PEC 1015C PEC1015R Rectifier System -48VDC @ 50-150 Amp 19 MTG -48VDC @ 50-200 Amp 23 MTG -48VDC @ 50-250 Amp 30 MTG Product Manual Part Number: 438 1015CPD Issue 13, October 2003 Engineer: T. B. Approved: T. B. PECO II, Inc. 1376 State Route 598 Galion, OH 44833-0910 Phone: 800.999.PECO (7326) Visit us on the web at www.peco2.com
April 15, 2015 Dudley Lab 1508 Wellington Ave. Toms River, NJ 08757 732-240-6895 hdudley@dudleylab.com Application Note: PECO I1 Power Supply PEC 1015 SM50F48PM For General Use set: StandbyION Switch to: ON FloatIEqual Switch to:float Test LED will be: ON GO LED will be: ON FL Pot to: CCW full (50.5 volts) (CW full 56.8 volts)
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Table of Contents Table of Contents...3 Foreword...5 Product Information...5 Warnings...6 Cautions...6 SECTION 1: GENERAL INFORMATION...7 1.1 GENERAL...7 1.2 SPECIFICATIONS...8 1.3 STANDARD FEATURES...9 1.4 AGENCY APPROVALS...10 1.5 ENVIRONMENTAL RATINGS...10 SECTION 2: RECTIFIER SHELF INSTALLATION...17 2.1 GENERAL...17 2.2 PEC 1015C RECTIFIER SHELF INSTALLATION...17 2.3 PARTS INSTALLATION...26 2.4 PARTS REMOVAL...27 2.5 TOOLS REQUIRED...27 SECTION 3: MAINTENANCE & ADJUSTMENTS...31 3.1 GENERAL...31 3.2 MAINTENANCE...31 3.3 ADJUSTMENTS...31 3.4 FACTORY SETTINGS...31 3.5 TOOLS REQUIRED...31 SECTION 4: TROUBLESHOOTING...33 4.1 GENERAL...33 4.2 TROUBLESHOOTING...33 4.3 TOOLS REQUIRED...33 Schematic 4390457P Att Schematic 4390509P Att Schematic 4390512P Att Rectifier Manual SM50F48PMPD Att For Reference Only Schematic 4390197P-1 Schematic 4390488P Schematic 4390507P Issue 13, October 2003 Page 3
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Foreword This manual is intended to help the user of the 1015C/1015R Rectifier System to install, test, troubleshoot, and understand the system. If you should have any questions or problems, please contact one of the following sources: SERVICE - If for any reason further assistance is needed on any power equipment, complete engineering and field service groups are available in Galion, Ohio, to assist you in any way possible. CALL: 419.468.7700 Field Service OR 800.999.PECO (7326) and ask for Field Service PARTS ORDERING - Replacement parts for power equipment may be obtained by forwarding a Purchase Order to: PECO II, Inc OR Fax to: 419.462.8180 P. O. Box 910 Galion, Ohio 44833 Include the following information: A. PECO II part number and engineering level of equipment B. If part is electrical, give circuit reference numbers and PECO II part numbers. C. If part is mechanical in nature, give description as to where it is used. RETURN & REPAIR - Equipment may be returned to the Factory for repair. In order to do this, the procedure must be as follows: A. Call: 419.468.7700 Field Service OR 800.999.7326 and ask for Field Service B. Request a Returned Material Authorization (RMA) number for the defective equipment. C. Return material prepaid to: PECO II, Inc 1376 State Route 598 Galion, Ohio 44833 Attn: Field Service Dept Product Information Please take a moment when the product is new to fill in this information. This data will allow faster service when calling PECO II to order accessories, spare parts, or request field service. First, locate the product information label. This is typically located on the upper front of the equipment frame, or on the rear of the frame. Fill in the part number, as it appears on the label, in the space below. PART NUMBER DATE CODE: SERIAL NUMBER ECN Level: 860 P Issue 13, October 2003 Page 5
