Table of ontents Product Page No. Product Page No. Panel Information Profiles...PMB-2 Panel Overview...PMB-2 Flashing Profiles Eave...PMB- Extended Eave...PMB- leat...pmb- Offset leat...pmb- Starter...PMB- Box Gutter...PMB- Box Gutter End...PMB- Universal Gutter/Downspout Strap...PMB- 4" x /2" Downspout...PMB- 4" x /2" 9 Elbow...PMB- Downspout Bracket...PMB- Valley...PMB- Rake...PMB- Rakewall...PMB- ounter Flashing...PMB- Reglet Flashing...PMB-4 Ridge/Hip over...pmb-4 Vented Ridge over...pmb-4 Vent Drip...PMB-4 Peak...PMB-4 Pitch Break...PMB-4 Outside orner...pmb-4 Inside orner...pmb-4 Gravel Stop...PMB-4 oping...pmb-4." Sill/Head...PMB-4 2.2" Sill/Head...PMB-4." Sill to Soffit...PMB-4 2.2" Sill to Soffit...PMB-4 Z-losure...PMB-4." Z-losure...PMB- Accessory Profiles urved Mini-Batten lip...pmb- Mini-Batten () lip...pmb- Mini-Batten (.") lip...pmb- Maxi-Batten lip...pmb- Bearing Plate...PMB-...PMB- Tape Sealant...PMB- Rubber Roof Jack...PMB- Touch-Up Paint...PMB- Metal Panel Hemming Tool...PMB- Vent Material...PMB- Detail onditions Eave with Offset leat Detail...PMB-0 Extended Eave Detail...PMB- Gutter with Offset leat Detail...PMB- Valley with Offset leat Detail...PMB-2 Slope hange Detail...PMB- Transition Detail...PMB- Rake Detail...PMB-4 Rake Parapet ounter Detail...PMB- Rake Parapet Reglet Detail...PMB- High Side Eave at Parapet ounter Detail...PMB-6 High Side Eave at Parapet Reglet Detail...PMB-6 Peak Detail...PMB-7 Vented Ridge Detail...PMB-7 Ridge/Hip Detail...PMB-8 Testing Information UL 80 Wind Uplift Information...PMB-6 UL 26 Fire Resistance Ratings...PMB-7 Design/Installation onsiderations Fastener Installation Technique...PMB-8 ondition of Substructure...PMB-8 Ventilation...PMB-9 Panel Applications...PMB-9 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ 800.406.787 (orporate Office) www.metalsales.us.com PMB-
PANEL PROFILES Panel Overview 7 URVING SPES. 2", 6", or 8" overage Mini-Batten: 2", 6", 8" Radius : 4'-0" Pan & Batten For panel lengths over 2'-0", please inquire. 24 gauge only. /2" nominal 2", 6", or 8" overage /4" 7 /6" 2", 6", or 8" overage 2", 6", or 8" overage SLOPE SUBSTRATE OVERAGE LENGTH AVAILABILITY APPLIATION PERFORMANE TEST FASTENING SYSTEM FASTENERS MATERIALS FINISH The minimum recommended slope for any Mini/Maxi-Batten roofing panel is :2. The recommended substrate is plywood with a 0 pound felt moisture barrier. To avoid panel distortion, use a properly aligned and uniform substructure. Please note that Mini/Maxi-Batten panels are not recommended for use over open framing. Mini-Batten panels have a coverage of 2", 6", and 8" widths either with or." in heights. Maxi-Batten panels have a coverage of 2", 6", and 8" widths in 7 height. Lengths under '-0" are available with some cutting restrictions. Maximum recommended panel length is 4'-0". Longer panels require additional consideration in packaging, shipping, and erection. Please consult your Metal Sales branch for recommendations (see PGI-2 and for locations). curve of batten panels is 4'-0" radius. For urved panel lengths over 2'-0", please inquire. Mini/Maxi-Batten panels are available in 26 and 24 gauge. Architectural and Residential panel. UL 80, ASTM E-92 ( Mini-Batten only), UL 228, UL 790, UL 26, Miami-Dade ounty ( Mini-Batten only) oncealed lip System. The fastener selection guide should be consulted for choosing proper fasteners for specific applications. Quantity and type of fastener must meet necessary loading and code requirements (see PGI-2-). Steel grade 0, per ASTM A-792 * Acrylic oated Galvalume (AG) / ASTM A-792 - AZ Prepainted Galvalume / ASTM A-792 - AZ0 ** Fluorocarbon (PVDF) * Differential appearance of Acrylic oated Galvalume roofing materials is not a cause for rejection. ** Meets both Kynar 00 and Hylar 000 specifications. PMB-2 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ 800.406.787 (orporate Office) www.metalsales.us.com
