APPLICATION OF A PID CONTROLLER BASED ON FUZZY LOGIC TO REDUCE VARIATIONS IN THE CONTROL PARAMETERS IN PWR REACTORS.
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1 2013 International Nuclear Atlantic Conference - INAC 2013 Recife, PE, Brazil, November 24-29, 2013 ASSOCIAÇÃO BRASILEIRA DE ENERGIA NUCLEAR - ABEN ISBN: APPLICATION OF A PID CONTROLLER BASED ON FUZZY LOGIC TO REDUCE VARIATIONS IN THE CONTROL PARAMETERS IN PWR REACTORS. Wagner Eustáquio de Vasconcelos 1,2*, Antônio José da Cruz Filho 2*, Carlos Alberto Brayner de Oliveira Lira 1**, Thiago Souza Pereira de Brito 1****, José Antônio Marques 2**, Antônio Claudio Marques Afonso 1*** e Marcello Goulart Teixeira 3. 1 Departamento de Energia Nuclear Centro de Tecnologia e Geociências Universidade Federal de Pernambuco Av. Prof. Luiz Freire, , Cidade Universitária, Recife, PE wagner@unicap.br* cabol@ufpe.br** afonsofisica@gmail.com*** thiago.brito86@yahoo.com.br**** 2 Centro de Ciências e Tecnologia - CCT Universidade Católica de Pernambuco Rua do Príncipe, , Boa vista, Recife, PE antonio.jscf@gmail.com* jamarkss@uol.com.br** 3 Departamento de Informática - Instituto de Matemática Universidade Federal do Rio de Janeiro Rio de Janeiro, RJ marcellogt@dcc.ufrj.br ABSTRACT Nuclear reactors are in nature nonlinear systems and their parameters vary with time as a function of power level. These characteristics must be considered if large power variations occur in power plant operational regimes, such as in load-following conditions. A PWR reactor has a component called pressurizer, whose function is to supply the necessary high pressure for its operation and to contain pressure variations in the primary cooling system. The use of control systems capable of reducing fast variations of the operation variables and to maintain the stability of this system is of fundamental importance. The best-known controllers used in industrial control processes are proportional-integral-derivative (PID) controllers due to their simple structure and robust performance in a wide range of operating conditions. However, designing a fuzzy controller is seen to be a much less difficult task. Once a Fuzzy Logic controller is designed for a particular set of parameters of the nonlinear element, it yields satisfactory performance for a range of these parameters. The objective of this work is to develop fuzzy proportional-integral-derivative (fuzzy-pid) control strategies to control the level of water in the reactor. In the study of the pressurizer, several computer codes are used to simulate its dynamic behavior. At the fuzzy-pid control strategy, the fuzzy logic controller is exploited to extend the finite sets of PID gains to the possible combinations of PID gains in stable region. Thus the fuzzy logic controller tunes the gain of PID controller to adapt the model with changes in the water level of reactor. The simulation results showed a favorable performance with the use to fuzzy-pid controllers. Keywords: PID, Fuzzy, reactor, controller, pressurizer
2 1. INTRODUCTION Nuclear power reactors are physical systems of non-linear nature and its parameters vary with time as a function of power level. These features should be considered if there are large variations of power in plant work arrangements, such as tracking load conditions. As a consequence, a transitional arrangement will be developed where the pressure and the average temperature of the primary circuit will experience significant variations in order to inhibit pressure fluctuations and maintain the pressurized system, adapted to the cooling system of a PWR a component called a pressurizer. Bruel (1997) also highlighted the main thermodynamic consequences on two thermodynamic phenomena that can occur in a PWR: vapor compression (insurge) and pressure drop (outsurge).the most important consequence with respect to compression is the condensation of steam on droplets of the spray and made it clear that this phenomenon is more relevant in pressure control of system.with respect to outsurge was told that the most important consequence is the appearance of bubbles, which begins with the pressure drop.some considerations were made on the rate of growth of bubbles and among them may be noted that relates the growth of these bubbles with the heat conduction in the liquid superheated. The applicability of theories concerning this subject was not successful due to a high degree of complexity of other measures.in view of this difficulty, many authors did not take into account the water overheating and the time elapsed after the onset of evaporation, and simply consider thermodynamic equilibrium in the water phase;in this situation, the liquid expands along the saturation line and, as a consequence, the evaporation rate is set at a value slightly higher than the actual value.considering the important role played by this component, it is necessary to develop a controller to pressurizer in view of increasing the safety and inhibiting occurrence of potential accidents. The development of the control system is crucial to reduce the rapid variations of operating variables and to maintain system stability. The controller most known and used in the industrial process are the PID controllers (proportional-integral-derivative), due to its simple structure and robust performance in a wide range of operating