New The Splitter PKT 1204 PER-SM New New PKT 1705 PER-SM NHX 160708R-SM NOW VILLE FOR & LINE, RND NEW CHIP SPLITTER INSERT FOR TOP PRODUCTIVITY WITH REDUCED CUTTING FORCE TaeguTec has launched a new line of splitter inserts suitable for top productivity with effective reduced cutting force. With the same high helix cutting edge as the inserts as well as small chip splitting capabilities, the new line ensures high feed milling and long tool life via minimal noise and vibration stemming from lower cutting forces. For end-users this translates into carrying out the machining process under the condition of smooth and stable operation. The new insert is mountable to the current and cutters without any modification. It is the ideal insert providing lower cutting force in long overhang situations characterised by vibration, an unstable fixture and low horse-power machining on higher cutting depth and width. Features Chip splitter type insert reduces cutting load for heavy milling applications Reduces cutting load High table feed can be achieved Reduces vibration (chatter free) and noise Insert s helical cutting edge geometry enables double feed rate Improves chip evacuation (Chip split into small pieces) Reduces heat generation Suitable for long overhang machining (weak machining and fixture applications) High depth & width of cut Mountable on all standard cutter lines without any modification Protects the machine spindle credit to reduced vibration NP New Product nnouncement No.208 1/7
3 splitting on one cutting edge and 2 splitting on the opposite side No need for 2 different insert types! oth cutting edges split chip to small pieces for cutting load reduction and create complete cutting edge when combined. PKT NHX Full proof configuration-inserts have metal color appearance only on the 3 groove side for simplified mounting For optimum machining efficiency, use even numbered flute type cutters PKT NHX Side Side Side Side Side Side Side Side Notice: When insert mounting, ensure they are mounted in a staggered formation i.e. 1st tooth-2 groove side; 2nd tooth-3 groove side and repeat action for the remaining teeth lso applicable to odd numbered flute type cutters The splitter inserts effective in axial depth of cuts d2 With three With two d2 With three With two Depth of Cut PKT 17 PKT 12 3mm 2.4mm d2 6.5mm 5.2mm Depth of Cut NHX 16 2.5mm d2 6mm NP New Product nnouncement No.208 2/7
t r 90º d ap Inserts r a 90º r a 90º d ap d ap t t Fig.1 Fig.2 Designation Dimension (mm) Grade d t a r ap Fig. TT6080 TT7800 TT8080 TT9080 PKT 1204 PER-SM 12.9 8.3 4.76 1.6 0.8 12.5 1 PKT 12-SM PKT 17-SM NHX 16-SM PKT 1705 PER-SM 17 10.7 5.56 2.26 0.8 16.1 1 NHX 160708R-SM 16 11 10.6 1.4 0.8 15 2 CHSEMILL Tool Program CHSE2MILL Tool Program TE90P-M-12/17 TE90N-16 TE90P-12/17 TEF-P12/17 TFM90P-12/17 TES-P12/17 TE90N-16 TEF-N16 TFM90N-16 TES-N16 To cover all relevant diameters for both the and line, TaeguTec is adding even number cutters to the line as standard items TFM90P 663-22R-12 TFM90P 450-22R-17- TFM90P 680-27R-17 TFM90P 8125-40R-17 TFM90N 680-27R-16 NP New Product nnouncement No.208 3/7