EAVE Flashing Profiles EXTENDED EAVE LEAT 7 6" X* " Hem X* " /2" 2 /2" /2" - *Specify Slope Angle OFFSET LEAT STARTER BOX GUTTER /2" /2" /2" 2 /2" /2" X* " 4" Hem ", 20'-" - *Specify Slope Angle BOX GUTTER END UNIVERSAL GUTTER/ DOWNSPOUT STRAP Hem DOWNSPOUT 4" x /2" 4" /2" " 4" 6" " /2", 20'-" (Also available 6" x 4") 9 0 ELBOW 4" x /2" DOWNSPOUT BRAKET VALLEY 4" /2" 2" X* 0" (Also available 6" x 4") (Also available in 4 ) RAKE 4" (Also available 4") RAKEWALL, 20'-" - *Specify Slope Angle OUNTER FLASHING " /2" 4" /4" Hem, 20'-" Hem /4" Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ 800.406.787 (orporate Office) www.metalsales.us.com PMB-
Flashing Profiles (cont.) REGLET FLASHING RIDGE/HIP OVER VENTED RIDGE OVER 2" Hem /2" /2" Hem X* " Hem " X* 7, 20'-" - *Specify Slope Angle, 20'-" - *Specify Slope Angle VENT DRIP PEAK PITH BREAK /4" 60 /4" 20 " X* 6" X* 4" /4" 6", 20'-" - *Specify Slope Angle - *Specify Slope Angle OUTSIDE ORNER /2" INSIDE ORNER /2" GRAVEL STOP /2" /2" /2" /2" X* 4", 20'-", 20'-", 20'-" - *Specify Slope Angle OPING." SILL/HEAD 2.2" SILL/HEAD 0" Hem 4" 2 /2" /2" /2" 2 /2" 2 /4" /2", 20'-"." SILL TO SOFFIT 2.2" SILL TO SOFFIT Z-LOSURE 2 /2" /2" /2" 2 /2" 2 /4" /2" 4 /4" 4 /4" PMB-4 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ 800.406.787 (orporate Office) www.metalsales.us.com
Flashing Profiles (cont.)." Z-LOSURE /2" - Indicates color side of flashing. MINI/MAXI-BATTEN URVED MINI-BATTEN LIP Accessory Profiles MINI-BATTEN () LIP MINI-BATTEN (.") LIP MAXI-BATTEN LIP BEARING PLATE TUBE SEALANT TAPE SEALANT 4" X " RUBBER ROOF JAK 0. oz. artridge Urethane TOUH-UP PAINT 7 X /6" X 2' Double Bead Butyl - Gray METAL PANEL HEMMING TOOL MINI ( /4" to O.D. Pipe) #2 ( /4" to " O.D. Pipe) #4 (" to 6" O.D. Pipe) #6 (6" to 9" O.D. Pipe) #8 (7" to " O.D. Pipe) VENT MATERIAL Available in pints PVDF / MS olorfast4 7 4" Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ 800.406.787 (orporate Office) www.metalsales.us.com PMB-
UL 80 Wind Uplift Information 2 2 4 MINI-BATTEN onstruction No. 40 March 24, 998 Uplift - lass 90 Fire Not Investigated. Metal Roof Deck Panels* No. 24 MSG min coated steel. Max panel width 22-/4 in. and rib height 7/8 in. Panels continuous over two or more spans. End laps to occur adjacent to supports with panels overlapped min 4 in. A line of sealant may be used at panel ends and side laps. METAL SALES MANUFATURING ORPORATION - Mini-Batten Inch Panel A. Panel ap* ap covering panel ribs and clips to be /8 in. wide and in. high formed from the same type and thickness material as that used to fabricate metal panels (Item ). METAL SALES MANUFATURING ORPORATION - Mini-Batten Inch Panel ap 2. Roof Deck Fasteners* - (Panel lips) One piece clip, 7/8 in. high and 2-/6 in. wide, before field forming, around panel corrugations and 2 in. long. lips are spaced max 24 in. O, located at the panel sides with guide holes in bottom to accommodate screw fasteners (Item ). METAL SALES MANUFATURING ORPORATION - Low Mini-Batten Panel lip. Fasteners - (Screws) Screws used to attach the panel clips to plywood to be No. 0-2 by in. long Pancake head wood screw with a No. 2 Phillips Drive and A-Point. Min one screw per clip. Screws used to attach plywood substructure (Item 4) to wood trusses or joists (Item 6) to be No. 8 by 2 in. Bugle head screws with No. 2 Phillips Drive and S-Point. As an optional fastener, 2-/2 in. long 8d common deformed shank nails may be used. Spacing of screws or nails to be 6 in. O.. at plywood ends and 2 in. O.. at interior connections. 4. Substructure - (Plywood) Plywood decking to be nom /8 in. thick, exposure sheathing span -D, 40/20 plywood. (All joints to be sealed against leakage by using tape and/or caulk.. Felt Paper (Optional) - One or two ply, 0 lb organic felt. 6. Joists - (Wood) (Not shown) - Wood joists to support plywood spaced at 2 ft 0 in. O.. may be one of the following: A. Nom 2 by 6 in. wood joists No. 2 or better. B. Nom 2 by 4 in. wood when used on a top cord of a wood truss, No. 2 or better.. Light gauge structural steel framing with the member against the plywood to be a min No. 22 MSG coated steel, or Steel joists, purlins or hot rolled beams to support steel deck to run perpendicular to the direction of deck at max 6 ft 0 in. O.., min thickness 22 MSG, sized by manufacturer to support loads. 