HORIZONTAL BANDSAWING MACHINES CIRCULAR SAWING MACHINES

KALAMAZOO MACHINE TOOL HORIZONTAL BANDSAWING MACHINES CIRCULAR SAWING MACHINES Manual bandsaws.....................2 Semi-automatic bandsaws..............3 Large Semi-automatic bandsaws.........4 Double Column bandsaws...............5 Fully Automatic bandsaws...............6 Heavy Double Column bandsaws.........7 Accessories........................8, 9 Manual pivoting coldsaws..............10 Vertical column coldsaws...............11 Semi-automatic coldsaws..............12 High speed circular saws...............13 Fully automatic coldsaws...............14 Fully automatic high speed saws.........15 Fully automatic CNC operation..........16 You can see all the machines demonstrated on youtube.com/kmtsaw Kalamazoo Machine Tool Manual Semi-Automatic Fully Automatic Models Catalog 2012

Autocut Bandsaws For structurals and solids, up to the maximum machine capacity Semi-Automatic Bandsaws For production sawing of solid materials and structurals H235 & H275 Autocut are small but powerful, easily miters up to 60 degrees right. H310 M & H350 M Autocut are heavier production models, with double mitering capability, 45 degrees left and 60 degrees right. Fully hydraulic, H310SA and H400SA provide increased productivity with full cycle operation Model H235 8 Capacity Model H310M 10 Capacity Model H310SA 10 Capacity Model H275 10 Capacity Model H350M 12 Capacity Shown with optional measuring system Standard Equipment One HSS bi-metal sawblade Low-volt control Low-volt/undervolt shutoff TEFC 3 phase drive motor Totally enclosed worm gear transmission Full Coolant System Full Blade Guarding Operators Manual Parts List/Schematics Tool kit Model H400SA 12 Capacity COOLANT TANK CAPACITY VISE OPENING C G T C OO S O S C C S 2 3

Semi-Automatic Bandsaws For production sawing of solid materials and structurals Semi-Automatic and Fully Automatic Bandsaws For production sawing of solid materials and structurals Double Mitering 60 degrees left, 60 degrees right Saw frame canted 5 Semi-automatic horizontal bandsaws allow quick and easy setup and operation. Major components are massive for solid, vibration-free production cutting. Machine operation is full cycle, semi-automatic. Material size is automatically sensed by the sawframe. With the push of a single button, the vise clamps, sawframe makes the cut at preset rate, automatically returns to clear workpiece, vise opens, ready for the next cut. Production sawing can be very fast! Fully hydraulic, with free-standing operators console that may be conveniently placed in the most advantageous operator location. Standard Equipment One HSS bi-metal sawblade Low-volt control Low-volt/undervolt shutoff Blade tension indicator Broken blade shutoff Blade cleaning brush Infeed & outfeed material support rollers TEFC 3 phase drive motor Totally enclosed worm gear transmission Full Coolant System, Flushing hose Full Blade Guarding Operators Manual/Parts List/Schematics Tool kit KS 450 KS 600 Model KS450 14 Capacity Model KS600 20 Capacity Models H6A-NC and H6 SA Double column mitering bandsawing machines. Both feature a canted (6 degrees) sawframe. Mitering from 0-60 degrees. All functions are fully hydraulic, with free-standing operators console that may be conveniently placed in the most advantageous operator location. Sawfeed controls are done with precision control valves. Model H6 A-NC The H6A-NC barfeed is a true shuttle-vise machine. The machine is fully programmable to automatically program and store jobs for later recall. Two saw vises on the infeed side ensure the material is clamped and never released during all feeding and sawing operations. Barfeeder travels on linear guides, and driven by heavy duty ball screw for maximum accuracy. Both feeder vise jaws clamp & unclamp, to facilitate crooked material. Scrap remnant end; a short 4''. Operation is straightforward and logical. The machine may be used as a single cut (semi-automatic) or fully automatic machine to repetitively cut your material to length. You program the length, size of material, blade speed and quantity at the keyboard. S S S VISE OPENING C G T OO C C C C Sawframe canted 5 allows sawblade to freely and easily cut through the bottom of structural section without vibration, binding, or slowdown of sawing rates. Model H6 SA 4 5

