Product Information Packet Multi-Lok 6 Inch 4 Sided: March 3, 00 When the E Series product line was introduced, it was a best-in-industry choice for workholding. Over the years, Chick has built on that success, employing new manufacturing technologies, incorporating customer feedback, and continuing to work every day to support our mission of efficiency through workholding innovation. As the vast majority of our customers have experienced, the System line for batch production and the One-Lok TM CNC Vise one-off production offer even greater benefits in versatility, speed, strength, and efficiency than older Chick systems. Therefore, as of March 3, 00, no new complete E Series workholding systems will be sold. Qwik-Lok Manual Qwik-Lok Hydraulic Multi-Lok Specialty Multi-Lok QL6 QL6-S QL6H Bi-Lok Manual Bi-Lok Hydraulic BL6 BL6-S BL6-QC BL6-H BL6H-QC ML6A08 ML6A08-LP ML6B ML6B6 Chick will continue to support E Series customers with spare parts and accessories. While most E Series parts will continue to be a stocked item (see red circles on following pages), some items will not be stocked. These items will be available in one of the following ways: Items marked by a gray circle will be available only while supplies last. For example, bases will be available while we have the material and machines to make them. During this time, we will make sure that we have all of the items to be able to assemble the bases complete. However, when the material runs out, we will no longer offer these items. Made-to-order Items marked by a yellow circle (e.g., faceplates, jaw carriers, high jaws) will no longer be inventoried but will NOT be retired at this time. Instead, in an effort to support our customers, they will be available on a made-to-order basis. Note: Made-to-order items will require a $8 setup fee on every order (including repeat orders) regardless of quantity ordered and a minimum two-week delivery.
6 Bi-Lok Spare Parts and Accessories Overview 0 RNDP-37-RD-0 Hydraulic manifold plate plugs (qty ) Slide assembly SP-SAS6 Manual aluminum SP-SAS6-H Hydraulic SP-CVR6 Cover set 4 SP-JP6 Jaw pin (includes jaw pin, O-ring) 6 8 7 3 JC6L-0 QwikChange TM jaw carrier set SP-BAS-BL6 Bi-Lok base 4 HS6 Swivel handle 3 LHCS-00-00-0 Handle seal plate mounting screws 4 00-000 Handle seal plate /6 SP-WA6 Stop washer & stop washer screw ( sets) 3 7 RNDP-6-RD-0 Round plugs (qty ) 8 ELBL--07 Label (qty 4) 00-03 Hydraulic manifold plate (includes mounting screws & plugs) SP-JPK Jaw pin knob (only) 6 PE-. Pin extractor 7 SHCS-37-7-0 Fixed jaw mounting screws (qty ) 8 SP-TWR6 T-wrench 0 7 6 8 4 3 74.77.644 ChickWorkholding.com
