DIGITAL INDICATING CONTROLLER

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DB00 SERIES DIGITAL INDICATING CONTROLLER The DB00 series is a digital indicating controller with the indicating accuracy of ±0.% and the control cycle of approximately 0. seconds.

DB70 --- x mm, DB0 --- x mm, DB0 --- x mm FEATURES Excellent control performance PID control algorithm and Z control algorithm are selectable according to the application.

Especially, the effect can be expected such as overshoot suppression and speedy recovery in the event of disturbance control (during opening and closing of the electric furnace).

Highly-functional operation screen and settings screen The controller inherits the operation screen and the settings screen adopting the LCD (liquid-crystal-display) which has been familiarized for

Operability inheriting previous models The controller inherits the settings screen which has been familiarized for long time.

1 DB00 SERIES DIGITAL INDICATING CONTROLLER The DB00 series is a digital indicating controller with the indicating accuracy of ±0.% and the control cycle of approximately 0. seconds. Various functions including universal input and multiple setting values ( types) are provided as standard. There are three types of size. DB x mm, DB0 --- x mm, DB0 --- x mm FEATURES Excellent control performance PID control algorithm and Z control algorithm are selectable according to the application. PID control algorithm: Conventional control method Z control algorithm: Our new algorithm (patent pending) which has evolved the PID control method. Especially, the effect can be expected such as overshoot suppression and speedy recovery in the event of disturbance control (during opening and closing of the electric furnace). Large easy-to-view -digit segments display Process value (PV) and set value (SV) are displayed by large easy-to-view -digit display indicators. The resolution of 0. C is enabled for more than 00 C. Highly-functional operation screen and settings screen The controller inherits the operation screen and the settings screen adopting the LCD (liquid-crystal-display) which has been familiarized for long time. Furthermore, the screens have become high-definition and highly sophisticated. Operability inheriting previous models The controller inherits the settings screen which has been familiarized for long time. You can set up it with operation which is not different from previous models. The performance of touching-keys has been improved and the outstanding operability has been realized. V power supply voltage type available The power supply voltage V (AC/DC) type, which is advantageous in respect of safe, is available. Various operating status in one glance Operating condition Setting value ramp (option for program model) Analog bar output Universal input Various measurement ranges of DC voltage (up to maximum V) inputs, DC current input, thermocouple inputs and resistance thermometer inputs have been built-in. Program Operation (option) Set patterns, steps. Conforming to international safety standards and European directives (CE) (conformity pending) The controller is in conformity with European directives(ce), and is UL and c-ul approved. Engineering Software (Standard attached) By connecting to PC with exclusive USB engineering cable (RZ-EC) (sold separately), you can load / save parameter data and acquistion. What is Z control? Excellent control Z is applied from control algorithm of skunk cabbage (white You can choose the control algorithm PID control and Z control depending on the controlled object or application. algorithm (PID control, Z control) arum ). PID control Skunk cabbage is a plant that generates heat to maintain body tempera- Z control Conventional control algorithm ture at about 0 in spite of changes in the outside temperature. It is our original control algorithm which we evolved from general PID control. Especailly during heating control, it can supress overshoot effect, shortening stabilzaiton time, speed up of returing speed from distrubance (ex. the opening and closing of the oven door). Incorporating system of heating control by minimum energy to the con- Achieve better control condition by new auto-tuning Improved conventional auto-tuning and determine more appropriate control parameter setting. troller. Compared to the conventional method, it can suppress overshooting and reduct of the settling time. Conventional Auto-tuning Disturbance occurs Conventional Auto-tuning Temperature Z control Temperature New PID control Time Time PSE-07