Fully Automatic For production Horizontal Bandsaws sawing Model H400A 12 Capacity Fully automatic, fully hydraulic heavy one piece unified construction for superb alignment and accuracy. Mitering is manual, up to 60 degrees. H400A-NC provides quick & easy setup and memorization of frequently run jobs. Model XT320 A-NC This double column bandsaw machine brings technology and production together. Intuitive controls along with precision cutting give the XT320 an advantage over the competition. The automatic material sensor ensures easy operation and keeps setup time at a minimum. The XT320 A-NC design and construction features that stand out among the competition: Our blade is longer and bandwheels bigger than comparable machines, resulting in less blade fatigue. Our leftover material remnant is shorter than most comparable machines. Our sawframe has a double arch construction which dampens vibration and has greater strength, less flexing, less vibration, and greater blade life. Our blade guides are carbide (of course) but we also use large diameter bearings to remove the initial blade twist, giving us the most frictionfree blade guides on the market today. At the same time providing very rigid blade support for precise and true sawing. Our machine automatically detects the cutoff point and the material height, eliminating two of the settings that must be made by the operator on most competitive machines. XT320 A-NC Standard Equipment Model H310A One HSS bi-metal sawblade 10 Capacity Low-volt control Veiw of infeed Low-volt/undervolt shutoff TEFC 3 phase drive motor Totally enclosed worm gear transmission Full coolant system Full blade guarding Operators Manual/Parts List/Schematics Tool kit 6 7

CONVEYORS and MEASURING SYSTEMS ACCESSORIES Freestanding Roller Conveyors 5' and 10' lengths available Custom Roller Conveyor w/microadjustable legs, mounted to machine, 5' and 10' lengths available. Laser line - fits any bandsaw model H 310M and above Chip Vac - 1100 CFM and designed to collect up to 85% of chips. Attaches to either CT 350 SA or CT 350 A-NC, can be attached to CT 350 AV for an additional charge Custom worktable/conveyor w/micro-adjustable legs, mounted to machine. Cover plates between rollers provide worktable surface 72" and 144" lengths available Custom worktable/conveyor with Accu-cut custom length system stop with scale, micro-adjustable legs 72" and 144" lengths available KALAMAZOO QUICK STOP The Kalamazoo Quick Stop easily attaches to any conveyor system making fast and accurate cuts possible. Available in any length the quick stop is one of the most versatile stops on the market today. The stop quickly zeros against the saw blade and the display can toggle between inch and metric. Advantages of the Kalamazoo Quick Stop Quick mounting T slot for attaching to almost any surface Customizable digital readout with long lasting AAA batteries Zero in any position Quick lock handle for securing carriage Pneumatic Top Clamp Semi-automatic models only Footswitch Semi-automatic models only Vertical Side Guide Rollers For Custom Conveyors only The Kalamazoo Quick Stop is available two ways, with conveyors or ala cart. Over length of system is 8" longer than what is ordered. 8 9

Hinge type machines are generally not considerd production machines, but may be used in production under carefully considered applications. Kalamazoo Machine Tool 10 Great Reasons for Buying a Circular Saw Price - Economical purchase price Simple Operation - Uncomplicated and very easy to understand and use Maintenance - Proper maintenance is simple, and very little required Size - Compact and take up very little room in your shop Cost Per Cut - Saw blades can be resharpened and retoothed Finish - High quality surface finish with burr free cuts Squareness of Cut - Saw blade is a very rigid tool holding very accurate squareness tolerances Time of Cut - Circular saw cutting times are very fast Miters and Angles - Easy and accurate with minimum set up time Versatility - The above listed characteristics make this machine the most versatile in your shop Model C250 Bench Mounted Model C300 Manual Co l d Saws For tubes, pipes, light structura ls..............for heavy sections and solids Hinge Type Machines Model C315/350 C250 C300 C315/350 Construction Type Hinge Type Hinge Type Hinge Type Max Blade 10" (250 mm) 12" (300 mm) 14" (350 mm) Horsepower 1 HP 3 HP 3.5 HP 1-Phase RPM 50 50 Infinitely Variable 24-105 3-Phase 2-speeds RPM 52 & 104 33 & 66 30 & 60 Coolant Capacity 1 1 /2 Gallons 2 Gallons 3 Gallons Spindle Diameter 32 mm 32 mm 32 mm Max Vise Opening 4" 6 1 /4" 6 1 /4" Material Working Ht. 36.75" 38.50" 39.75" Floor Footprint 16" w x 18" deep 20" w x 22" deep 23" w x 24" deep Shipping Weight 200 lb 400 lb 650 lb Capacities (in.) 90 3" 2 3 /4" 3 1 /2" x 1 1 /4" 4" 3 1 /2" 4 3 /4" x 3" 4" 3 3 /4" 3 3 /4" x 5" 45 l N/A N/A N/A 3" 2 3 /4" 3" x 2 3 /4" 3 3 /4" 3 3 /4" 3 3 /4" x 3 3 /4" 45 r 2 3 /4" 2 1 /4" 2 1 /4" x 2" 3 1 /2" 2 3 /4" 3" x 2 3 /4" 3 3 /4" 3 3 /4" 3 3 /4" x 3 3 /4" 60 r N/A N/A N/A N/A N/A N/A N/A N/A N/A Vertical column machines provide the construction that is the most stable of all cold saws. This means superior sawframe guidance and vibration-free sawing, and greater accuracy throughout the entire life of the machine. The sawframe is quickly and accurately swiveled to any angle up to 45 degrees left or 60 degrees right, with a highly visible scale for optimum accurately returning to zero. The sawframe feed is rack & pinion which means you can easily pull through heavy workpieces effortlessly. The Model C316 is a step up from hinge type construction and may be used for production of tubes and profiles and small solids. The Model C370 may be used to cut solid mild steel to the maximum capacity. Vertical Column Machines Model C316 C316 C370 Construction Type Vertical Column Vertical Column Max Blade 12 1 /2" (315 mm) 14 1 /2" (370 mm) Horsepower 2.5 HP 4 HP 1-Phase RPM N/A N/A 3-Phase 2-speeds RPM 17 & 33 18 & 36 Coolant Capacity 5 Gallons 5 Gallons Spindle Diameter 40 mm 40 mm Max Vise Opening 7 1 /8" 7 1 /8" Material Working Ht. 36.25" 36.25" Floor Footprint 25" w x 31" deep 25" w x 31" deep Shipping Weight 800 lb 900 lb Capacities (in.) 90 4" 3 1 /4" 3 3 /4"x 5 3 /4" 4" 4" 4" x 7" 45 l 4" 3 1 /4" 3" x 4" 4" 4" 4" x 5" 45 r 3 1 /4" 3" x 4" 4" 4" 4" x 5" 60 r 1 /2" 3" 2 3 /4" x 3" 4" 4" 3 1 /2" x 3 1 /2" Model C370 Standard Equipment One HSS bi-metal sawblade Low-volt control Low-volt/undervolt shutoff TEFC 3 phase drive motor Totally enclosed worm gear transmission Full coolant system Full blade guarding Operators manual Parts list/schematics Tool kit Examples of cut materials 10 11