conditions.recently, fuzzy logic, in general, and modeling based on fuzzy rules have been successfully applied in power control the nuclear reactor. The reactor power control has been used in conditions traditionally base load operation. But with the increasing share of electricity generation plants, it seems that the tracking operation load in nuclear reactors will be inevitable in the future, it is difficult to obtain satisfactory performance with classic control strategy to control the power of a nuclear reactor. (LIU et al., 2009). The control of multi-models is a relatively efficient type of control strategy non-linear timedependent (CIPRIAN et al. 2008; KOLAVENNU et al. 2001), but often provides unacceptable errors (ZOU et al. 2007). These errors have been minimized with advanced control systems that allow intelligent control of nonlinear systems time-dependent. The controller based on fuzzy logic (FLC) is a good representative of this new generation of intelligent controllers (ISMAEL & YU, 2006), but when used in control system of power levels in nuclear reactors, is not easy to deal with the problem of inaccuracy in comparison
3 with classic controllers as proportional-integral-derivative (PID).The incorporation of FLC and PID, known as Fuzzy-PID, brings good results and its excellent properties are well known (RUBAAI et al., 2007, 2008). The main feature of fuzzy logic is its representation in the form of membership functions (MF) based on a specified rule (WAGNER & HAGRAS, 2007; NARVYDAS et al., 2007). Unlike the conventional controller in which the control algorithm is described analytically by differential algebraic equations or by a mathematical model in the fuzzy control logic rules are used in the control algorithm, with the intent of describing a routine human experience, your intuition and heuristics to control a process (ZADEH, 1965). The fuzzy controllers are robust and high adaptability by incorporating the knowledge that other systems can not always aggregate (GUERRA, 1998). Are also versatile, especially when the physical model is complex and of the difficult mathematical representation. Furthermore, even in systems where the uncertainty is present intrinsically are capable of aggregating the feature robustness of the method. 2. CONTROLLERS 2.1.Fuzzy Controller Control strategy of fuzzy-pid pressurizer of a PWR nuclear reactor, are first designed PID gains and then FLC to explore the finite set of PID gains for the possible combinations of these gains in the stable region to improve the accuracy by function relevance (LIU, 2009). Thus, the PID gain adapts the model to correct water level in the pressurizer. Figure 1 shows the control system provided for this work. Figure 1 -Fuzzy PID control of water level in the pressurizer(liu, 2009) 2.2 PID Controllers Most of industrial controllers are kind of Proportional-Integral-Derivative (PID), implemented primarily by programming a Programmable Logic Controller (PLC), also sometimes called by PLC. The flexibility, low cost and robustness of PLCs and the availability of functional blocks of hardware such as, for example, central processing units (CPU), counters, timers, arithmetic units, schedulers, comparators, analog and digital input, "drivers "relays and stepper motors,
4 communication module, modules interfacing parallel and serial, integrators and differentiators make it possible to program a PLC in several different ways. The massive presence of computing technology suggests using discrete digital PID controllers, and hence a PID controller becomes just another program in memory of a computer. The continuous signal at error input of the controller is sampled and converted into digital signals, while the digital output of the controller is converted to an analog signal continuously fed to the process control. The controller is a PID controller whose temporal continuous function for input and output position control is: and its discrete form: L(t) = Kp. e(t) + Ki.? e(t)dt + Kd de(t) dt L(k) = Kc.?e(k) + T τ i.? n k=0 e(k) + τ d T (1) [e(k) e(k 1)]? (2) 3. MATERIALS AND METHODS 3.1PlantPilot A pressurizer is a pressure vessel, thermally insulated and filled with water and steam. Under conditions of pressure increase, there will be an inflow of water in the primary circuit to the pressurizer via a supply line will tend to condense the steam thus preventing that the pressure increase unduly. In conditions as pressure drop, there will reflux water of pressurizer for the primary circuit.the pressure drop will cause the appearance of bubbles within the superheated liquid by flashingand evaporation in the liquid-vapor interface, producing steam and thereby preventing the pressure decrease too much.for this, the experiment simulated the control of water level drop generating pressure drop in the pressurizer using a PID controller in which the parameters were defined by fuzzy logic. The experiment was conducted in a pilot plant of the Process Control Laboratory of the Catholic University of Pernambuco. This plant can simulate the automatic control system pressurizer of a PWR reactor. The plant used is composed: a supervisory control (Figure 2), a pressure vessel 100 l (Figure 3); level, flow and pressure meters, resistance heating, thermocouple, pressure safety and relief valves; pumps; transducers, control valves and air regulators.