7. Insulation (Optional) (Not shown) - Any compressible blanket insulation, in. max thickness before compression. Insulation to be sandwiched between substructure (Item 4) and its support (Item 6). Refer to General Information, Roof Deck onstruction (Roofing Materials and Systems Directory) for Items Not Evaluated. *Bearing the UL lassification Marking U L Underwriters Laboratories Inc. LISTED PMB-6 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ 800.406.787 (orporate Office) www.metalsales.us.com
UL 26 Fire Resistance Ratings Metal Roof Deck Panels Metal Sales Manufacturing orporation has obtained fire resistance ratings for various products conducted according to test criteria set forth by 'Underwriters Laboratories' "Standard Fire Tests of Building onstruction and Material" (ANSI/UL 26). This test procedure is identical to ASTM E-9 and NFPA 2. The fire resistance rating is for the total assembly and not just the external metal panel. Ratings are expressed in hours and vary depending upon the assemblies. In general, the test criteria is to evaluate the assembly's ability to continue to support the superimposed loads and resist the passage of flame, high temperatures, or hot gases which will ignite combustible materials. The test assemblies are identified by an alpha-numeric design number. For detail information on specific assemblies and hourly ratings see UL Fire Resistance Directory. METAL SALES MANUFATURING ORPORATION R9697 Mechanically attached metal roof panels - Type Low Mini-Batten Panel and ap secured by steel anchor clips. Anchor clips are attached to a hat shaped member* (minimum depth in.) or a bearing plate**. For use in Design Nos. P224, P22, P227, P20, P27, P08, P0, P2, P70, P7, P72, P7, P7, P77, P720, P722, P72, P724, P726, P7, P74, P76, P80, P84, P8, P88, P89, P82, P82, P824. *Hat shaped member to be a minimum of 6 gauge. The member will be fastened through the roof insulation to the steel roof deck with min. No. 4 self-drilling and/or self-tapping fasteners. Spacing to be determined by the structural loading requirements. In addition any compressible UL lassified glass fiber blanket insulation with or without a vapor retarder facing may be used between the specified roof insulation and the metal roof panels. **Bearing plate to be a minimum of 6 gauge. Member will be fastened through the roof insulation to the steel deck with min. No. 4 self-drilling and/or self-tapping fasteners. See the UL Fire Resistance Directory for explanation of each design number listed above. U L Underwriters Laboratories Inc. LISTED Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ 800.406.787 (orporate Office) www.metalsales.us.com PMB-7
Design / Installation onsiderations FASTENER INSTALLATION TEHNIQUE Recommended Tool Type - Use depth locating nose or adjustable clutch on screw gun to prevent overdrilling and strip out. Do not use impact tools or runners. Seating the washer - Apply sufficient torque to seat the washer - do not overdrive the fastener. ORRET Sealing material slightly visible at edge of metal washer. Assembly is watertight. TOO LOOSE Sealing material is not visible; not enough compression to seal properly. TOO TIGHT Metal washer deformed; sealing material pressed beyond washer edge. WOODSREW To prevent wobbling - Make sure fastener head is completely engaged in the socket. If the head does not go all the way in the socket - tap the magnet deeper into the socket to allow full head engagement. Metal chips will build up from drilling and should be removed from time to time. Protect drill point - Push only hard enough on the screw gun to engage clutch. This prevents excess friction and burn