Semi-Automatic Coldsaws For Production Sawing High Speed Circular Saws For Non-Ferrous Materials Models C320SA and C360SA vertical column cold saws are equipped with simple economical controls for high volume sawing. The operators console is simple and setup is easy. Model C320SA CT350AV Manual with Air Vises The CT 350 Series Machines are high speed circular saws for aluminum extrusions and other non-ferrous materials. These machines feature swiveling capability for mitering and swiveling/tilting capability for compound mitering. Model CT 350 AV - Manual sawing operation with two quick clamping of air vises. Model CT 350 SA - Semi-automatic operation, with air over hydraulic system providing optimum sawing rates with minimum effort by the operator. Optimum cutting rates are yielded with controls over the sawing pressure and sawing speed. Air vises are equipped with infinitely variable clamping pressure to prevent distortion of structurals. Model CT350 allows inclined cutting, making accurate compound miters possible, up to 45. Model C360SA C320SA C360 & 370SA-V Max Blade Diam. 12 1 /2" (315mm) 14 1 /2" (370mm) Horsepower 2 1 /2 HP 4 HP Spindle RPM (2 speed) 17 & 33 18 & 36 (C360) Infinitely Variable 13-89 (C370SA-V) Coolant Capacity 5 gallons 5 gallons Spindle Diameter 40 mm 40 mm Max Vise Opening 7 1 /8" 7 1 /8" Material Working Ht. 36.25" 36.25" Floor Footprint 25" w x 31" deep 25" w x 31" deep Air Requirements 60-100 psi, 2 cfm 60-100 psi, 2 cfm Shipping Weight 900 lb 1000lb (C360) 1200 lb (C370) Capacities (in.) 90 4" 3 1 /4" 3" x 5 3 /4" 4" 4" 4" x 7" 45 l 4" 3 1 /4" 3" x 4" 4" 4" 4" x 5" 45 r 4" 3 1 /4" 3" x 4" 4" 4" 4" x 5" 60 r 3 1 /2" 3" 2 3 /4" x 4" 4" 4" 3 1 /2" x 3 1 /2" Model C370SA-V The Model C370 SA-V machine is the ultimate semi-automatic production sawing machine. A full control system provides important sawing data such as: Blade drive amps during operation Blade life Cycle Timer Piece Counter Digital Blade Speed Readout Diagnostics Maximum Vise Opening Vises Blade Speeds (2) Blade Specifications Motor Work Height Net Weight Machine Dimensions Across Front Front to Back Height Recommended Capacities Round @45º right @45º left @45º vert. left Square @45º right @45º left @45º vert. left Rectangular @45º right @45º left @45º vert. left CT 350 AV 8.0" Two Air Vises 1800 & 3600 14" (350MM) Blade Drive 2.5 H.P. 34.25" 550 pounds 32" 36" 64" 4.75" 3.0" 4.0" 4.0" 2.75" 3.5" x 7.5" wide 2.75" x 5.9" 2.75" x 5.9" 2.75" x 7.0" CT 350 SA 8.0" Two Air Vises 1800 & 3600 14" (350MM) Blade Drive 2.5 H.P. 34.25" 700 pounds 43" 36" 64" 4.75" 3.0" 4.0" 4.0" 2.75" 3.5" x 7.5" wide 2.75" x 5.9" 2.75" x 5.9" 2.75" x 7.0" Model CT350SA 12 13

