Government Fiscal Year 2014 (FY14) Partnerships with Department of Navy Laboratories encouraged (e.g. NAVAIR, NRL) White papers requested 28 Sep 2012 Invitation to submit full proposal for FY14 efforts in Nov 2012 Proposals Jan/Feb 2013 Decisions made Apr 2013 Awards made Oct 2013 ONR Propulsion Program Review Summer/Fall
17 Questions / Comments Dr. Brenda S. Henderson, Program Officer (Detailee) SBA NNR Propulsion, Deputy Program Manager/6.1 Lead Aerospace Sciences Research Division Naval Air Warfare and Weapons Department (Code 35) Office of Naval Research (ONR) brenda.s.henderson@navy.mil Dr. Joseph Doychak, Program Officer SBA NNR Propulsion, Program Manager/6.2 Lead Aerospace Sciences Research Division Naval Air Warfare and Weapons Department (Code 35) Office of Naval Research (ONR) joseph.doychak@navy.mil 17
18 Glossary 6.1 Department of Defense Budget Activity Basic Research 6.2 Department of Defense Budget Activity Applied Research ASW Anti-submarine Warfare CBD Commerce Business Daily CMC Ceramic Matrix Composite FADEC Full Authority Digital Engine Control FNC Future Naval Capability FOD Foreign Object Damage FW Fixed-wing aircraft FY Government Fiscal Year GNC Guidance, Control and Navigation HQ Hardware Qualification IBR Investment Baseline Review INP Innovative Naval Prototype LTC Low Temperature Combustion NAVAIR Naval Air Systems Command NRL Naval Research Laboratory NNR National Naval Responsibility ONR Office of Naval Research PEO Program Executive Office (T Tactical Aircraft, A Air ASW, Assault and Special Mission) PMA Program/Project Manager, Air (263 - Small Tactical Unmanned Aircraft System ) S&T Science and Technology SBA NNR Sea-based Aviation National Naval Responsibility TACAIR Tactical Aircraft TET Turbine Engine Technologies UAV Unmanned Aerial Vehicle VCE Variable Cycle Engine VDI Virtual Dynamic Interface V/STOL Vertical/Short Take-off and Landing WOD Wind-over-deck 18
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