VIDEO clip 1. Internet must be connected in order to execute the attachment VIDEO clip. 2. Click the PLY button http://www.youtube.com/v/qqynfb53tww&feature=youtu.be Linked video clip maybe deleted without prior notice after uploading. If you are looking for the latest video clips, please visit our YouTube site or our homepage. pplication guide in general use DOC PKT-SM NHX-SM PKT-EM NHX-M Rate Splitter insert suitable for all 90 milling operations where improved productivity is required. Deep and wide engagement Long overhang machining Unstable fixture *Product line is particularly effective on hard-to-cut operations characterised by high cutting load or vibration NP New Product nnouncement No.208 4/7
Cutting Performance Test Machine Used: HSK 100 (25Kw) Workpiece: SE4140 V=200m/min, p=10.0mm, fz=0.1mm, Full Slotting 70 60 50 30% Reduced cutting load 40 Tool: TE90P 440-W32-17 Insert: PKT 1705 PER-SM 30 20 10 Conventional positive 90 insert PKT 1705 PER-SM V=200m/min, p=30mm, e=20mm, fz=0.1mm, Shouldering 70 60 50 40 35% Reduced cutting load Tool: TEF D32-45-W32-P12 Insert: PKT 1204 PER-SM 30 20 10 Conventional positive 90 insert PKT 1204 PER-SM V=200m/min, p=30mm, e=20mm, fz=0.1mm, Shouldering 70 60 50 40 26% Reduced cutting load Tool: TEF D40-56-W32-N16 Insert: NHX 160708R-SM 30 20 10 Conventional Negative negative 90 insert 90 insert NHX 160708R-SM Reduced noise level and smoother cutting in all 3 tests NP New Product nnouncement No.208 5/7
Case Study 1 Component: Ship Engine part Material: ISI 1045 (HRc 35) Cutting conditions TaeguTec TaeguTec Cutter TE90P 440-32-17-L TE90P 440-32-17-L Insert PKT 1705 PER-EML TT9080 PKT 1705 PER-SM TT9080 Vc (m/min) 140 140 N (r.p.m) 1400 1400 fz (mm/tooth) 0.078 0.114 F (mm/min) 440 640 Depth of cut(mm) 6mm 6mm Width of cut(mm) 40mm 40mm Coolant Emulsion Emulsion Tool life 1pc/corner 2pcs/corner Metal removal rate (cm3/min) 105.6 1.5 times better 153.6 productivity Tool life doubled via less chipping and breakage credit to reduced cutting load Case Study 2 Component: Ship part Material: Forged Steel, ISI 4340 Cutting conditions Competitor TaeguTec Cutter D80 extended flute cutter TES D80-58-32-P17 Insert ' type 15mm + 'S' type 12mm, PVD coated PKT 1705 PER-SM TT9080 Vc (m/min) 188 160 N (r.p.m) 750 630 fz (mm/tooth) 0.2 0.3 F (mm/min) 600 756 Depth of cut(mm) 50 50 Width of cut(mm) 5 5 Coolant Emulsion Emulsion Tool life 2pcs/corner 3pcs/corner Metal removal rate (cm3/min) 150 189 150% productivity Improvement & 130% better tool life Much lower noise and vibration Case Study 3 Component: Construction frame Material: ISI 4140 Cutting conditions Competitor TaeguTec Cutter D50 face mill, 6Z TFM90P 650-22R-12 Insert PMT 12 splitter type, PVD coated. PKT 1204 PER-SM TT9080 Vc (m/min) 200 200 N (r.p.m) 1273 1273 fz (mm/tooth) 0.12 0.12 F (mm/min) 917 917 Depth of cut(mm) 10 10 Width of cut(mm) 30 30 Coolant ir blow ir blow Tool life 70 min./corner 90 min./corner Metal removal rate (cm3/min) 275.1 275.1 Competition same splitting application using 