Warnings 1. Electrical shock hazard. Do not attempt to remove, maintain, or install this equipment with power applied. Personnel that attempt to work on this equipment with the power applied may subject themselves or others to electrical shock that may cause serious injury or death. 2. The use of this equipment by unauthorized or untrained personnel should not be attempted. Personnel that work on this equipment without the proper training may subject themselves or others to electrical shock that may cause serious injury or death. 3. Do not attempt to work on this equipment if it is, or has been, exposed to a high moisture condition. It is recommended the equipment be returned to PECO II to be properly tested. Working on this equipment during a high moisture condition subjects the user to electrical shock that may cause serious injury or death. 4. Use of an attachment other than one approved by PECO II will void any and all warranties, implied or other, and will increase risk of fire, or may possibly cause electrical shock, injury, or death to personnel. Cautions 1. Follow proper grounding instructions. 2. If connecting batteries, remove the batterybox-fuse or trip the circuit breaker. Check batteries and connections for proper polarity and power before connecting the batteries to the system 3. To remove the circuit breakers or fuses, the DC and/or AC input to the system will need to be disconnected, thereby disabling the system output to the load(s). Take the necessary precautions and inform the plant engineer that the system output power to the loads will be disabled. 4. Before performing any maintenance, ensure AC or DC power is not applied to the system. 5. Fuse holders, fuses, and circuit breakers are not to be loaded to more than 80 percent of their ampere rating. 5. Do not operate this equipment if it has been dropped or otherwise damaged. Trying to operate this equipment if it has been damaged subjects yourself or others to electrical shock that may cause serious injury or death. 6. Before you proceed, ensure the input source is not live and the input circuit breaker(s)/fuse(s) has been tripped or removed. If these procedures have not been followed and the input/output power is live, serious personnel injury or death may occur. 7. A rack/shelf may contain several operating systems. If there is another system in the general area you want to install this system, be cautious of any exposed connectors or wires and, with permission, remove power to the other systems. Failure to take the necessary safety precautions subjects the installer or maintenance personnel to severe electrical shock that may cause serious injury or death. 8. This equipment may connect to lead-acid batteries. Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. Wash hands after touching batteries. Page 6 Issue 13, October 2003
SECTION 1: GENERAL INFORMATION 1.1 GENERAL. The PEC 1015C Rectifier System (-48 VDC) is designed to power a load while charging a battery. However, this system will operate as a BATTERY-LESS SYSTEM and does not require batteries to function. The Modular Rectifier outputs are paralleled on a common output bus. Alarms are available per Module or Shelf. The PEC 1015C Rectifier System (Individual AC Input) is housed in 19, 23, or 30 inch shelf, which accommodate 3, 4, or 5 modular Switchmode Rectifiers respectively. Depending on the particular shelf, 3, 4, or 5 DC Circuit Breakers are located below the Rectifiers. Bulk AC Feed is available as an option on the 19, 23, and 30 inch Rectifier Shelves. The AC Bulk feed provides an input power connection of 230 VAC @ 100A nominal, and splits into three to five output power connections of 230 VAC @ 13.7A nominal. A. The PEC 1015C Rectifier System has nine (9) different shelf arrangements. (See Table 1-1) B. Switchmode Rectifiers (SM50F48PM): One (1) Rectifier: 48V @ 50 Amp Two (2) Rectifier: 48V @ 100 Amp Three(3) Rectifier: 48V @ 150 Amp Four(4) Rectifier: 48V @ 200 Amp Five(5) Rectifier: 48V@ 250 Amp TABLE 1-1: PEC 1015C Unit Part # s 19" Shelf 23" Shelf 30" Shelf Output Termination Cable Bus Plug Alarm Connection TB Ribbon 6571015A-BLK-19 * 6571015A48-19 * 6571015R48-19 * PEC 1015C 6571015R48-23 * 6571015A48-0 *** 6571015A-BLK *** 6571015C48-23 ** 6571015A48-30 * 6571015R48-30 * 6571015C48-30 ** 6571015PA-3 *See Figures 2-1 and 2-5 for Cable Output Termination **See Figure 2-7 for Bus Output Termination ***See Figure 2-6 for Plug Output Termination Issue 13, October 2003 Page 7