3 6 Qwik-Lok Spare Parts Overview 0-0370 Locating bushing (qty 4) RNDP-37-BL-0 Hydraulic manifold plate plugs (qty ) Slide assembly 8 3 SP-SAS6 Manual aluminum 3 SP-SAS6-H Hydraulic 0 4 SP-CVR6 Cover set JQ6L-00AL-0 QwikChange TM dual station jaw (standard only) 6 SP-JP6 Jaw pin (includes jaw pin, O-ring) 7 6 SP-BAS-QL6 Qwik-Lok base HS6 Swivel handle 3 LHCS-00-00-0 Handle seal plate mounting screws (qty ) 4 006-000 Handle seal plate /6 SP-WA6 Stop washer & stop washer screw ( sets) 7 RNDP-6-RD-0 Round plugs (qty ) 8 RNDP-0-RD-0 Round plugs (qty ) 0 ELBL--08 Label 00-03 Hydraulic manifold plate (includes mounting screws & plugs) 7 SP-JPK Jaw pin knob (only) 8 PE-. Pin extractor SHCS-37-00-0 Fixed jaw mounting screws (qty ) 0 SP-TWR6 T-wrench 3 4 7 8 4 6 0 3 74.77.644 ChickWorkholding.com
4 6 Multi-Lok Spare Parts and Accessories Overview 0-0370 Locating bushing (qty 4) Slide assembly 7 SP-SAS6 Manual Slide assembly SP-CVR6 Cover set 0 JQ6L-00AL-0 QwikChange dual station jaw set (standard only) SP-JP6 Jaw pin (includes jaw pin, O-ring) Multi-Lok column SP-CLM6A 4 Low Profile SP-CLM6B 4 Standard ELBL--0 Label (qty 4) 3 SP-TP6 Top plate 4 LHCS-37-00-0 Top plate mounting screws (qty ) 6 RNDP-0-RD-0 Round plugs (qty ) 8 HS6 Swivel handle SP-JPK Jaw pin knob (only) 3 PE-. Pin extractor 4 SHCS-37-00-0 Fixed jaw mounting screws (qty ) SP-TWR6 T-wrench 8 4 3 3 0 4 6 7 74.77.644 ChickWorkholding.com
6 QwikChange TM Accessories Overview JQ6L-00AL-0 QwikChange dual station jaw set (standard only) SP-JP6 Jaw pin (includes jaw pin, O-ring) 6 SP-CVR6 Cover set QwikChange dual station jaw set JQ6L-8XAL-0 Wide 3 JQ6L-300AL-0 High 4 Not Applicable for 6 QwikChange faceplate (standard) 8 FPQC6A-6XAL-0 Low Profile 8 FPQC6B-6XAL-0 Standard Height 6 7 QwikChange faceplate (wide) FPQC6A-8XAL-0 Low Profile FPQC6B-8XAL-0 Standard Height QwikChange jaw carrier set 0 JC6L-0 8 8 6 Not Applicable for 6 7 SHCS-37-00-0 Fixed jaw mounting screws (qty ) SHCS-37-7-0 Fixed jaw carrier mounting screws (qty ) Hard jaw plates (A) JH6STD-0 Standard (Set of 4) (B) JH6THK-0 Thick (Set of ) 3 Hard jaw plate mounting screws /-3 by (A) LHCS-00-063-008 /8 Long (qty 8) (B) SHCS-00--008 /4 Long (qty 8) (C) SHCS-00-7-008 3/4 Long (qty 8) SHCS-00--008 Soft jaw plate mounting screws (qty ) Single station end plate 7 00-000 Bi-Lok Single station end plate 7 006-000 Qwik-Lok Single station end plate 8 SP-JPK Jaw pin knob (only) 3 3 4 4 JS46L-0 Soft jaw plate (set of 4) 6 7 0 4 74.77.644 ChickWorkholding.com
6 6 SLIDE ASSEMBLY Spare Parts and Accessories Overview Slide Assembly, MANUAL Complete Slide Assembly -7 SP-SAS6 Standard -7 SP-SAS6-S Steel, 3, 4, 6- ESRK6 Slide Rebuild Kit SP-THS6 Third Hand Screw 006-08 Clamping Block 3- EHWT6 Third Hand Hardware Kit 6 SP-CVR6 Cover Set (3 pieces) 7 00-0-00 Ball Plunger 3 4 0 006-0-00-4 O-Ring Seal - Large (Qty 4) 006-00 Screw 4 006-0-00-4 O-Ring Seal - Small (Qty 4) & 7 ESLD4 Slide 006-0-0-4 U-Cup Seal (Qty 4) 0 & 7 ESNT4 Slide Nut 7 6 6 7 8 3 4 Slide Assembly, HYDRAULIC -,, SP-SAS6-H Hydraulic Slide Assembly 3 006-0-06 Compression Spring, -8,, ESRK6-H Slide Rebuild Kit 0 00-0-00 Ball Plunger 006-03 Hex Ring 4 006-08 Hydraulic Clamping Block SP-THS6 Third Hand Screw 6-8 SP-HWT6 Third Hand Hardware Set (Qty ) SP-CVR6 Cover Set (3 pieces) 006-030- Manifold Supply Tube 4 SHCS-00-00-0 Manifold Plate Mounting Screws Hydraulic Manifold Plate 0 008-03 Bi-Lok 0 00-03 Qwik-Lok 0 3 4 6 7 8 6 4 3 4 7 8 3 Hydraulic Slide Assy (Conversion Kit) -4 PC6-BL Bi-Lok Conversion Kit -4 PC6-QL Qwik-Lok Conversion Kit 006-0 Hydraulic Slide Cap 4 006-00- Screw & 0 SP6H-SLD Hydraulic Slide 3 & 0 SP6H-SNT Hydraulic Slide Nut 3 004-03-007 Manifold Plate Plugs (Qty ) 74.77.644 ChickWorkholding.com 0 3