out of the drill point. orrect pressure will allow screw to drill and tap without binding. Drilling through sheet and insulation - Ease up on pressure when drilling through insulation to avoid striking the purlin or girt with the point - apply more pressure after drill point contacts purlin or girt. Drilling through purlin overlaps - Drilling through lapped purlins requires extra care. Excessive voids between purlins sometimes damages drill points and two self-drillers might be necessary to complete the operation. It is sometimes advantageous to predrill. ONDITION OF SUBSTRUTURE Whether over solid substrate or open structural framing, panel distortion may occur if not applied over properly aligned and uniform substructure. The installer should check the roof deck for squareness before installing Mini/Maxi-Batten panels. Several methods can be used to verify squareness of the structure for proper installation of the panels. METHOD "A" - One method for checking the roof for squareness is to measure diagonally across one slope of the roof from similar points at the ridge and eave and obtain the same dimension. METHOD "B" - The -4- triangle system may also be used. To use this system measure a point from the corner along the edge of the roof at a module of three (). Measure a point from the same corner along another edge at a module of four (4). Then by measuring diagonally between the two points established, the dimension should be exactly a module of five () to have a square corner. Multiple uses of this system may be required to determine building squareness. If the endwall cannot be made square, the roof system cannot be installed as shown in these instructions. METHOD A 0 0 4 METHOD B PMB-8 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ 800.406.787 (orporate Office) www.metalsales.us.com
Design / Installation onsiderations (cont) VENTILATION Proper design and installation of vapor barriers and ventilation systems are important to prevent condensation and the resulting problems of moisture damage and loss of insulation efficiency. ondensation occurs when moisture laden air comes in contact with a surface temperature equal to or below the dew point of the air. This phenomenon creates problems that are not unique with metal roofing; these problems are common to all types of construction. The underside of the metal roof on a typical Architectural building should be protected from condensation by installing panels directly over a minimum 0 lb moisture barrier and uniform solid substrate. This reduces airspace and the potential of condensation forming on the underside of the panels. Vent Vent Insulation Vent at wall Vent at eave Typical metal building (no attic) Building with attic or retrofitted PANEL APPLIATIONS The following chart highlights UL 80 lass 90 for clip installation on the selected applications (see Fastener Selection Guide page PGI-2-4 for other fasteners available). For more information on UL onstruction numbers, refer to UL Roofing Materials and System Directories. PANEL TYPE APPLIATION INSTALLATION REQUIREMENTS LIP SPAING TYPE OF FASTENER NUMBER REQUIRED MINI-BATTEN LIPS OVER WOOD DEK ONST. #40 LIP OVER RIGID INSULATION / METAL DEK ONST. #97A UL-90 UL-90 24 GAUGE PANEL 24 GAUGE PANEL 2'-0" O..** 2'-0" O..** #0-2 x PANAKE WOODSREW FASTENER *#4- x L DEK SREWS FASTENER MAXI-BATTEN LIPS OVER WOOD DEK ONST. #98 LIP OVER RIGID INSULATION / METAL DEK ONST. #98A UL-90 UL-90 24 GAUGE PANEL 24 GAUGE PANEL 2'-0" O..** 2'-0" O..** #0-2 x PANAKE WOODSREW FASTENER *#4- x L DEK SREWS FASTENER * Length of Deck Screw will vary depending on the total thickness of the rigid insulation and metal decking. ** Based on UL-80. Subject to project loading, closer clip (fastener) spacing may be required. ontact your local Metal Sales branch representative for more information (see pages 2 and ).. For Mini-Batten over plywood deck only. BEARING PLATE Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ 800.406.787 (orporate Office) www.metalsales.us.com PMB-9