1.2 SPECIFICATIONS The following information is intended to give the user a quick reference to information that is necessary to install and operate the system. Included are input requirements and output ratings. A. Input Ratings (SM50F48PM): 1. Voltage: Nominal 230VAC RMS, single phase, 47 to 63Hz, with input voltage ranges of +15/-23.5%. 2. Typical Data: When rectifier system is equipped with one (1) Rectifier module, fully charged batteries, and nominal input, the following data applies: a. Rectifier output voltage initially adjusted to 54.48 VDC at 50% load is as shown in Table 1-2. Percent Load Input Current Input VA Input Watts Percent Efficiency 10 1.67 384 357 76.3 50 6.63 1525 1511 90.1 100 13.16 3026 3003 90.7 Table 1-2: Input Ratings (One Rectifier) b. Maximum input current with 54 VDC output and full load is as follows: Nominal Input: Input Voltage: Input Current: 230 VAC 176 VAC 17.35 AAC 3. Typical Data: When rectifier system is equipped with four (4) Rectifier modules and nominal input, the following data applies: a. Rectifier output voltage initially adjusted to 54.48 VDC at 50% load is as shown in Table 1-3. Percent Load Input Current Input VA Input Watts Percent Efficiency 10 6.7 1536 1428 73.3 50 26.52 6100 6044 90.1 100 52.64 12104 12012 90.7 Table 1-3: Input Ratings (Four Rectifiers) b. Maximum input current with 54 volts output and 200 Amps load is as follows: Nominal Input: Input Voltage: Input Current: 230 VAC 176 VAC 69.4 AAC Page 8 Issue 13, October 2003
B. Output Ratings: 1. Voltage: Float voltage is adjustable from 50 to 60 VDC for floating a 24-cell battery. Unless otherwise specified, the factory float settings are as shown in Table 1-4. Adjustment Limited Maintenance Battery Settings Conventional Flooded Cell Settings Float Voltage 54.00 VDC 52.08 VDC Table 1-4: Factory Float Settings 2. Current: Current is dependant on the number of Switchmode Rectifier modules equipped. (See Table 1-5) Number of Rectifiers Current (per shelf assembly) 1 50 2 100 3 150 4 200 5 250 Table 1-5: Current Ratings 1.3 STANDARD FEATURES The standard features of the Rectifier Shelf are detailed in the following paragraphs. A. Front Access Switchmode Rectifiers are easily replaceable with only front access required. Rectifier shelf replacement requires only front and side access. B. Input Protection EXTERNAL PROTECTION TO BE PROVIDED BY THE CUSTOMER. Both sides of the input line should be protected. C. Output Protection 1. Over Voltage Shutdown: If the Rectifiers output voltage exceeds a preset value the Rectifier will shutdown. High Voltage Shutdown is factory set at 58.0 VDC. 2. Current Limiting: A circuit that limits the output current to a safe value is incorporated in each unit and is factory set. 3. (If Equipped) Each output power connection on the AC Bulk feed panel is protected by a double pole 25A circuit breaker before supply to the rectifier s shelf for each individual Rectifier position. Issue 13, October 2003 Page 9
