PI (PROFIBUS & PROFINET International)
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1 PI (PROFIBUS & PROFINET International) Diepenbeek, 6 oktober 2009 Dolf van Eendenburg Director
2 Leden van PROFINET & IO-Link ACRO openhuis 6 oktober
3 Twee productlijnen Regional PROFIBUS & PROFIENT Associations PI International (PI) PROFIBUS & PROFINET PROFIBUS & PROFINET Competence Center PROFIBUS & PROFINET Test Laboratories Technologies Fieldbus-based Automation Technology Proxy Technology Ethernet-based Automation Technology ACRO openhuis 6 oktober
4 PROFINET Wereldwijd 9 ACRO openhuis 6 oktober
5 Wereldwijde presentie en support W- EU 25 Regionale PROFIBUS Associations () wereldwijd 36 Competence Centers (PICC) in 13 landen 10 Test Laboratoria (PITL) wereldwijd voor certificering testen Belgium PCC Denmark Finland France PCC Great Britain PCC Germany + Austria PCC, PTL Ireland Italy Netherlands PCC, PTL Norway Sweden PCC Switzerland PCC Czech Rep. Poland PCC Russia Slovakia E- EU America Brazil USA PCC, PTL S. Africa Australia/ New Zealand China PCC, PTL Japan PCC, PTL Korea S.-E.-Asia PCC Thailand PCC Asia = Regional PROFIBUS Association PICC = PROFIBUS Competence Center PITL = PROFIBUS Test Laboratory ACRO openhuis 6 oktober
6 ACRO openhuis 6 oktober
7 ACRO openhuis 6 oktober
8 PROFInieuws Bulletin PROFIBUS & PROFINET ACRO openhuis 6 oktober
9 9
10 Reasons for Saving A Global Reduction of CO2 is Needed The Green Factory Electrical Prices Rising Worldwide 170,0 160,0 150,0 140,0 130,0 120,0 110,0 100,0 90,0 80,0 Jan 00 Jul 00 Jan 01 Jul 01 Jan 02 Jul 02 Jan 03 Jul 03 Jan 04 Jul 04 Jan 05 Jul 05 Jan 06 Jul 06 Jan 07 Jul 07 Jan 08 Jul 08 Erzeugerpreisindex Strom bei Abgabe an gew erbliche Anlagen Erzeugerpreisindex Strom bei Abgabe an Sondervertragskunden Verbraucherpreisindex Strom Source: German Federal Statistics Office 10
11 Saving of is Required everywhere Saving of energy in production? 11
12 Consumption of Bodyshop Power / kw 20kW power demand during non-production time =SWITCH OFF 12
13 Saving Through Standardization System planning Selection of suitable products during design phase Optimization of system operation and energy requirement through simulation Process optimization System operation Active energy management at runtime conserves energy Managing energy without hampering the production process Operation of energy functions via PROFINET 13
14 Overview of Use Cases Plug-In MES UC 1: Disconnection and connection during pauses UC 2: Disconnection and connection on the weekend UC 3: Load-dependent machine control Saving profile UC 4: Pausing auxiliary process under threat of load spike TP 1 TP 2 TP 3... ACRO openhuis 6 oktober
15 Saving of by PI (PROFIBUS & PROFINET Int.) OEM: Equipment Controller, Optimization System Vendors System Blocks HMI System Control Controller PI: Communications Statemachines Infrastructure Device Manufacturer: Design Optimization Technology Motion Control & Drives Robots Decentralized Peripherals Sensors 15
16 New Devices with Saving Profile Integration of the energy saving profile into individual components (e.g. robots, subsystems like adhesive bonding or inductive heating, frequency converters, motor starters, HMI, lasers) such that no new hardware is required. PLC Bus signals or I/O On / Off Sleep Wake Power safe mode x on 16
17 Requirements of the End-User Usability Same conduct of the devices during Parameterization HMI Controller Runtime Diagnosis Safety Wide Support of Device Manufacturer Higher Saving Effect Technology Motion Control & Drives Robots Decentralized Peripherals Sensors Option of Choice Standardization by PI (PROFIBUS & PROFINET International) 17
18 Procedure Request of AIDA Definition of Use Cases and Requirements by PROFINET Marketing WG Definition of a Profile Implementation by Device Manufactur ers Deployment Fulfillment of the defined Use Cases and sites requirements on the following terms: Use of existing (communications-) mechanisms Independent Implementation Fast Realization possible First Release of the Saving Profile PROFIenergy available to the market by the end
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