2 DB00 SERIES MODELS DB70 DB7 DB0 DB algorithm 0:PID control Z: Z control output :ON-OFF pulse output type :ON-OFF servo output type :Current output type :SSR drive pulse output type :Voltage output type output (Option) :ON-OFF pulse output type * :Current output type * :SSR drive pulse output type * :Voltage output type * s interface + External signal input points / Event output points (Option) A: RSA + External signal input points [DI to ] S: RS + External signal input points [DI to ] B: RSA + Event output points C: RS + Event output points D: External signal input points [DI to ] E: Event output points signal output + Event output points (Option) : to 0mA :0 to V :0 to V : to 0mA + Event output points (mechanical relay output) [EV,] :0 to V + Event output points (mechanical relay output) [EV,] :0 to V + Event output points (mechanical relay output) [EV,] 7: Event output points (mechanical relay output) [EV,] Remote signal input + External signal input points (Option) : to 0mA :0 to V 7:0 to V : to 0mA + External signal input points [DI,7] * :0 to V + External signal input point [DI,7] * A: 0 to V + External signal input points [DI,7] * B: External signal input points [DI,7] * Programming function (Option) - : None P: Available Event output points + Heater disconnection detection (Option) : Event output points (mechanical relay output) [EV,] * : Event output points (mechanical relay output) [EV,] * + Heater disconnection detection * Power voltage A: 0 to 0V AC D: V AC/DC * It can be specified when output is,, or. * It can be specified when Event output points + Heater disconnection detection is 0 or. * When specification with output, number of event output points is only point [EV] * It can be specified when output and output are or and Remote signal input + External signal input points is 0,, or 7. However, if output and output are both or, it can be operated with output. algorithm 0:PID control Z: Z control output :ON-OFF pulse output type :ON-OFF servo output type :Current output type :SSR drive pulse output type :Voltage output type output (Option) :ON-OFF pulse output type * : Current output type * :SSR drive pulse output type * :Voltage output type * s interface + External signal input points / Event output points (Option) A: RSA + External signal input points [DI to ] S: RS + External signal input points [DI to ] B: RSA + Event output points C: RS + Event output points D: External signal input points [DI to ] E: Event output points signal output + Event output points (Option) : to 0mA :0 to V :0 to V : to 0mA + Event output points (mechanical relay output) [EV,]* :0 to V + Event output points (mechanical relay output) [EV,]* :0 to V + Event output points (mechanical relay output) [EV,]* 7: Event output points (mechanical relay output) [EV,]* Remote signal input + External signal input points (Option) : to 0mA :0 to V 7:0 to V : to 0mA + External signal input points [DI,7] * :0 to V + External signal input point [DI,7] * A: 0 to V + External signal input points [DI,7] * B: External signal input points [DI,7] * Programming function (Option) - : None P: Available Event output points + Heater disconnection detection (Option) : Event output points (mechanical relay output) [EV,] * : Event output points (mechanical relay output) [EV,] * + Heater disconnection detection * Power voltage A: 0 to 0V AC D: V AC/DC * It can be specified when output is,, or. * It can be specified when Event output points + Heater disconnection detection is 0 or. * When specification with output, number of event output points is only point [EV] * It can be specified when output and output are or and Remote signal input + External signal input points is 0,, or 7. However, if output and output are both or, it can be operated with output.

