The Composites Market
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- Randall Powell
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1 presents: The Composites Market - Applications, Developments & Trends - Hannover Messe, April 9th, 2014 page 1
2 Composites Germany - Members Composites Germany was founded by the four leading composites organisations in Germany in 2013 page 2
3 Composites: Key Technology BMW i3: IAA September 2013 Airbus A350: First Flight June 2013 Composites Material Machinery / Production Technique page 3
4 Worldwide Composites Production Production Volume Worldwide (2013) ~ 8,5 Mio. Tons Market shares of different fiber / material types: CRP Demand (worldwide) NRP Demand (Automotive Ind. - Europe)* GRP - Shortfiber Reinforced Thermoplastics (Europe)** GRP - Thermoset Composites (Europe) GRP - GMT/LFT (Europe) = tons * Estimated tons [use of wood & natural fibers in the European Automotive Industry tons; nova Insitute] ** estimated page 4
5 Herausforderungen/Chancen für Unternehmen The European GRP Market page 5
6 GRP Production in Europe* (kt) * 2013* = estimated * Europe = UK/Ireland, Belgium/Netherlands/Luxembourg, Denmark/Sweden/Norway/Finland, Spain/Portugal, Italy, France, Germany, Austria/Switzerland, Eastern Europe (Poland, the Czech Republic, Hungary, Rumania, Serbia, Croatia, Macedonia, in 2011 plus Latvia, Lithuania, Slovakia, Slovenia) page 6
7 GRP Production in Europe (countries) 2009 (%) 2010 (kt) 2011 (kt) 2012 (kt) 2013* (kt) UK / Ireland Belgium / Netherlands / Luxembourg Finland / Norway / Sweden / Denmark Spain / Portugal Italy France Germany Austria / Switzerland Eastern Europe** Sum: * = estimated ** Eastern Europe = Poland, the Czech Republic, Hungary, Rumania, Serbia, Croatia, Macedonia, Latvia, Lithuania, Slovakia, Slovenia page 7
8 GRP Production in Europe (countries) 2009 (%) 2010 (kt) 2011 (kt) 2012 (kt) 2013* (kt) UK / Ireland Belgium / Netherlands / Luxembourg Finland / Norway / Sweden / Denmark Spain / Portugal Italy France Germany Austria / Switzerland Eastern Europe** Sum: * = estimated ** Eastern Europe = Poland, the Czech Republic, Hungary, Rumania, Serbia, Croatia, Macedonia, Latvia, Lithuania, Slovakia, Slovenia page 8
9 GRP Production in Europe (countries) 2009 (%) 2010 (kt) 2011 (kt) 2012 (kt) 2013* (kt) UK / Ireland Belgium / Netherlands / Luxembourg Finland / Norway / Sweden / Denmark Bedeutung Deutschlands Importance steigt kontinuierlich!! of German market increases continuously Spain / Portugal Italy France Germany 118 [14,5%] 161 [15,9%] 172 [16,4%] 182 [18,0%] 192 [19,1%] Austria / Switzerland Eastern Europe** Sum: * = estimated ** Eastern Europe = Poland, the Czech Republic, Hungary, Rumania, Serbia, Croatia, Macedonia, Latvia, Lithuania, Slovakia, Slovenia page 9
10 GRP Production - Europe (processes, parts) 2009 (kt) 2010 (kt) 2011 (kt) 2012 (kt) 2013* (kt) SMC BMC SMC/BMC Hand lay-up Spray-up Open mould RTM Sheets Pultrusion Continuous processing Filament winding Centrifugal casting Pipes and Tanks GMT/LFT Others Sum: * = estimated page 10
11 SMC/BMC Serial Production ¼ of European production volume 2009 (kt) 2010 (kt) 2011 (kt) 2012 (kt) 2013* (kt) SMC BMC SMC/BMC Sum: Application areas: electronic industry, automobile industry, Source: Menzolit AVK-Einführungsseminar page 11
12 Open Mould Handcraft Continuous loss of market share, but still important 2009 (kt) 2010 (kt) 2011 (kt) 2012 (kt) 2013* (kt) Hand lay-up Spray-up Open mould Sum: Application areas: pools, wind energy, boat building, mold making Source: RTM-Einführungsseminar; Büfa; Wolfangel page 12