Jaw Jaw SET UP E SERIES DUAL STATION SET-UP: SINGLE STATION SET-UP: Jaw Third Hand Mechanism Center Jaw Jaw Third Hand Mechanism. Design and machine QwikChange Machinable Jaws to interface with the workpieces, or install hard jaws. NOTE: All reference surfaces must be located on the Center Jaw. Loosen the screw on the Third Hand Mechanism with the T-wrench. 3. Slide Jaw (moving jaw at the rear end of system) far enough from the Center Jaw to fit the fi rst workpiece. 4. Insert the fi rst workpiece against the Center Jaw and slide Jaw toward the workpiece leaving a desired clearance. (Clearance range should fall between.00 to.0 ) NOTE: This clearance is set to ensure easy part removal when the system is unclamped, and will allow for variations in part size.. Tighten the screw on the Third Hand Mechanism until it bottoms. NOTE: Hand tightened screw only(3 Ft Lbs). Do not overtighten! 6. Remove the first workpiece. 7. Adjust Jaw (moving jaw at the operator s end of system) using the swivel wrench so that it is far enough from the Center Jaw to fi t the second workpiece. 8. Insert the second workpiece against the Center Jaw and tighten Jaw to contact the workpiece by turning the swivel wrench clockwise until Jaw just starts to move. NOTE: The moment Jaw moves, a spring force within the Third Hand Mechanism is activated. This force holds the second workpiece in place allowing both hands to be free so that Operation 8 can be accomplished.. Insert the fi rst workpiece and clamp in position by turning the swivel handle clockwise. When tightening use the wrench provided or a torque wrench. Do not use any cheater bars or hammers. Overtightening the screw can damage the system and lead to poor performance. NOTE: Due to the free-floating slide mechanism within the workholding system, this clamping action will not only clamp the first workpiece, it will also clamp the second workpiece with the same force. This equalization of the clamping force applied to both sides of the fixed Center Jaw will prevent the Center Jaw from deflecting.. Design and machine QwikChange Jaws to interface with the workpiece(s), or install hard jaws.. Bolt the endplate to near end of Qwik-Lok with four of the included socket head cap screws. NOTE: If setting up Multi-Lok skip step, since topplate is already bolted to the Multi-Lok column. 