/M R/L R/S /M R/L R/S /M R/L R/S P CPU Resin Pressure Digital Controller H90 H90 General Description The H90 strain gauge make it ideal for melt pressure control. Featuring high speed sampling and control at 0.0 seconds (0Hz), PID parameters set in /00 unit, these controllers provide stable control for improved quality of extruded products. * Our controllers can be used with other brand of strain gauge sensors. Please contact RKC for more details. Features Strain gauge type Ultra High Speed Sampling 0.0 sec s and s Two Channels in One Controller Communications Fast sampling of 0 times per second Provides 0.0 second sampling cycle to measure and control fast changing processes like pressure. umerous functions to improve quality PV transfer function is activated when switching from M (manual) to UTO (automatic) to keep the ideal RPM which is found at Manual Mode. To protect screws from abrupt change of RPM, H0/90 provides Manual transfer function at abnormality, motor RPM driving transfer function, forced reset of Manual value. s and s maximum of two measured s and five event s can be specified. maximum of five s can be specified, and various functions (control, analog retransmission, event up to ) can be allocated in logic operation. I Strain gauge DC Voltage/Current I Temperature, DC Voltage/Current DI to DI rea o. Switching RU/STOP, uto/manual, Hold reset Interlock reset Motor rotary Increase/decrase Motor rotary reset Measured : points Event : points Event : points Event types : Deviation high, Deviation low Deviation high/low, and, Process high, Process low Set value high, Set value low L (ssignable to event s and ) DO Control (CH) DO Control (CH) Event, nalog retransmission DO,, nalog retransmission DO Event,, DO Event, FIL Easy zero and span adjustments utozero and span adjustments are available from the front panel. The span adjustment is accomplished by setting the sensor rated value (gain setting). Temperature and Pressure control with a single instrument The H90 provide dual loop control with a single instrument. The first loop is assigned to a strain gauge and the second loop to a temperature (T/C, RTD, and mv/v/m). ch Strain gauge type pressure sensor DC Voltage, Current ch Temperature sensor (TC, RTD) DC Voltage, Current Communications Pressure control Temperature/Process control Communication function can be selected from serial communication (RSC, RS, RS) and Open network (Deviceet, PROFIUS). Serial communication (MODUS RKC standard) Open network (Deviceet PROFIUS) H_0E
Resin Pressure Digital Controller H90 umber of s points (I to I) Isolated between each channel nd (I) can be used as a remote a) Strain gauge type pressure sensor (Only I) ridge impressed voltage : V DC ±%, 0ppm/ C, 0m(MX) b) Temperature, Voltage/Current group ) Temperature (Only I) Thermocouple : K, J, E, T, R, S,, (JIS/IEC) PLII (S), WRe/WRe (STM) RTD : Pt00 (JIS/IEC), JPt00 (JIS) wire system ) Low voltage : 0 to V DC, 0 to 00mV DC, 0 to 0mV DC Current : to 0m DC, 0 to 0m DC ( impedance : 0Ω) c) High voltage group High voltage : 0 to V DC, to V DC, 0 to 0V DC Universal within group Sampling Time 0.0 sec Zero point adjustment.0 to.0mv (Pressure sensor ) Gain setting 0.00 to.000mv/v (Pressure sensor ) Digital Filter 0.0 to 0.00 sec (OFF when 0 is set.) PV ias span to span PV Ratio 0.00 to.00 Square Root Extraction Equation : PV = Ö ( value x PV ratio PV bias) Low level cut OFF : 0.00 to.00% of span Performance Measuring ccuracy a) Strain gauge type (Pressure ) ±(0.% of Span) b) Thermocouple Type : K, J, T, E, PLII Less than 00 C ( F) : ±.0 C (±. F) 00 to 00 C ( to 9 F) : ±0. C (±0.9 F) More than 00 C (9 F) : ±(0.