3 MEASURING RANGES DB0 DB Input type Measuring ranges Measuring accuracy algorithm 0:PID control Z: Z control output :ON-OFF pulse output type :Current output type :SSR drive pulse output type :Voltage output type B R 0.0 to 0.0C 0.0 to 70.0C Below 00C: Out of specifications 00 to 00C: ±0.%FS Bellow 00C: ±0.%±FSdigit output (Option) :Current output type :SSR drive pulse output type :Voltage output type s interface + External signal input point / External signal input points / Event output points(option) S: RS + External signal input points [DI ] D: External signal input points [DI to ] E: Event output points Programming function (Option) - : None P: Available Event output points (Option) : Event output points (mechanical relay output) [EV,] * Power voltage A: 0 to 0V AC D: V AC/DC * When specification with control output, number of event output points is only point [EV] Thermocouple RTD DC voltage S N K K E J T U L WRe-WRe W-WRe Platinel PtRh0-PtRh0 Au-Pt Pt0 JPt0 Pt0 0mV 0mV V V 0.0 to 70.0C 0.0 to 70.0C to 70.0C to 00.0C to 00.0C to 00.0C to 00.0C to 00.0C to 00.0C 0.0 to.0c 0.0 to.0c 0.0 to 0.0C 0.0 to.0c 0.0 to 00C to 0.0C to 00.0C to.0c to 00.0C to.0c to 0.00mV to0.00mv to.000mv -.00 to.00mv ±0.% of FS For below 0C, ±0.% of FS ±0.% of FS ±0.% of FS ±0.% of FS ±0.% of FS Below 00C: ±0.%FS Below 00C: ±.%FS 00 to 00C: ±0.%FS * Accuracy indicates the performance under reference operating condition. * For thermocouple, the reference junction compensation accuracy is added to the above measured accuracy. *To measure DC current, ranges is converted to DC voltage by optional shunt resistor [0 Ω]

4 DB00 SERIES NAMES OF VARIOUS PARTS 7 7 RUN STOP READY WAIT REM A T MAN PTN PTN PTN PTN PV STP No. SV OUT O O EV EV EV EV MODE A/M ENT RUN STOP READY WAIT REM A T MAN STP No. PTN PTN PTN PTN PV O SVOUT O EV MODE A/M ENT RUN STOP READY WAIT REM A T MAN PTN PTN PTN PTN PV STP No. O O EV MODE A/M ENT Display. Measured value (PV)/ Parameter setting title. Setting value (SV)/ operating condition/ parameter setting value. Cursor for setting parameter. Analog bar. Output. Event 7. Operating condition display - Constant value operation (program operation OFF) - Program operation (program operation ON) *Option model only. Setting value ramp display - Constant value operation (program operation OFF) - Program operation (program operation ON) *Option model only. Pattern No. (program operation ON) *Option model only. Execution No./ Step No. - Constant value operation (program operation OFF) - Program operation (program operation ON) *Option model only. Operation condition display Function keys. [MODE] key : Depending on the screen of which key is pressed at, following screen is displayed. - Displays operation initial screen, when displaying operation screen expect for operation initial screen. - Displays initial screen of MODE0, when displaying operation initial screen of operation screen. - Displays operation initial screen, when displaying initial screen of setting screen. - Displays initial screen of setting screen, when displaying setting screen expect for initial screen. [ECT] key (REVERSE) : Switches operation screen or MODE screen in reverse direction [CANCEL] key : While setting/changing of parameter (dot at first digit of setting value blinks), setting/changing can be canceled. After the cancelation, dot blinking of setting value turns OFF.. [A/M] key : Switches AUTO/MAN of output /output. Operates while displaying operation screen. It cannot be operated while displaying setting screen. [ ] key : Moves cursor for setting parameter to the right when setting numeric value on the parameter setting screen. It cannot be operated while displaying operation screen.. [ V] key : Decreases (decrement/changing of parameter) setting parameter and initial screen of each setting screen.. [ ] key : Increases (increment/changing of parameter) setting parameter and initial screen of each setting screen.. [ENTER] key : Registers setting / changing parameter. After the registration, dot blinking of setting value of setting/ changing parameter turns OFF. [ECT] key: Switches operation screen and MODE screen to the forward direction. V V