D. EMI Suppression This unit meets requirements for VDE 0871 Class A, FCC 20780 Class A, and CISPR22 class B (ITE). 1.4 AGENCY APPROVALS UL Recognized-UL 1950 (Information Technology Equipment). C-UL Recognized-CSA C22.2 NO. 950-95 (ITE). CE/CB Scheme to IEC950 (ITE). 1.5 ENVIRONMENTAL RATINGS A. OPERATING AMBIENT TEMPERATURE RANGE: 0 C to + 50 C (+32 F to + 122 F) B. STORAGE TEMPERATURE RANGE: -40 C to +85 C (-40 F to + 185 F) C. ALTITUDE: Sea Level to 4800 ft: 0 C to +50 C (+32 F to +122 F) 4800 ft: to 7000 ft: 0 C to +45 C (+32 F to +113 F) 7000 ft: to 10,000 ft: 0 C to +40 C (+32 F to +104 F) D. HUMIDITY: This system is capable of operating in an ambient relative humidity range of 0 to 95%, non-condensing. E. SHOCK: This equipment, in its shipping container, withstands shock developed when one edge of the container is dropped 6 inches while the opposite edge is resting on the ground, or is dropped 2 inches on any surface without physical damage or degradation of the electrical performance. F. VIBRATION: This equipment, in its shipping container, withstands vibration encountered is shipping without physical damage or degradation of the electrical performance. G. HEAT DISSIPATION: Nominal input with output adjusted for 54.47 VDC. (See Table 1-6) No. of Modules 1 2 3 4 5 Shelf Output Current (Amps) BTU/HR SM50F48PM 50 953.0 100 1906.0 150 2859.0 200 3812.0 250 4765.0 Table 1-6: BTU/HR Ratings H. AUDIBLE NOISE: The audible noise at any point 5 feet from any vertical surface of the system does not exceed 55 db "A" weighted when measured with a General Radio 1551-C or Western Electric 3C Sound Level Meter (or equivalent) conforming to ANSI S1.4. I. SURGE PROTECTION: The system is capable of withstanding surges per ANSI C 62.41 1980, Category B across the input terminals. J. VENTILATION REQUIREMENTS: For continuous operation, the system ventilating openings should not be blocked and the ambient temperature of the air entering the units does not exceed 50 C. Page 10 Issue 13, October 2003
Figure 1-1A: PEC 1015C Shelf Assembly Front View, 19" MTG (Typical) -Rectifiers are shown with optional digital metering- Figure 1-1B: Optional Bulk AC Feed Panel Front View, 19" MTG 6180440P-19 NOTE: 6571015R48-19 is a direct replacement for 6571015P4819-1. Issue 13, October 2003 Page 11
Figure 1-2A: PEC 1015C Shelf Assembly Front View, 23" MTG (Typical) -Rectifiers are shown with optional digital metering- Figure 1-2B: Optional Bulk AC Feed Panel Front View, 23" MTG 6180440P-23 Figure 1-2C: Optional Individual AC Feed Panel Front View, 23" MTG 6180547P Page 12 Issue 13, October 2003
The 6571015R48-23 replaces the following shelves, but requires additional equipment and materials as listed below. Old Style Shelf Being Replaced: Replace with New Shelf and Listed Materials: 6571015P48-0 6571015R48-23 6571015PA-0 6571015PA-1 6571015PA-1SL 6571015R48-23 6180440P-23 (4) 3260013P-22 (9) 1350006P-1 6571015R48-23 6180547P (4) 3260013P-22 (9) 1350006P-1 6571015R48-23 6180547P (4) 3260013P-22 (9) 1350006P-1 6401464P Bulk AC Input Panel DC Output wiring DC Output wiring Individual AC Input Panel DC Output wiring DC Output wiring Individual AC Input Panel DC Output wiring DC Output wiring AC Input Pigtails Issue 13, October 2003 Page 13
Figure 1-3A: PEC 1015C Shelf Assembly Front View, 30" MTG (Typical) -Rectifiers are shown with optional digital metering- Figure 1-3B: Optional Bulk AC Feed Panel Front View, 23" MTG 6180440P-30 NOTE: The 6180440P-30 bulk AC input panel works with the "R" shelves. Page 14 Issue 13, October 2003
Figure 1-4: PEC 1015C Shelf Assembly Front View, 23" MTG With Vertical Breakers -Rectifiers are shown with optional digital metering- Issue 13, October 2003 Page 15