% of Reading digit) Type :, S, R, WRe/WRe Less than 00 C ( F) : ±.0 C (±. F) 00 to 000 C ( to F) : ±.0 C (±. F) More than 000 C ( F) : ±(0.% of Reading digit) Type : Less than 00 C ( F) : ±0.0 C (± F) 00 to 000 C ( to F) :.0 C (. F) More than 000 C ( F) : ±(0.% of Reading digit) Cold junction temperature compensation error ±.0 C (. F) [at C± C (. F±. F)] Within ±. C (±. F) [etween 0 and 0 C ( to F)] c) RTD Less than 00 C (9 F) : ±0. C (±0. F) More than 00 C (9 F) : ±(0.% of Reading digit) d) DC voltage and DC current ±(0.% of span) Insulation Resistance More than 0MΩ (00V DC) between measured terminals and ground More than 0MΩ (00V DC) between power terminals and ground Dielectric Strength 000V C for one minute between measured terminals and ground 00V C for one minute between power terminals and ground Control Control Method rilliant PID control with enhanced autotuning. vailable for reverse and direct action. Control Method rilliant PID control with enhanced autotuning. vailable for reverse and direct action. Major Setting Range Set value : Proportional band : ) Integral time : Output Same as range. 0 to span (Temperature ) 0.0 to 000.0% of span (Voltage, Current 0.00 to 0.00sec. or 0.0 to 00.0sec. (selectable) Derivative time : 0.00 to 0.00sec. or 0.0 to 00.0sec. (selectable) Control response : Slow, Medium, Fast Output limiter :.0 to 0.0% (High/Low individual setting) Output change rate limiter : 0.0 to 00.0%/sec. (Up/Down individual setting) Proportional cycle time : 0. to 00.0 sec. Memory area : sets Other functions PV transfer function This is a function to set the PV to the SV when the operation mode has been changed from a Manual to an uto mode to suppress rapid change in. Manual transfer function at abnormality When the exceeds the abnormality decision point, the reached at that time is maintained. MV transfer function In this function, an value is stored when the operation mode is changed from M to UTO mode, and when the mode changes from UTO to M via digital, the stored value is retrieved. Main Output umber of : Output function : Up to points (OUT to OUT) OUT, : Control OUT : Event or analog retrainsmission Output type : Relay : Form contact, 0V C (resistive load) Voltage pulse : 0/V DC (Load resistance : More than 00Ω) Current : to 0m DC, 0 to 0m DC (Load resistance : Less than 00Ω) Continuous voltage : 0 to V DC, to V DC, 0 to 0V DC (Load resistance : More than kω) SSR (Triac) (Rated current : 0.) Sub Output umber of : Up to points (OUT, OUT) Output function : Event Output type : Relay : Form contact, 0V C (resistive load) Sensor Power Supply Output V DC ±% (Max.m) Output from OUT. When sensor power supply is specified, OUT and OUT can not be added. Event (larm) Output umber of Event Outputs Up to points (Event to ) larms Type : Deviation High, Low, High/Low, and, Process High, Low Set value High, Low 0 to span Differential gap : Control Loop reak larm (L) L time setting : 0. to 00 sec. (OFF by setting zero) L deadband : 0 to span Output ssignable to main (OUT) or sub (OUT to ). Other Functions HOLD action (Valid for deviation/band/pv alarms only) Selection of event action for abnormality. H_0E
Resin Pressure Digital Controller H90 onisolated Remote Setpoint a) 0 to V DC, 0 to 00mV DC, 0 to 0mV DC b) 0 to V DC, to V DC, 0 to 0V DC c) to 0m DC, 0 to 0m DC ccuracy 0.