2 different inserts Case Study 4 Component: Machine part Material: GGG50 Cutting conditions Competitor TaeguTec Cutter D80 face mill. 4Z TFM90N 680-27R-16 Insert TPKN 22 ISO insert, PVD coated. NHX 160708R-SM TT6080 Vc (m/min) 200 220 N (r.p.m) 800 875 fz (mm/tooth) 0.1 0.15 F (mm/min) 320 735 Depth of cut(mm) 10 14 Width of cut(mm) 60 60 Coolant Dry Dry Tool life 1pc/corner 1.5pcs/corner Metal removal rate (cm3/min) 192 617.4 More than 3 times better productivity by increasing cutting depth and feed per tooth credit to low power consumption TaeguTec results; 30% better tool life under the same cutting conditions NP New Product nnouncement No.208 6/7
Recommended cutting conditions Operating Guidelines for - PKT 1204 PER-SM Insert Workpiece Hardness(H) D.O.C (m/min) est Grades (mm/tooth) Low Carbon Steel 85~175 10.0 180~300 TT7800, TT9080 0.12-0.25 High Carbon Steel 175~225 10.0 130~280 TT7800, TT9080 0.12-0.25 lloy Steel 275~325 10.0 120~250 TT9080, TT8080, TT7800 0.1-0.2 Tool Steel - 10.0 80~200 TT9080, TT8080 0.1-0.2 Stainless 300 Series - 7.0 80~170 TT8080, TT9080 0.1-0.18 Stainless 400 Series - 7.0 100~210 TT9080, TT8080 0.1-0.2 High Temp. Super lloy - 7.0 30~100 TT8080, TT9080 0.08-0.15 Titanium lloy - 7.0 30~80 TT8080, TT9080 0.08-0.15 Gray Cast Iron 190~220 11.0 150~400 TT6080 0.15-0.3 Nodular Cast Iron 140~200 11.0 100~250 TT6080 0.15-0.3 Operating Guidelines for - PKT 1705 PER-SM Insert Workpiece Hardness(H) D.O.C (m/min) est Grades (mm/tooth) Low Carbon Steel 85~175 15.0 180~300 TT7800, TT9080 0.15-0.3 High Carbon Steel 175~225 15.0 130~280 TT7800, TT9080 0.15-0.3 lloy Steel 275~325 15.0 120~250 TT9080, TT8080, TT7800 0.12-0.25 Tool Steel - 15.0 80~200 TT9080, TT8080 0.12-0.25 Stainless 300 Series - 10.0 80~170 TT8080, TT9080 0.1-0.2 Stainless 400 Series - 10.0 100~210 TT9080, TT8080 0.1-0.25 High Temp. Super lloy - 10.0 30~100 TT8080, TT9080 0.08-0.18 Titanium lloy - 10.0 30~80 TT8080, TT9080 0.08-0.18 Gray Cast Iron 190~220 16.0 150~400 TT6080 0.15-0.3 Nodular Cast Iron 140~200 16.0 100~250 TT6080 0.15-0.3 Operating Guidelines for - NHX 160708R-SM Insert Workpiece Hardness(H) D.O.C (m/min) est Grades (mm/tooth) Low Carbon Steel 85~175 14.0 180~300 TT7800, TT9080 0.12-0.27 High Carbon Steel 175~225 14.0 130~280 TT7800, TT9080 0.12-0.27 lloy Steel 275~325 14.0 120~250 TT9080, TT8080, TT7800 0.12-0.25 Tool Steel - 14.0 80~200 TT9080, TT8080 0.12-0.25 Stainless 300 Series - 10.0 80~170 TT8080, TT9080 0.1-0.2 Stainless 400 Series - 10.0 100~210 TT9080, TT8080 0.1-0.25 High Temp. Super lloy - 10.0 30~100 TT8080, TT9080 0.08-0.20 Titanium lloy - 10.0 30~80 TT8080, TT9080 0.08-0.20 Gray Cast Iron 190~220 15.0 150~400 TT6080 0.15-0.3 Nodular Cast Iron 140~200 15.0 100~250 TT6080 0.15-0.3 Ramping data Please refer to the product catalog for inserts' ramping data as it is the same as the standard cutter line vailability In stock Price vailable in the GL system Sincerely, TaeguTec Sincerely, TaeguTec Cho, Yeo Myeong Milling Product Manager Cha, yung Jae Milling ssistant Product Manager NP New Product nnouncement No.208 7/7