5 INPUT SPECIFICATIONS Input type: Thermocouple B, R, S, N, K, E, J, T, U, L, WRe-WRe, W-WRe, Platinel II, PtRh0-PtRh0, Au-Pt DC voltage ±0mV, ±0mV, ±V, ±V Resistance thermometer Pt0, JPt0, Pt0 Measuring range: Thermocouple ranges, DC voltage ranges, DC voltage range Resistance thermometer ranges Temperature unit: C Accuracy rating: ±0.% of FS ± digit of measuring range For details, refer to measuring ranges and accuracy ratings Reference junction compensation accuracy: ±.0 C (ambient temperature C ± ) ±.0 C (temperatures other than above) Sampling rate: Burnout: Input impedance: Approx. 0. seconds Upper limit burnout is provided for thermocouple, resistance thermometer and DC voltage (0mA) only as standard. Output produces PV abnormal output and output is fixed to 0% when burnout occurs. Upper limit alarm event is output. Thermocouple MΩ or more DC voltage Approx. MΩ Allowable signal source resistance: Thermocouple 0Ω or less DC voltage (mv) 0Ω or less DC voltage (V) 00Ω or less Allowable wire resistance: Resistance thermometer Ω/ wire or less (resistance of wires should be equal to one another) Resistance thermometer measurement current: Approx. ma Maximum allowable input: Thermocouple ±VDC DC Voltage (mv) ±V DC DC Voltage (V) ±0V DC Resistance thermometer ±V DC Maximum common mode voltage: 0VAC Common mode rejection ratio: 0dB or more (0/0Hz) Series mode rejection ratio: 0dB or more (0/0Hz) CONTROL SPECIFICATIONS interval: Approx. 0. seconds Output type: ON-OFF pulse output, ON-OFF servo output (DB0 and DB70 only), Current output, SSR drive pulse output, Voltage output ON-OFF pulse type: Contact type a contact Pulse cycle Approx. to seconds Contact capacity Resistive load 0VAC A 0VDC A Inductive load 0VAC.A 0VDC.A Minimum load VDC ma ON-OFF servo output type: Contact type a contact Feedback resistance 0Ω to KΩ Contact capacity Resistive load 0VAC A 0VDC A Inductive load 0VAC.A 0VDC.A Minimum load VDC ma Current output type: Output specification to 0mA D Load resistance 00Ω or less SSR drive pulse output type: Pulse cycle Approx. to seconds Output specification ON V DC ±0% (load current ma or less) OFF 0.V DC or less Voltage output type: Output specification 0 to V DC Output resistance Approx. Ω Load resistance 0KΩ or more Specification with outputs: Output type Any combination between ON-OFF pulse, output, current output, SSR drive pluse output and voltage output is possible. Insulation Non-isolated between outputs (ON-OFF pulse output type excluded) system Z, PID DISPLAY SPECIFICATIONS Display: Segment type LCD(LED backlight) GENERAL SPECIFICATIONS Rated power voltage: 0 to 0V AC(±%) V AC/DC(±%) Rated power supply frequency: 0/0Hz(±%) Maximum power consumption: 0 to 0V AC (without option) DB0 0V AC VA 0V AC VA DB0 0V AC VA 0V AC VA DB70 0V AC VA 0V AC VA 0 to 0V AC (with option) DB0 0V AC VA 0V AC 7VA DB0 0V AC 7VA 0V AC VA DB70 0V AC VA 0V AC VA V AC/DC (without option) DB0 V AC VA V DC W DB0 V AC VA V DC W DB70 V AC VA V DC W V AC/DC (with option) DB0 V AC VA DB0 DB70 V DC W V AC 7VA V DC W V AC VA V DC W Countermeasure against power failure: Store setting contents in non-volatile memory. (Rewrite: million times) Insulation resistance: Between the primary and secondary terminals 0MΩ or more (00V DC) *Primary terminal: Power terminal (0 to 0V AC) EV to output terminals (relay output), ON-OFF pulse output terminal (relay output), ON-OFF servo output terminal (M,M,M) Secondary terminal: Power terminal (V AC/DC), all terminals expect primary terminals Withstand voltage:between the primary and secondary terminals 00V AC ( minute) *See Insulation resistance for the primary and secondary terminals. Casing: Color: Mounting: External dimensions: DB0 Fire-retardant polycarbonate (ULV-) Gray Panel mounting type (W) x (H) x (D) (Depth from panel surface is 0) DB0 (W) x (H) x 7(D) (Depth from panel surface is ) DB70 (W) x (H) x 7(D) (Depth from panel surface is ) 00VAC (for minute) Weight: DB0 (Without option) Approx. 0g DB0 DB70 (With option) Approx. g (Without option) Approx. 0g (With option) Approx. 0g (Without option) Approx. 0g (With option) Approx. 0g Terminal screw: M.0 Engineering port: DB0 At the bottom of the case DB0 At the top of the case

