PL V/VM 3V/VM SMEC Co., Ltd. 157-, Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, Korea Tel +82 55 34 48 Fax +82 55 34 474 http://www.esmec.com Design and specifications subject to change without notice. www.esmec.com C SMEC 16.4-NO.1
Smart One, Global One High Accuracy, High Rigidity Spindle 1988 - Started as Samsung Heavy Industries Machine Tools Business 1989 - Horizontal and vertical machining center technology partnership with OKK Japan 1991 - Turning center and vertical machining center technology partnership with Mori Seiki 1996-5-sided processing center technology partnership with Toshiba 1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd SMEC Company Engineering Machine Tools Samsung PL V PL VM PL 3V PL 3VM Main Spindle Structure High torque main spindle motor is supported by strong Double Cylindrial Roller bearings and Angular Thrust bearings which allow heavy duty cutting and minimize accelleration/ decelleration times. PL V/VM Spindle Motor(Max/cont.) 15/11 kw Spindle Speed 4, rpm PL 3V/VM Spindle Motor(Max/cont.) 22/18.5 kw Spindle Speed 3,5 rpm SMEC Machining Tools PL V/VM,3V/VM 2 3 Spindle Power & Torque Diagram Strongest in class with superb structural design Simultaneous heavy duty and precision turning - High speed, precision and high rigidity spindle - Stable machine structure - Significantly reduced non-cutting time and high productivity POWER [kw] 5 4 3 2 Torque=381.4N.m Torque=1.7N.m 15kW(15min) 11kW(CONT.) 7.5kW(CONT.) 1 376 564 1127 3 5 4 POWER [kw] 3 22kW(15min, S3) 18.5kW(Cont.) 13kW(Cont.) 5 4 Torque=899N.m Torque=6.4N.m Torque=531.2N.m Torque=5.9N.m 3 5.5kW 8.5kW SPINDLE SPEED[rpm] SPINDLE SPEED[rpm]
PL V/VM,3V/VM An innovative high precision, heavy duty CNC Lathe, integrated with all of SMEC's advanced technology - PL V/VM, 3V/VM Standard Turret Mill Turret Spindle motor(max./cont.) 15/11 kw (PLV/VM) 22/18.5 kw (PL 3V/VM) Spindle speed 4, mm (PLV/VM) 3,5 mm (PL 3V/VM) Max. machining diameter 4 mm (PLV/VM) 5 mm (PL 3V/VM) Max. machining length 245 rpm Rapid traverse(x/z) 24/24 m/min Indexing Time.15 sec High Speed, Heavy Duty Servo Turret Driven by a reliable high torque servo motor, the -station heavy-duty turret indexes nonstop, bi-directionally with a fast.15 second from station to station. Large diameter precision Curvic coupling with 6,kg-f of turret clamping force enables precision as well as heavy-duty cutting. PLVM is equipped with standard 12-station BMT 55 turret, capable of accepting rotary tools at any station. PL 3VM : 12-station BMT65 Number of tool positions 12 stations TORUE N.m Milling Motor Torque Diagram 17.7 N. m.5 N. m SPINDLE SPEEDrpm POWER KW 8.8 N. m 7.1 N. m 7. N. m 5.3 N. m 4.2 N. m 11.8 N. m SMEC Machining Tools PL V/VM,3V/VM 4 5 Highly Reliable and Rigid Structural Design Ensure heavy duty and precise cutting with excellent structural design Feed motor (X/Z) 3./4. kw TORUE N.m 17.7 N. m N. m 23.6 N. m PL 3VM Milling Motor SPINDLE SPEEDrpm.5 N. m 7.1 N. m POWER KW
PL V/VM,3V/VM Roller Guide System PLV/VM has Roller Guide to ensure longer life time, fast and precise cutting. Rotating 1 Rotating High Precision Surface Roughness 12 μm μm - μm -12 μm 2.5 μm R y 3.98mm Peak To Valley=2.311 μm Roundness Pendant Type Operator s Swivel operation panel of.4 inch color TFT LCD monitor can turn to degree, providing operators with easy access to the control panel while working on the machine..5 μm (actual result) μm Cutting condition Tool Diamond tool <nose radius. inch> Material AL15<Aluminum> Cutting speed 23 m/min Feedrate.5 mm/rev Depth of cut.1 mm Outer diameter mm Filter 1-5 Fuse Box Made with Highly Reliable Components - Magnet switch, circuit breaker, Key S/W(Fuji) - Relay(Widemuller, Omron) SMEC Machining Tools PL V/VM,3V/VM 6 7 Cutting speed Reliable Lubrication Dispenser Turning Performance (material:sm45c) 6 mm Heavy-duty cutting (O.D) <mm mm qualified tool> Spindle speed 868 rpm Cutting speed 1 m/min (383 fpm) Depth of cut 6 mm <Spindle Load 5%> Feedrate.3 mm/rev (.8 ipr) Lubrication pump adopted LUBE which is one of the most reliable brand and offers exact amount of oil on each face. Capacity : 3 Liter Pressure : 1.5 Mpa