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2.1 GENERAL PECO II, Inc. PEC 1015C Rectifier System Manual SECTION 2: RECTIFIER SHELF INSTALLATION This section gives the procedures to install the Rectifier Shelf. Included are all installer interfaces and associated reference material to be used when installing the equipment. 2.2 PEC 1015C RECTIFIER SHELF INSTALLATION A. Rectifier AC Input: 1. Individual CKTS (20A 2 pole 208 or 230VAC per module) Figure Terminal Type Recommended Wire Size Table 2-1: From 2.1 Screw Type 12 AWG RECT 1 AC In PWB Screw Type 12 AWG RECT 2 AC In PWB Screw Type 12 AWG RECT 3 AC In PWB Screw Type Screw Type (AR) As Required 12 AWG 12 AWG RECT 4 AC In PWB (AR) RECT 5 AC In PWB (AR) To PDSC, 20A 2-pole 208-230 VAC Breaker PDSC, 20A 2-pole 208-230 VAC Breaker PDSC, 20A 2-pole 208-230 VAC Breaker PDSC, 20A 2-pole 208-230 VAC Breaker PDSC, 20A 2-pole 208-230 VAC Breaker Signal Interface AC Input AC Input AC Input AC Input Mounted on Side (Rect 4) (Rect 3) (Rect 2) Figure 2-1. PEC 1015C Shelf Assembly INDIVIDUAL AC INPUT (TWO HOLE LUG OUTPUT CONNECTION) REAR VIEW, 23" MTG (TYPICAL) Sense Input Jumper (Factory set to local sense unless specified differently at the system level.) Issue 13, October 2003 Page 17
B. Bulk AC Input (1 CKT per shelf): 60A 2 pole 208 or 230VAC for 19" shelves 80A 2 pole 208 or 230VAC for 23" shelves 100A 2 pole 208 or 230VAC for 30" shelves A separate panel that mounts below the rectifier shelf provides input connection and ckt protection devices for each rectifier. Table 2-2: Figure Terminal Type Recom. Wire Size Shelf Size From 2.2 Screw Type 6 AWG 19" TB1 in Bulk Panel 60 A 208/230VAC CKT Screw Type 4 AWG 23" TB1 in Bulk Panel 80 A 208/230VAC CKT Screw Type 2 AWG 30" TB1 in Bulk Panel 100 A 208/230VAC CKT To Figure2-2: PEC 1015C Shelf Assembly and AC Bulk Feed Panel REAR VIEW, 30" MTG (TYPICAL) Page 18 Issue 13, October 2003
C. Rectifier Sense Lead Input Jumper: This jumper needs set to match the system. If there is a sense lead fuse located in the system control section and the rectifier is connected via ribbon cable to the control section this jumper should be placed in the Remote Sense Via J1" position. If the sense lead is brought in manually to J12, put the Jumper in the Remote Sense Via J12" position. If the system uses the rectifiers in local internal sense mode, place the jumper in the local sense position. If this shelf is being added to an existing Power system and the sense mode is unknown, look into an existing shelf and put the Jumper of the new shelf in the matching position. (See Figure 2-1). On ship loose Rectifier Shelves, the jumper is shipped in the Remote Sense Via J1" position for Ribbon Cable Connection. D. FRAME GROUND AND C.O. GND Connections: Not required when installed into a PECO II power system designed for use with this rectifier shelf. Typically the frame ground of the chassis is via the bay framework that the rectifier shelf is mounted in. If this rectifier chassis is to be mounted in a non conductive framework, special provisions will have to be made by the installer to meet Telco, NEC, and UL requirements as needed. Typically the C.O. ground reference connection is made via the power system at the GND return bar. If this rectifier shelf is to be used in a special application that has no ground reference, special provisions will have to be made by the installer to meet Telco, NEC, and UL requirements as needed. E. Alarm and Control Connections: 1. Ribbon Cable Connected Type Shelves Table 2-3: Figure 2-3 Terminal Type *Ribbon connector (P/N 3090087P- 10) **Ribbon connector (P/N 3090087P-14 Recom. Wire Size 10 wire ribbon P/N 1350023P- 10 14 wire ribbon P/N 1350023P- 14 *Connector with strain relief P/N 3090087P-10 MSR **Connector with strain relief P/N 3090087P-14 MSR From J2 or J3 common bus connector J4 Auxiliary signals To System meter panel or previous Rectifier shelf required To system meter panel not required on all systems Figure 2-3: Signal Interface (Ribbon Connector) Issue 13, October 2003 Page 19