6 DB00 SERIES REFERENCE OPERATING CONDITIONS Ambient temperature: C ± C Ambient humidity: %RH ± % (no condensation) Power voltage: 0VAC ± % Power supply frequency: 0/0Hz ± 0.% Mounting orientation: Backward / forward ±, laterally ± Installation height: Below 000m Vibration: 0m/s Shock: 0m/s Installation condition: Wind: External noise: Warm up time: Single panel mounting (space required around) None None At least 0 minutes NORMAL OPERATING CONDITIONS Ambient temperature: - C to 0 C (- C to 0 C for close installation) Maximum ambient humidity (ambient temperature - to C): 0%RH (no condensation) Maximum ambient humidity (ambient temperature to 0 C): 0 to 0%RH (no condensation) *Decreases linearly from 0% RH at C, or to 0% RH at 0 C. Minimum ambient humidity: 0%RH Power voltage: 0 to 0V AC 0 to V AC V AC/DC. to.v AC/DC Power supply frequency: 0/0Hz ± % Mounting orientation: Backward/forward ±, laterally ± Installation height: Below 000m Vibration: 0m/s Shock: 0m/s Installation condition: Panel mounting(space above and below) External noise: None Ambient temperature variation ratio: C/hour or less TRANSPORT CONDITIONS Ambient temperature: -0 C to 0 C Ambient humidity: to %RH (no condensation) Vibration:.m/s or less ( to 0Hz) Shock: m/s or less (under factory packing condition) STORAGE CONDITIONS Ambient temperature: -0 C to 0 C * to 0 C for long-term storage Ambient humidity: to %RH (no condensation) Vibration: 0m/s Shock: 0m/s (under factory packing condition) STANDARD Safety: EMC applicable: CE marking Structure: EN- (CE marking) UL- nd edition (UL) CAN/CSA C. No.-(c-UL) Setup category: CAT.II, pollution degree: EN- ClassA Table EN0 ClassA Group EN00-- ClassA EN00-- *Indication or output value varies by the amount equivalent to ±% of FS or ±mv, whichever is larger, during testing. Casing protection IEC0 IP equivalent (Unapplied for close installation) (CE, UL, c-ul are contormity pending) OPTIONS signal output (option) Output point: point Output signal: to 0mA DC (load resistance 00Ω or less) 0 to V DC (load resistance 0kΩ or more) 0 to V DC (load resistance 0kΩ or more) Accuracy: ±0.% of full scale Output updating interval: Approx. 0. seconds Insulation: Non-isolated between the adjustment output and (ON-OFF pulse output type excluded) Remote signal input (option) Input point: point Input signal: to 0mA DC (Input impedance Approx. 0Ω) 0 to V DC (Input impedance Approx. 00kΩ) 0 tov DC (Input impedance Approx.0kΩ) Maximum allowable input: DC current ±0mA or less ±.V DC or less DC voltage ±0V DC or less Accuracy: ±0.% of full scale ± digit Sampling rate: Approx. 0. seconds External signal switch: R/L (Remote/Local) s interface (option) Input point: DB0 points maximum, COM shared DB0 7 points maximum, COM shared DB70 7 points maximum, COM shared Protocol: MODBUS-RTU, MODBUS-ASCII, Private (used for digital transmission/digital remote input) Function: Host communication/digital transmission/ digital remote input Alarm specifications (option) Number of alarm points: points Alarm types: Absolute value alarm, deviation alarm, absolute value deviation alarm, set point alarm, output value alarm, heater disconnection alarm (only for the case adjustment output uses ON-OFF pulse output or SSR drive pulse output), timer, timer, FAIL Heater disconnection detection (option) Functions: Measure heater current using an external current transformer (CT) to detect disconnection. Input points: point Input signals:.0-0.0a (0 / 0Hz) *Specified external current transformer (CT) required. Accuracys: ±.0% of FS External signal input (option) Input point: DB0 points maximum, COM shared DB0 7 points maximum, COM shared DB70 7 points maximum, COM shared Input signal: No voltage contact External contact capacity: V DC ma Function: Constant value operation RUN/READY switch, AUTO/MAN switch, preset manual, timer, timer, alarm event reset, execution No. selection, program/constant value operation switch, program operation RUN/STOP switch, program operation ADVANCE, program operation RESET, program pattern selection