% of span * Only available in a channel control type. Event umber of s Up to points Rating onvoltage contact Functions a) b) switching c) switching d) uto/manual switching Event logic selection functional allocation table DI DI DI DI DI ( to ) ( to ) C ( to ) D ( to ) E ( to ) F ( to ) G ( to ) H ( to ) I ( to ) J ( to ) K uto/manual L M uto/manual uto/manual CH manual down CH manual down nalog Retransmission Output umber of Outputs Up to points Functions are assignable to OUT to OUT. Output types a) Measured value (PV) b) Deviation (DV) c) Set value (SV) d) Manipulated value (MV) Communications CH manual up CH manual up Peak/ottom hold reset Peak/ottom hold reset CH manual 0% reset CH manual 0% reset Peak/ottom hold reset Interlock release uto/manual uto/manual Interlock release Interlock release umber of communications : points Communication method : COM: RS, RSC COM: RSC, RS, RS Deviceet, PROFIUS Maximum connection : RS, RS : ( ddress can be set from 0 to 99.) RSC : Waterproof/Dustproof Waterproof/dustproof protection : IP Waterproof/dustproof protection only effective from the front in panel mounted installations. General Supply Voltage a) 90 to V C (Including supply voltage variation) [Rating : 00 to 0V C] (0/0Hz common) b). to.v C (Including supply voltage variation) [Rating : V C] (0/0Hz common) c). to.v DC (Ripple rate 0% pp or less) [Rating:VDC] Power Consumption Less than.0v for C type (at 0V C) Less than.0v for V C type Less than 0m for V DC type Power Failure Effect ot affected by power failure shorter than 0msec, otherwise reset to the initial state. (HOT or COLD start is selectable.) SelfDiagnostic Function CPU power check, djustment data check, EEPROM check, RM check, etc.. Operating Environments 0 to 0 C [ to F] to 9% RH.(o condensing) bsolute sensitivity : Max. W.C 9g/m dry air at 0.kPa Memory ackup : acked up by nonvolatile memory. umber of writing : pprox. 00,000 times et Weight pprox. 0g External Dimensions (W x H x D) 9 x 9 x 00mm Compliance with Standards CE Mark UL/cUL Recognized CTick Mark Event logic selection functional allocation table OUT OUT OUT OUT OUT C D E F G Event, Event, CH control CH control CH control CH control Event Event Event Event, Event, Event Event Event Event Event FIL FIL Event, Event, Event Event Event * n logic becomes OR when two or more functions are assigned to one. * When three analog s are selected, the analog s are automatically assigned to OUT through OUT and it has priority over the logic selection. Communication speed : Protocol : 00, 900, 900, 00 PS SI X.(9). MODUS it format Start bit : Data bit : or For MODUS bit only Parity bit : Without, Odd or Even Stop bit : or Communication code : SCII(JIS) bit code H_0E
Resin Pressure Digital Controller H90 channel control type Model (I : o ) on isolated type remote set value Output (Main ) Output (Main ) * ot isolated from OUT. Power supply Output (Main ) Output, (OUT, : Sub ) Event to Communication ody color Instrument version H90 (9 x 9mm / DI size) CZ00P/00P H CZGP00 or 0.00 to.000mv/v type pressure sensor X (Maximum supply voltage : More than V DC) Voltage/Current DC (See voltage/current code table) ot supplied See Remote code table See code table o from OUT See code table V C/DC 00 to 0V C o from OUT See code table o s from OUT and OUT OUT : Relay contact, o from OUT OUT and OUT : Relay contact ot supplied Event : points (DI to DI) ot supplied RSC (SI/RKC standard) RS (SI/RKC standard) RS (SI/RKC standard) RS (MODUS) RS (MODUS) RSC (MODUS) Deviceet PROFIUS White lack Version symbol <Remarks> OUT can be used for control s. Event (alarm) s are assignable to OUT OUT. nalog (PV, SV, etc) are assignable to OUT OUT. If two isolated analog s are required, use OUT (or OUT ) and OUT. 0 Y Range and Table Low voltage and Current group 0 0mV DC 0 00mV DC 0 V DC 0 0mV DC 00 00mV DC 0 0m DC 0m DC High voltage group Range 9999 99999 Resolution, 0., 0.0, 0.00, 0.000 Remote Signal Table ot isolated from the o. [I] type 0 0mV DC Low voltage group 0 00mV DC 0 V DC 0 V DC High voltage group 0 0V DC V DC 0 0m DC Current group 0m DC Configurable within group G V Y 0 V DC 0 0V DC V DC V DC 0 0V DC V DC 9999 99999, 0., 0.0, 0.00, 0.000 Output Table Output Type Relay contact Voltage pulse DC0/V Continuous voltage DC 0 to V Continuous voltage DC 0 to 0V Continuous voltage DC to V Current DC 0 to 0m Current DC to 0m SSR (Triac) M V T H_0E