PL V/VM,3V/VM Smart One, Global One Optimal automation line Machine Dimensions Unit : inch Perfect installation in narrow space. PL V/VM, 3V/VM (RH) Optimal solution for automation line such as automotive, electrical devices. Also for multi axis robot and gantry robot. 85 1,539 595 2 194 43 586 5 (Front Door Stroke) 6 77 86 1 1,3 791 923 PL V/VM,3V/VM 1,747 63 923 365 512 512 2,266 2,46 644 193 1,52 2,67 2,315 High power air cylinder(side/front door) 2,751.7 2,996.9 3,493.9 Optimized for auto parts automated production line 8 9 SMEC Machining Tools configuration.excellent utilization of vertical multi-articulated robots, SCARA robots. GANTRY ROBOT must also be applied Special Option (Cooling System) PL V/VM, 3V/VM (LH) - Spindle : Built-in TYPE SPINDLE (15/11 kw) - Axis : NUT COOLING BALLSCREW SYSTEM. 595 1,539 43 2 194 586 5 (Front Door Stroke) - Built-in Spindle motor to enable a simple spindle structure realized by 77 applying a High precision, vibration reduction in the Main Spindle. 6 193 512 644 365 512 1,747 1,52 63 923 923 791 caused by heat transfer phenomena when high-speed reciprocationg. 2,266 OIL COOLER 2,46 - Nut cooling B / S applied to the above thermal deformation suppression 2,67 1,3 1 86 2,315 2,751.7 2,996.9 3,493.9
PL V/VM,3V/VM Smart One, Global One Work Range 182 72 5 182 4 55.8 [ Straight Live Tool ] [ Angular Live Tool ] U Drill 5 23 Face OD 22.5 Boring Dia.) (8 Ch uc k) 3 (M 32 ax.m ill T urn ing ) Dia. ing 39. Turn x (Ma 3 5 Dia.) OD ) ck 21 u Ch (8 97 6 37. 3 (M ax.t urn ing 54 Boring 22 8. 7 3 (Ma 32 x. Mil l Tu rnin gd ia.) 7 85.11 58 5 5 9 5 8.1 37 1 4 16 Face d) be er ov d) be er ov 5 9 54 6 1.8 26 (8 Ch uc (Max. 4 k) Turn ing D ia.) 5 PL 3VM 34 ing 7. w 59 S ax. (M 3 ing 7. w 59 S ax. (M.2 37 37 4 49 D) BE ER OV 8. ING 55 W AX. S (M 53 1 6.39 53 PL 3V 4 Turret Head Interference PL VM 71 28.57 [ Angular Live Tool ] [ Straight Live Tool ] SMEC Machining Tools.5 11.5 (8 Ch uc (Max 4 k). Turn ing D ia.) 4 276.8 216.34 AXIS ST. 28 Z68.23 AXIS ST. Z28 28.57 13.66 72 16 68.23 2 X AXIS ST. 23 66.16 216.34 72 193.23 16 276.8 9 46 9 46 2 13.66 34.3634.36 72.4472.44 66.16 7 151.8 AXIS ST. Z28 7 Turret Head Interference 18.8 9 46 9 46 [ O.D ] [ Angular Live Tool ] [ Angular Live Tool ] PL V 18.8 [ Boring ] [ Straight Live Tool ] [ Straight Live Tool ] AXIS 55.8 ST. Z28 281 21 [ Face ] 151.8 195 [ O.D ] 23 1.5 1.5 213.94213.94 1.89 [ Boring ] 23 195 87.5 PL 3VM 1.89 [ Face ] 16 151.8 151.8 1.5 1.5 293.3293.3 1.89 281 74.8 [ O.D ] [ O.D ] 16 1.89 AXIS Z74.8 AXIS ST. Z28 199.8 9 46 9 46 186.8 9 46 9 46 AXIS Z 61.8 AXIS ST. Z28 18.5 PL VM 58.11 58.11 87.5 72 5 PL V/VM,3V/VM [ Boring ] [ Boring ] 49.5 186.8 138.5 138.5 5..3 3 PL 3V 21 49.5 2 18.5 7 61.8 43 43 3 3 X AXIS ST. 23 3 28 28 193.23 9 46 9 46 [ Face ] [ Face ] 75.8 75.8 121 121 138.5 138.5 217.3 217.3 71.8 71.8 138.5 138.5 213.3 213.3 188 63.8 63.8 124.8 124.8 188 3 4 3 4 95 7 95 7 2 7 127 PL V 199.8127 Unit : inch Work Range 7 13. 6 3 23(X-AXIS TRAVEL) 495 48 1 3 23(X-AXIS TRAVEL) 195 87.5 23(X-Axis Travel) 495 5 157 Radial U Drill 195 23(X-Axis Travel) 87.5 5 Axial
PL V/VM,3V/VM Smart One, Global One Tooling System Unit : inch Tooling System PL V/VM PL 3V/VM SMEC Machining Tools PL V/VM,3V/VM 12 13