13 RTM The Future?! RTM Resin Transfer Molding; More than ONE process 2009 (kt) 2010 (kt) 2011 (kt) 2012 (kt) 2013* (kt) RTM Sum: Application areas: automotive industry, boatbuilding, sports & leisure Source: RTM-Seminare; Wolfangel GmbH, BÜFA, Huntsman page 13
14 Continuous Composites Processing 12% of the whole european production volume 2009 (kt) 2010 (kt) 2011 (kt) 2012 (kt) 2013* (kt) Sheets Pultrusion Continuous processing Sum: Application areas: infrastructure, offshore, commercial vehicles Source: AVK-Seminar; TC-Domine, Butzbach GmbH Industrietore, Röchling, page 14
15 Thermoplastic Composites: GMT/LFT More than automotive with high future potential 2009 (kt) 2010 (kt) 2011 (kt) 2012 (kt) 2013* (kt) GMT/LFT Sum: Application areas: automotive, sports & leisure, customer goods Source: EATC; Bond-Laminates page 15
16 Thermoplastic Composites: Organosheets Pre-Impregnated semi-finished products Semi-finished material can be transformed into 3D products in cycle times of typically a minute Good mass manufacturing capability Several polymers and fibers can be used Application areas: aerospace, automotive, sports, protection Source: Bond-Laminates page 16
17 GRP Production 2013: Application Industries page 17
18 Herausforderungen/Chancen für Unternehmen The Worldwide CRP Market page 18
19 Production Capacity 2012 (t) [Manufacturers] The manufacturers market is continuously changing Source: AVK-/CCeV-Market Report page 19
![Production Capacity 2012 [by Regions] 97% of the worldwide carbon](/docs-images/77/76247411/images/20-3.jpg "fibers are used for composites industry South Korea 5% Taiwan 8%")
20 Production Capacity 2012 [by Regions] 97% of the worldwide carbon fibers are used for composites industry South Korea 5% Taiwan 8% Russia 3% Others 3% Japan 23% China 11% Europe 24% USA 23% Whole production capacity t Source: AVK-/CCeV-Market Report page 20
21 Worldwide CRP Demand (kt) * = expected Source: AVK-/CCeV-Market Report page 21
22 Global CF-Consumption (2012) Source: AVK-/CCeV-Market Report page 22
23 Herausforderungen/Chancen für Unternehmen What about the Future? If I had asked people what they wanted, they would have said faster horses. Henry Ford page 23
24 Application Industries - Drivers Transport Esthetics/Image Lightweight potential Mechanical properties Political pressure (CO2). Sources: BMW, Airbus, Mercedes page 24
25 Application Industries - Drivers Electric/Electronic Mechanical properties Price & Cost Sources: EPTA, AVK page 25
26 Application Industries - Drivers Construction Mechanical properties Lighweight Design aspects Political pressure Sources: Alpha Ventus, Butzbach GmbH, DSM page 26
27 Application Industries - Drivers Sports & Leisure Esthetics/Image Mechanical properties Sources: Bond Laminates, Lamilux page 27
28 Application Industries - Drivers Alternative Energy Mechanical properties Political pressure Sources: EPTA, Alpha Ventus; Polytec Group page 28
29 Application Industries - Drivers Aerospace Mechanical properties Lighweight Design aspects Source: wikipedia page 29
30 To-Do s Image of composites: marketing (Industry & University) Cost reduction (Raw materials & production process) Research (across the whole value chain) Improvement of material combination methods / hybrids Bundling of general interests: speak with one-voice Source: Alpha ventus, BMW AG, SVK, AVK-Tagung Vortrag Dr. Effing, Butzbach GmbH Industrietore page 30
31 Contact Information: Dr. Elmar Witten Managing Director AVK Federation for Reinforced Plastics D Frankfurt am Main Phone: +49 (0) 69 / Fax: + 49 (0) 69 / Mail: elmar.witten@avk-tv.de Web: page 31
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