3. Loosen the screw on the Third Hand Mechanism with the T-wrench. NOTE: Adjustment of the Third Hand Mechanism screw is not necessary when the system is used in the single station mode. It should be left in the loose condition to allow free movement of Jaw. 4. Slide Jaw flush with the endplate and bolt Jaw to the endplate with two of the included socket head cap screws. NOTE: All reference surfaces must be located on Jaw and/or the Center Jaw. Use the swivel wrench to adjust Jaw to suit the workpiece. Turn the swivel wrench clockwise to clamp the workpiece. Notes CHICK WORKHOLDING SOLUTIONS, INC 00 Keystone Drive Warrendale, PA 086 USA Phone: (74) 77-644 Fax: (74) 77-633 Toll Free: (800) 33-CHICK (800) 33-44 www.chickworkholding.com Revised: 06-NOV-06 Document: 800-064-06 Page of
DIMENSIONS E SERIES.7.00 TOPPLATE THE /-3 FLAT HEAD SOCKET SCREW PROTECTS THE.800 Ø X 60 CENTERING HOLE USED WHEN THE MULTI-LOK SYSTEM IS ON AN INDEXER. THE SCREW CAN BE REPLACED WITH AN EYEBOLT FOR LIFTING IF NECESSARY.00 JAW SHADED AREAS ARE MACHINABLE FOR WORKPIECE CLAMPING AND LOCATING SURFACES. NOTES:.0 FIXED JAW.0.7.00 0.00 JAW 3.0 6.00..0.0.0..87.7 8.0 WITH CENTER JAW REMOVED FOR SINGLE STATION THE MAXIMUM JAW TRAVEL IS.0". MAXIMUM JAW MOVEMENT WITH CENTER JAW INSTALLED (AS SHOWN)." OPERATING CLAMPING FORCE OF 0 TO 0000 LBS. ACHIEVED AT A RATE OF APPROXIMATELY 000 LBS PER 0FT/LBS. OF TORQUE. ML6B MULTI-LOKS HAVE AN OVERALL HEIGHT OF.0" (WHEN USING THE STANDARD BASEPLATE) AND ARE SUPPLIED WITH (4) SETS OF JQ6L-00AL QWIKCHANGE MACHINABLE JAWS. THE STANDARD BASEPLATE IS 0.00" SQUARE AND HAS (8) MOUNTING HOLES FOR /8- BOLTS SPACED IN A SQUARE PATTERN WITH THE HOLES 00mm (3.37") APART. WEIGHT OF THE SYSTEM WITH STANDARD BASEPLATE IS 0 LBS..4 8.00 SQ 0.00 SQ.0 THIRD HAND MECHANISM STANDARD BASEPLATE Notes CHICK WORKHOLDING SOLUTIONS, INC 00 Keystone Drive Warrendale, PA 086 USA Phone: (74) 77-644 Fax: (74) 77-633 Toll Free: (800) 33-CHICK (800) 33-44 www.chickworkholding.com Revised: 06-NOV-06 Document: 800-064-06 Page 6 of
MACHINABLE AREA.4 E SERIES 3.0.3.8.7 Ø. Item Number Description A B JQ6L-00AL.00 High Jaws.0.00 JQ6L-300AL 3.00 High Jaws.0 3.00 JQ6L-X8AL 8.00 Wide Jaws 7.0.00 A B Notes Grey area indicates No Cut zone. CHICK WORKHOLDING SOLUTIONS, INC 00 Keystone Drive Warrendale, PA 086 USA Phone: (74) 77-644 Fax: (74) 77-633 Toll Free: (800) 33-CHICK (800) 33-44 www.chickworkholding.com Revised: 06-NOV-06 Document: 800-064-06 Page 7 of
JAW TRAVEL E SERIES.. 8. 3..6..7 STANDARD QWIKCHANGE FIXTURE JAWS. 8.. 8. END PLATE. TOTAL SLIDE TRAVEL AVAILABLE STANDARD JAWS WITHOUT CENTER JAW Notes CHICK WORKHOLDING SOLUTIONS, INC 00 Keystone Drive Warrendale, PA 086 USA Phone: (74) 77-644 Fax: (74) 77-633 Toll Free: (800) 33-CHICK (800) 33-44 www.chickworkholding.com Revised: 06-NOV-06 Document: 800-064-06 Page 8 of
CLAMPING FORCE E SERIES 6 Inch Units: DO NOT EXCEED 0 FT-LB 0,000 8000 Clamping Force (lbs) 6000 4000 000 0 0 0 40 60 80 0 Torque (ft-lbs) Notes CHICK WORKHOLDING SOLUTIONS, INC 00 Keystone Drive Warrendale, PA 086 USA Phone: (74) 77-644 Fax: (74) 77-633 Toll Free: (800) 33-CHICK (800) 33-44 www.chickworkholding.com Revised: 06-NOV-06 Document: 800-064-06 Page of