2. Screw Terminal Connection Type Shelves. Table 2-4: Figure Terminal Type Recom. Wire Size 2-4 Screw Terminal 20 or 22 AWG NOTE: See Figure 2-4B for "Retro-fit" Shelves. From J2 & J3 as required by system. See Fig. 2-4 for Pin # s To Meter and Control panel of power system as required. See System manual for leads required Figure 2-4A: Signal Interface (Terminal Block Connection) Figure 2-4B: Signal Interface For Retro-Fit Shelves (Terminal Block Connection) Page 20 Issue 13, October 2003
F. Main DC Output Connections 1. Cable Terminated Rectifier Shelves. Table 2-5: Figure Terminal Type Recom. Wire Size Shelf Size From 2-5 3/8" on 1" 1/0 AWG 19" ±Output Bars Plant ± Main Termination Bars 2-5 3/8" on 1" 2/0 AWG 23" ± Output Bars Plant ± Main Termination Bars 2-5 3/8" on 1" 4/0 AWG 30" ± Output Bars Plant ± Main Termination Bars To Issue 13, October 2003 Page 21
See Detail Below OR Figure 2-5: PEC 1015C Shelf Assembly INDIVIDUAL AC INPUT (TWO HOLE LUG OUTPUT CONNECTION) REAR VIEW, 23" MTG (WITH TWO HOLE LUG BUS BAR DIMENSIONS) Page 22 Issue 13, October 2003
2. Single 3/8" - 16 Lug DC Output Terminated Shelves. PECO II, Inc. PEC 1015C Rectifier System Manual Table 2-6: Figure 2-6 Terminal Type Single 3/8" Lug Recom. Wire Size 2/0 AWG 23" only Shelf Size To From Plant ± Main Termination Bars ±Output Bars NOTE: If the optional Bulk AC input panel (6180440P-19, 6180440P-23) or optional Individual AC Input Panel (6180547P) has been ordered, refer to Figures 2-6B and 2-6C for the proper AC input termination locations. Signal Interface AC Input AC Input AC Input AC Input -48V Bat. Bus Gnd Bus Figure 2-6A: PEC 1015C Shelf assembly INDIVIDUAL AC INPUT (ONE HOLE LUG OUTPUT CONNECTION) REAR VIEW, 23" MTG. (TYPICAL) Issue 13, October 2003 Page 23
If the optional bulk AC input panel has been ordered (6180440P-23) the only AC input connections should be made as shown in figure 2-6B. Figure 2-6B: Optional Bulk AC Input Panel REAR VIEW, 23" MTG. 6180440P-23 AC Input Connections If the optional individual AC input panel has been ordered (6180547P) the only AC input connections should be made as shown in figure 2-6C. View of individual AC input terminal blocks Figure 2-6C: Optional Individual AC Input Panel REAR VIEW, 23" MTG. 6180547P Page 24 Issue 13, October 2003
3. Bus Bar Connected Rectifier Shelves Table 2-7 Figure Terminal Type Recom. Wire Size Shelf Size 2-7 Bolts N/A All ± Output Busses To From ± System Vertical Riser Busses SEE DETAIL BELOW Figure 2-7: PEC 1015C Shelf Assembly INDIVIDUAL AC INPUT (VERT. BUS OUTPUT CONNECTION) REAR VEW, 23' MTG (WITH VERT. BUS DIMENSIONS) Issue 13, October 2003 Page 25
2.3 PARTS INSTALLATION The Rectifier Shelves are easily installed. This paragraph gives the procedures necessary for installing a Rectifier into a working system. 2.3.1 Adding/Replacing a Rectifier (SM50F48PM) and Adjustment When adding/replacing Rectifiers to a working system proceed as follows: A. Decide where the new Rectifier will be added. B. Remove the blank filler panel where the new Rectifier will be inserted. C. Turn the STANDBY/ON switch, located on the front of the Rectifier, to the STANDBY position. D. Make sure that the AC Input Circuit Breaker, located in the AC Power Service Cabinet, for the new Rectifier is in the OFF position. E. Make sure that the Output Circuit Breaker/switch, located below the Rectifier, for the new Rectifier is OFF. F. Insert the new Rectifier into the Rectifier Cage. G. Turn the AC Circuit Breaker for the new Rectifier to the ON position. H. Turn the STANDBY/ON switch, located on the front of the Rectifier, to the ON position. I. The Rectifier will come on line. The AC ON LED (Green) will light. The digital meter, if equipped, will indicate the output voltage or current, depending on the position of the V/I switch, located to the left of the