Eave with Offset leat Detail lip Pancake Head Woodscrew ('-0" o.c.) Offset leat Pancake Head Woodscrew ('-0" o.c.) Eave leat Panel rib must be field notched and flat part of panel must be field bent to accept offset cleat (see Architectural Manual). PMB-0 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ 800.406.787 (orporate Office) www.metalsales.us.com
Extended Eave Detail lip Pancake Head Woodscrew ('-0" o.c.) Pancake Head Woodscrew ('-0" o.c.) leat Extended Eave Panel rib must be field notched and flat part of panel must be field bent to accept extended eave (see Architectural Manual). MINI/MAXI-BATTEN Gutter with Offset leat Detail lip Pancake Head Woodscrew ('-0" o.c.) Offset leat Pop-Rivet Universal Gutter / Downspout Strap Box Gutter Panel rib must be field notched and flat part of panel must be field bent to accept offset cleat (see Architectural Manual). Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ 800.406.787 (orporate Office) www.metalsales.us.com PMB-
Valley with Offset leat Detail lip Pancake Head Woodscrew ('-0" o.c.) Offset leat Valley " Min. Panel rib must be field notched and flat part of panel must be field bent to accept offset cleat (see Architectural Manual). PMB-2 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ 800.406.787 (orporate Office) www.metalsales.us.com
Slope hange Detail lip Mini or Maxi-Batten Panel (field cut and bend) (Optional Pop-Rivet, Mini-Batten only.) MINI/MAXI-BATTEN Transition Detail lip Mini or Maxi-Batten Panel Pan to be field cut and bent by installer. Batten to be field cut and fastened with Pop-Rivets Pop-Rivet ( per side) Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ 800.406.787 (orporate Office) www.metalsales.us.com PMB-
Rake Detail Pop-Rivet ('-0" o.c.) Z-losure Pancake Head Woodscrew ('-0" o.c.) Rake Pancake Head Woodscrew ('-0" o.c.) leat PMB-4 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ 800.406.787 (orporate Office) www.metalsales.us.com
Rake Parapet ounter Detail Fasteners (by others) ounter Flashing Rakewall Pop-Rivet ('-0" o.c.) Z-losure Pancake Head Woodscrew ('-0" o.c.) MINI/MAXI-BATTEN Rake Parapet Reglet Detail Reglet Flashing Fastener (by others) Rakewall Pop-Rivet ('-0" o.c.) Z-losure Pancake Head Woodscrew ('-0" o.c.) Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ 800.406.787 (orporate Office) www.metalsales.us.com PMB-
High Side Eave at Parapet ounter Detail ounter Flashing Fasteners (by others) Pitch Break Pop-Rivet ( per panel) Z-losure Pancake Head Woodscrew (4 per panel) lip Note: Z-losures must be field cut and bent to fit between panel ribs (see Architectural Manual). MINI/MAXI-BATTEN High Side Eave at Parapet Reglet Detail Fasteners (by others) Reglet Flashing Pitch Break Pop-Rivet ( per panel) Z-losure Pancake Head Woodscrew (4 per panel) lip Note: Z-losures must be field cut and bent to fit between panel ribs (see Architectural Manual). PMB-6 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ 800.406.787 (orporate Office) www.metalsales.us.com
Peak Detail lip Pop-Rivet ( per panel) Z-losure Peak Pancake Head Woodscrew (4 per panel) leat Pancake Head Woodscrew ('-0" o.c.) Note: Z-losures must be field cut and bent to fit between panel ribs (see Architectural Manual). MINI/MAXI-BATTEN Vented Ridge Detail lip Pop-Rivet ('-0" o.c.) Offset leat Deck Screw ('-0" o.c.) Vent Material Z - losure Vented Ridge over Vent Drip AUTION Additional screws may be required for high snow loading and steep slopes. Pancake Head Woodscrew (4 per panel) Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ 800.406.787 (orporate Office) www.metalsales.us.com PMB-7
Ridge/Hip Detail lip Pop-Rivet ( per panel) Z-losure Pancake Head Woodscrew (4 per panel) Ridge/Hip over AUTION Additional screws may be required for high snow loading and steep slopes. PMB-8 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ 800.406.787 (orporate Office) www.metalsales.us.com