TERMINAL ARRANGEMENT DB70 Measuring input + Measuring input A+ Measuring input B+ Measuring input b SA RDA SB RDB SDA SDB EV EV COM 7 EV EV COM 7 Servo M Servo M Servo M 0 Servo R output + 7 SG

DI DI7 Power N/- R/L & DI COM R/L & EV COM R/L & DI COM DB0 Measuring input + Measuring input A+ Measuring input B+ Measuring input b output + output - SA RDA SB RDB SDA SDB 7 SG SG

+ Servo RC 0 output - Servo R Remote input + output + Remote input - output - R/L(analog)DI Remote input + CT DI Remote input + CT DI7 R/L(analog)DI R/L & DI COM R/L COM DB0 output + output -

7 TERMINAL ARRANGEMENT DB70 Measuring input + Measuring input A+ Measuring input B+ Measuring input b SA RDA SB RDB SDA SDB EV EV COM 7 EV EV COM 7 Servo M Servo M Servo M 0 Servo R output + 7 SG Servo RC SG output + output - R/L(digital)DI 0 Servo R output - 7 output + EV DI EV Remote input + output - EV COM 0 DI EV Remote input - EV DI EV7 R/L(analog)DI EV COM Power L DI DI EV EV CT CT DI DI7 Power N/- R/L & DI COM R/L & EV COM R/L & DI COM DB0 Measuring input + Measuring input A+ Measuring input B+ Measuring input b output + output - SA RDA SB RDB SDA SDB 7 SG SG R/L(digital)DI 7 output + EV DI EV output - EV COM 0 DI EV EV EV COM Power L/- DI DI DI EV7 EV EV Power N/- R/L & DI COM R/L & EV COM EV EV COM 7 EV Servo M Servo M Servo M EV COM Servo R output + Servo RC 0 output - Servo R Remote input + output + Remote input - output - R/L(analog)DI Remote input + CT DI Remote input + CT DI7 R/L(analog)DI R/L & DI COM R/L COM DB0 output + output - Measuring input + 7 SA SB SG DI DI DI EV EV EV7 output + EV output - EV EV COM Measuring input A+ R/L(digital) DI EV EV COM Measuring input B+ DI DI EV 7 Power L/- Measuring input b R/L & DI COM DI COM EV COM Power N/-

8 EXTENAL DIMENSIONS DB70 H.W PANEL CUTOUT N 0 N: Quantity N : Number of mounted Instruments 0. 0 Unit: mm DB0 PANEL CUTOUT 70 0 H.W N 0 N: Quantity 0. 0 N : Number of mounted Instruments Unit: mm DB0 0 H.W PANEL CUTOUT N N : Number of mounted Instruments 0. 0 Unit: mm Specifications subject to change without notice. Printed in Japan (I) 0. - KUMANO-CHO,ITABASHI-KU,TOKYO 7- Telephone : Facsimile : inter@chino.co.jp Website : &

DIGITAL PROGRAM CONTROLLER

KP1000 SERIES DIGITAL PROGRAM CONTROLLER The KP1000 series is a 96x96mm digital program controller with the indicating accuracy of ±0.1%, the control cycle of approximately 0.1 seconds and maximum 19 program