meter. Note: Before making adjustment of the FL (Float Adj.) pot, operate FLOAT/EQUAL switch to the FLOAT position. A clockwise (CW) direction will increase the Float Voltage and a counterclockwise (CCW) direction will decrease the Float Voltage setting. Note: For Plant adjustment, to properly adjust the Float/Equalize voltage, ensure the DC circuit breaker directly below the Rectifier is in the OFF position. After the Rectifier has been adjusted, follow the startup procedure. Rectifiers can be adjusted one at a time. J. The Float Voltage is adjustable using the FL (Float Adj.) pot, located on the front panel. K. Operated the Output Circuit Breaker/switch, located below the position, for the new Rectifier to the ON position. L. The Equalize Voltage is adjusted after the Float Voltage is set. The Equalize Voltage is adjustable using the EQ (Equalize Adj.) pot, located on the front panel. Before making adjustment on the Equalize Adjust pot, operate FLOAT/EQUAL switch to the EQUAL position. A clockwise (CW) direction will increase the Equalize Voltage and a counterclockwise (CCW) direction will decrease the Equalize Voltage setting. M. Return FLOAT/EQUAL switch to the FLOAT position. Page 26 Issue 13, October 2003
2.4 PARTS REMOVAL Rectifier Modules are easily removed from the shelf. This paragraph gives the procedures necessary to remove a Rectifier from a working system. 2.4.1 Removing a Rectifier (SM50F48PM) When removing Rectifiers from a working system, proceed as follows: A. Decide what Rectifier needs to be removed. B. Turn the STANDBY/ON switch, located on the front of the Rectifier, to the STANDBY position. C. Turn the AC Circuit Breaker, for the Rectifier being removed, to the OFF position. D. Turn the Output Circuit Breaker, located below the Rectifier, to the OFF position. E. Remove the Rectifier from the Rectifier Cage. F. This completes the removal of a Rectifier. 2.5 TOOLS REQUIRED Note: Double Insulated Tools with an Insulation Rating of 1000 Volts are required. Various size Box or Open End Wrenches. Various size Socket Wrenches. Slotted Screwdriver Issue 13, October 2003 Page 27
Table 2-8: RECTIFIER COMMON SIGNALS, J2 (INPUT) & J3 (OUTPUT) PIN # PIN NAME DESCRIPTION 1 AC FAIL AC Fail Alarm: Provides a +GND signal in the event of an AC input voltage loss to any of the rectifier modules. NOTE: A rectifier module must be installed in its slot before an AC Fail can take place. 2 RECT OK 3 RFA 4 BTC Rectifier OK Signal: Provides +GND signal with a 20KΩ impedance for each rectifier module installed in the shelf. The impedances are paralleled together for all installed modules i.e. for four installed modules the impedance would be 5KΩ. Rectifier Fail Alarm: Provides +GND signal with a 20KΩ impedance for each rectifier module in the shelf experiencing a failure condition. The impedances are paralleled together for all failed modules i.e. for two failed modules the impedance would be 10KΩ. The 6571015R48P-23 retrofit rectifier shelf does not use a resistive output. Its output is a low impedance ground signal. Battery Temperature Compensation Input: This analog input allows the rectifier module float voltage to be adjusted as a result of battery temperature in systems equipped with BTC circuitry. 5 LSO 6 HV 7 REM EQ 8-10 SENSE- Load Share Lead: Common analog lead of the modular rectifiers allowing proportional load sharing between modules. High Voltage Shutdown Input: When a BAT- signal is applied to this input all rectifier modules loaded more than 10% will be shutdown. Remote Equalize Input: When a +GND signal is applied to this input the rectifier shelf s output voltage will change to the preset equalize voltage of the rectifier modules. (-) Sense Input: This is the plant voltage sense lead for proper regulation of the rectifier modules. Operational when sense lead jumper is in "Remote". This is not used when jumper is set to "Local". See the system level information to find the proper setting for the system that the rectifier shelf is being used in. Page 28 Issue 13, October 2003