5 Figure 2: Supervisory control of pressure vessel used in this work. Figure 3: Pressure Vessel used in experiments. The system at atmospheric pressure and fed with water by water pumps 0.12 HP. The motor pumps were set at 1500rpm. We constructed an algorithm for a PID controller based on fuzzy logic and inserted into the system for controlling the water level in the vessel. The set point was set at 70% capacity and simulated level falls to 55% of its total capacity where the developed controller is triggered.
6 4. Results A PLC was deployed and operating parameters were set by a computer program developed based on fuzzy logic. The parameters obtained were the constants Kp = 2.34 and Ki = The controller was stable in its performance.therefore several falls were simulated water level subsequent to verify the system's response in the face of disturbance as in pressurizer pressure drops in a PWR. Several drops of water level 70% to about 54% in the vessel can be seen in Figure Water Level (%) t (s) Figure 4: Controller response to a drop in water level. It was observed that the system responded consistently to disturbance returning to the set point of 70%. It was observed a region of stability where of the error function of time. The smallest error can be achieved with improvements in the techniques used in this work. The set point of 70% and a deviation of 3.9 in the region of stability. This value corresponds to 5.6% error, could be considered an acceptable value for the proposed conditions and system stability. However, it must be taken into account the level of accuracy of the system in which it is necessary to operate the system, because the accuracy of the controller directly influence the cost of system deployment in a PWR. 5. CONCLUSIONS The controller showed good performance and the response simulations. In future work is to be established fuzzy control system in order to modify the operating parameters of the fuzzy controller as a function of the error generated as a function of time. ACKNOWLEDGMENTS
7 To Catholic University of Pernambuco and the Federal University of Pernambuco. REFERENCES BRUEL, R. N. Análise de sensibilidade de um modelo teórico do pressurizador, Dissertação de Mestrado em tecnologias energéticas nucleares, IPEN (USP), CIPRIAN, L., et al., Multi-model systemwith nonlinear compensator blocks. GUERRA, R. Projeto e simulação do controle de atitude autônomo de satélites usando lógica nebulosa p. (Mestrado em Engenharia e Tecnologia Espaciais/Mecânica Espacial e Controle) Instituto Nacional de Pesquisas Espaciais, São José dos Campos, ISMAEL, M.-M., YU, T., 2006.An effective fuzzy PD control for high precision servo mechanisms. In: Proceedings of the World Congress on Intelligent Control and Automation (WCICA), vol. 1, Proceedings of the World Congress on Intelligent Control and Automation (WCICA), pp KOLAVENNU, S., PALANKI, S., COCKBURN, J.C., 2001.Robust controller design for multimodel H2/Hinfinity synthesis. Chemical Engineering Science 56 (August (14)), LIU, C., PENG, J., ZHAO, F.; LI. C. Design and optimization of fuzzy-pid controller for the nuclear reactor power control. Nuclear Engineering and Design, v. 239, v , NARVYDAS, et al., 2007.Autonomous mobile robot control using fuzzy logic and genetic algorithm. In: th IEEE Workshop on Intelligent Data Acquisition and Advanced Computing Systems: Technology and Applications, IDAACS, th IEEE Workshop on Intelligent Data Acquisition and Advanced Computing Systems: Technology and Applications, IDAACS, pp RUBAAI, et al., 2007.DSP-based implementation of fuzzy-pid controller using geneticoptimization for high performance motor drives. In: Conference Record IAS Annual Meeting (IEEE Industry Applications Society), Conference Record of the 2007 IEEE Industry Applications Conference 42nd Annual Meeting, IAS, pp WAGNER, C., HAGRAS, H., A genetic algorithm based architecture for evolving type-2 fuzzy logic controllers for realworld autonomous mobile robots. In: IEEE International Conference on Fuzzy Systems, 2007 IEEE International Conference on Fuzzy Systems, FUZZY, p ZADEH, L. A. Fuzzy sets. Information and Control, v. 8, p ZOU, T., WANG, X., LI, S.Y., ZHU, Q.M., A mixed logic enhanced multi-model switching predictive controller for nonlinear dynamic process. Control and Intelligent Systems 35 (2),
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