Resin Pressure Digital Controller H90 channel control type Model (I : o ) (I : o ) Output (Main ) Output (Main ) * ot isolated from OUT. Power supply Output (Main ) Range and Table (I : o ) Output Table Output Type Relay contact Voltage pulse DC0/V Continuous voltage DC 0 to V Continuous voltage DC 0 to 0V Continuous voltage DC to V Current DC 0 to 0m Current DC to 0m SSR (Triac) H90 (9 x 9mm / DI size) CZ00P/00P H CZGP00 or 0.00 to.000mv/v type pressure sensor X (Maximum supply voltage : More than V DC) Voltage/Current DC (See and Range code table) See and Range code table See code table o from OUT See code table V C/DC 00 to 0V C o from OUT See code table Sensor power supply * Output, * o s from OUT and OUT OUT : Relay contact, o from OUT (OUT, : Sub ) OUT and OUT : Relay contact Event to ot supplied Event : points (DI to DI) ot supplied RSC (SI/RKC standard) RS (SI/RKC standard) RS (SI/RKC standard) Communication RS (MODUS) RS (MODUS) RSC (MODUS) Deviceet PROFIUS ody color White lack Instrument version Version symbol * When sensor power supply is specified, and can not added. <Remarks> OUT and OUT can be used for control s. Event (alarm) s are assignable to OUT OUT. nalog (PV, SV, etc) are assignable to OUT OUT. If two isolated analog s are required, use OUT (or OUT ) and OUT. Low voltage and Current group 0 0mV DC 0 00mV DC 0 V DC 0 0mV DC 00 00mV DC 0 0m DC 0m DC High voltage group 0 V DC 0 0V DC V DC 0 0V DC V DC V DC Range Resolution 9999 99999, 0., 0.0, 0.00, 0.000 9999 99999, 0., 0.0, 0.00, 0.000 M V T (I : o ) Thermocouple, RTD, Low voltage and Current group K K J J T T E E PLII S S R R WRe/WRe W Pt00 ( wire) D JPt00 ( wire) 0 0mV DC 0 00mV DC 0 V DC 0 0mV DC 00 00mV DC 0 0m DC 0m DC High voltage group 0 V DC 0 0V DC V DC V DC 0 0V DC V DC Range 00 C 0 F 00 00 C 9 F 00 00 C F 00 000 C F 0 90 C F 0 00 C F 0 C F 0 C F 0 00 C F 0 00 C F 00 0 C F 00 00 C F 9999 99999 9999 99999 P Resolution C, 0. C, F, 0. F (Selectable) C, 0. C, 0.0 C F, 0. F, 0.0 F (Selectable), 0., 0.0, 0.00, 0.000, 0., 0.0, 0.00, 0.000 Y Digital Controller H_0E
Resin Pressure Digital Controller H90 External Dimensions and Rear Terminals Unit : mm 9 0 9. 0. 9 0 9 0 9 0 9 0 9 0 9 9. 0. 0. 0 9 0 9 0 0. () * 00 Panel cutout (Panel thickness must be between to 0mm) * IP waterproof/dustproof protection is molded into case and can not be added in the field. o L 00 0V C V C O V DC Relay contact Description Power supply Output (OUT) o SG T () T () R () SG T/R () Description SG SD V VP C_H RxD/TxDP T/R () RD () () Drain Rxd/TxD C_L DGD () Communication () RS () RS () RSC () Deviceet () PROFIUS o CL CL SHD Calibration Calibration Shield Description o used (I) Strain gauge type pressure sensor 9 0 O O () () O Relay contact () () () () () O () () () Output (OUT) Output (OUT) () Relay contact () Voltage pulse/current/ Voltage () SSR (Triac) () Sensor power supply Output (OUT) () Relay contact () Voltage pulse/current/ Voltage () SSR (Triac) Output (OUT) () Relay contact () Voltage pulse/current/ Voltage () SSR (Triac) 9 0 R () () COM () DI DI DI DI COM () DI onvoltage contact onvoltage contact V () Event to Event 9 0 on isolated type o. (I ) remote () () () EXC Sensor supply voltage EXC Sensor supply voltage o used SIG () () o used Sensor signal SIG Sensor signal () () () () channel type onisolated type remote () channel type Temperature Voltage/Current () Thermocouple () RTD ( wire) () Voltage/Current (I) () Strain gauge type pressure sensor () Voltage/Current H_0E