Table 2-9: RECTIFIER AUXILIARY SIGNALS, J4 PIN # PIN NAME DESCRIPTION 1-2 I-RET Current Sense Return Lead: Common (-) lead for rectifier current sensing. 3 I-SENSE #1 4 I-SENSE #2 5 I-SENSE #3 6 I-SENSE #4 7 PSI #4 8 PSI #3 9 PSI #2 10 PSI #1 11 RFA #1 12 RFA #2 13 RFA #3 14 RFA #4 Current Sense Lead, Module #1: (+) sense lead for rectifier current sensing on module #1. (Same as above for rectifier module #2) (Same as above for rectifier module #3) (Same as above for rectifier module #4) Power Supply Inhibit, Module #4: When a +GND signal is applied to this input rectifier module #4 will be disabled. NOTE: When signal is removed rectifier module will resume normal operation. (Same as above for rectifier module #3) (Same as above for rectifier module #2) (Same as above for rectifier module #1) Rectifier Fail Alarm, Module #1: Provides +GND signal for module #1 only when it experiences a failure condition. (Same as above for rectifier module #2) (Same as above for rectifier module #3) (Same as above for rectifier module #4) Table 2-10: RECTIFIER AUXILIARY SIGNALS, J3 Issue 13, October 2003 Page 29
PIN # PIN NAME DESCRIPTION 1-2 I-RET Current Sense Return Lead: Common (-) lead for rectifier current sensing. 3 I-SENSE #1 4 I-SENSE #2 5 I-SENSE #3 6 I-SENSE #4 7 I-SENSE #5 Current Sense Lead, Module #1: (+) sense lead for rectifier current sensing on module #1. (Same as above for rectifier module #2) (Same as above for rectifier module #3) (Same as above for rectifier module #4) (Same as above for rectifier module #5) NOTE: R19 and R23 shelves have stickers that cross reference older hand-wired cage connections to the new J2/J3 connection points. Page 30 Issue 13, October 2003
3.1 GENERAL PECO II, Inc. PEC 1015C Rectifier System Manual SECTION 3: MAINTENANCE & ADJUSTMENTS This section gives the procedures to perform maintenance and adjustments on the Rectifier Shelf. 3.2 MAINTENANCE Maintenance on the Rectifier Shelf is limited to the maintenance performed on the Rectifiers within the Shelf. For error conditions, refer to the Rectifier Manual for possible repair information. If for any reason further assistance is needed on the Rectifier, or Rectifier Shelf, contact PECO II Field Service at the numbers listed in the front matter of this manual for repair. 3.3 ADJUSTMENTS Adjustments on the Rectifier Shelf are limited to the adjustments performed on the Rectifiers within the Shelf. 3.4 FACTORY SETTINGS Refer to the Rectifier Module Section for factory settings. 3.5 TOOLS REQUIRED Digital Voltmeter Slotted Screwdriver (Fine Blade) or Tweaker Issue 13, October 2003 Page 31
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4.1 GENERAL PECO II, Inc. PEC 1015C Rectifier System Manual SECTION 4: TROUBLESHOOTING This section gives the procedures to troubleshoot the Rectifier Shelf. 4.2 TROUBLESHOOTING Troubleshooting of the Rectifier Shelf is limited to the troubleshooting performed on the Rectifiers within the Shelf. For error conditions, refer to the Rectifier Manual for possible repair information. If for any reason further assistance is needed on the Rectifier, or Rectifier Shelf, contact PECO II Field Service at the numbers listed in the front matter of this manual for repair. 4.3 TOOLS REQUIRED Digital Voltmeter Slotted Screwdriver (Fine Blade) or Tweaker Issue 13, October 2003 Page 33
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Attachments Issue 13, October 2003 Page 35
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