PL V/VM,3V/VM Smart One, Global One Major Specifications NC Specifications / FANUC Series CAPACITY MAIN SPINDLE TRAVEL TOOL POST MOTOR Standard Accessories - Door interlock - Foot switch - Leveling bolt & Plate - Spindle air curtain - Tooling system - 3 color patrol lamp -.4 LCD monitor - Coolant pump - 12 std. turret DESCRIPTION PL V PL VM PL 3V PL 3VM Swing over bed mm 55 55 Swing over saddle mm 4 4 Max. Turning diameter mm 54 Max. Turning length mm 4 4 Chuck size mm 245 245 Spindle speed mm 23 23 Spindle nose mm 28 28 Spindle bearing diameter (Front) m/min 24/24 24/24 Spindle drive - Linear Guide(Roller) Linear Guide(Roller) Cs spindle index angle rpm 4, (3,5) 3,5 X-axis travel ASA A2-6 A2-8 Z-axis travel mm 42 6 Rapid traverse rate (X/Z) mm Guide way type (X/Z) deg -.1 -.1 Max. number of tool - BELT Drive BELT Drive OD tool shank size N.m 381 899 Boring bar diameter ea 12 12 [BMT55] 12 12 [BMT65] Turret clamping force mm X X Rotary tool size mm 4 5 Rotary tool spindle speed sec.15.15 Indexing time rpm - 6, - 5, Main spindle motor (Cont./Max.) kw 15/11 22/18.5 Servo motor (X/Z) kw 3/4 3/4 Rotary tool spindle motor(cont./max.) kw - 3.7/2.2-5.5/3.7 Toolpost rotation motor kw 1.2 1.2 Electric power supply kva 29 33 29 33 Machine dimension (L W H) mm 1,52 1,969 2,46 1,52 1,969 2,46 Machine weight kg 5, 5, 5,4 5,5 CONTROLLER Fanuc Oi-TD Fanuc Oi-TD Design and specifications subject to change without notice. - Auto lubrication pump - Tool & work box - S/G & side coolant tank - Hyd. Solid chuck (8 ) - Soft jaw (1 set) - Manual & Parts list - Safety precaution name plate Optional Accessories - Air blower - Air gun - Chip conveyor & bucket (side/rear) - Coolant gun - Coolant blower - Tool & Work counter - Tool life management - Transformer - NC box airconditioner - High pressure coolant pump (5, 7.5,, 15, bar) - Linear scale (X,Z) - Oil skimmer - Coolant chiller - Coolant level switch ( ) : Option - Nut cooling ballscrew(x,z) - A2-6, A2-8 Built-in motor - Tool presetter (removable) Controlled axis Operation functions Interpolation functions Feed function Spindle function Tool functions Program input Setting and display Data input/output Item Specification i-td Max. feed axes Feed axes Max. simultaneosly controlled axis 4 Least command increment.1mm /.1" Pulse handle feed X1, X, X Feedrate per minute G98 Feedrate per revolution G99 Linear interpolation G1 Circular interpolation G2, G3 Dwell G4 Polar cordinate interpolation G12.1, G13.1 Cylindrical interpolation G7.1 Variable lead thread cutting G34 Continuous threading Reference position return G28 Reference position return check G27 Rapid traverse rate override F, %, 5%, % 4 AXIS X/Z/(Cs) Feedrate override ~15% Spindle orientation Rigid tapping Tool number command T4-Digt / T2-Digt Tool nose radius compensation G4 ~ G42 Tool offset pairs Tool geometry/wear offset GEOMETRY & WEAR DATA Tool life management Tool path graphic display Automatic tool offset G36, G37 Direct input of tool offset value measured B Absolute/incremental programming Multiple repetitive cycle G7 ~ G76 Canned cycles G, G92, G94 Inch/metric conversion G / G21 Program restart Retraction for rigid tapping Max. programmable dimension ±99999.999mm/±9999.9999" M function M3 digit Custom macro Canned cycle for drilling Direct drawing dimension programming Programmable data input G Optional block skip Workpiece coordinate system G52 ~ G59 Number of registerable programs Alarm & Operator history display ALARM & OPERATION DISPLAY Run hour and parts count display RUNNING TIME & PART NO. DISPLAY Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY Self-diagnosis function Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM Display screen Memory card input/output USB memory input/output Editing operation Part program storage size 512Kbyte(128m) Manual guide i Manual Guide i 4EA.4" color SMEC Machining Tools PL V/VM,3V/VM 14 15