FULLY AUTOMATIC COLDSAW For Ferrous Materials Fully Au tomatic Circular Sawi ng Machines FULLY AUTOMATIC HIGH SPEED CIRCULAR SAW For Non-ferrous Materials The C370A-NC is a rugged, heavy-duty vertical column circular sawing machine. Vertical column constructions provides extremely stable saw frame guidance and stability with vibration free sawing! Infinitely variable blade speeds offer flexibility to fine tune the settings for sawing even the most difficult materials. The C370A-NC operators control is the easiest to use programmable saw control on the market. The CT 350 A-NC is a high speed circular sawing machine designed for high production rates of aluminum extrusions, small aluminum solids, and other non-ferrous materials. A carbide tipped sawblade and spray mist coolant routinely yield rms 50 quality cuts. Double vising provide safety and quality. Model C 370 A-NC AUTOMATIC CIRCULAR COLDSAW Model CT 350 A-NC AUTOMATIC HIGH SPEED CIRCULAR SAW RECOMMENDED CAPACITIES Round...............4" @45 right............4" @45 left.............4" @60 right............4" Square...............4" @45 right............4" @45 left.............4" @60 right............3.5" Rectangular..........3.5" x 7" wide @45 right............4.75" x 3.5" @45 left.............4.75" x 3.5" @60 right............3.5" x 3.5" Maximum Vise Opening.....7 1 /8" Vises.......................Pneumatic, infinitely variable clamping pressure Weight Capacity............1000 lbs Blade Spindle Speeds.......13-89 rpm, infinitely variable Blade Specifications..............12 1 /2" (315mm) thru 1 (370mm) Blade Mounting Specifications..............40mm Arbor, with 2 pins, 10mm on 63mm bolt circle Sawing Force...............Infinitely adjustable Motors......................Blade Drive 4 HP/Coolant 200 watt Work Height................35.25" Automatic Feed Lengths.................... 1 /8" to 20" (with 1 feed) 1 /8" to infinite (with multiple feeds) Barfeed Accuracy...........±0.005" Leftover Material Length......................5" Coolant Capacity............5 gallons Net Weight..................1875 lbs Machine Dimensions................across front, 98"; front to back, 36"; height, 64" Note: Design specifications subject to change without notice STANDARD TEFC MOTORS FULL GUARDING DISCONNECT PRESSURE REGULATOR VARIABLE VISE PNEUMATIC 6 OF INFEED OPERATOR MANUAL EQUIPMENT LOW VOLT CONTROL FULL COOLANT SWITCH /OILER-WATER SEPARATOR CLAMPING TOP CLAMP CONVEYOR /PARTS LIST RECOMMENDED CAPACITIES Round.........4.75" @45 right....... @45 left........ @60 right.......3.0" Square......... @45 right.......4.0" @45 left........4.0" @60 right.......2.75" Rectangular.....7.5" x 3.5" wide @45 right.......5.9" x 2.75" @45 left........5.9" x 2.75" @60 right.......7.0" x 2.25" Maximum Vise Opening......8.0" Vises.........................Pneumatic, infinitely..............................variable clamping pressure Weight Capacity..............880 lbs Blade Speeds................3600 RPM Blade Specifications.........14" (350MM) Sawing Force................Infinitely variably adjustable Saw Frame Cycle Time.......raise, full stroke in 4..............................seconds; lower in 4 seconds Barfeed Cycle Time..........full stroke,s 6 seconds Motors.......................Blade Drive 3 HP Work Height.................39.75" Automatic Feed Lengths..... 1 /8" to 20" (with 1 feed) 1 /8" to infinite (with multiple feeds) Barfeed Accuracy............±0.005" Leftover Material Length.......................8" Coolant Capacity.............5 gallons Net Weight...................1600 lbs Machine Dimensions.........across front 98" front to back 52" height 77" Note: Design specifications subject to change without notice 14 15

Basic Operation Overview of Controls The group on the RH side are as follows: 8 10 2 3 Sawvise clamp (1) Sawvise unclamp (2) Sawframe raise (3) Sawframe lower (4) Memory point (SET) for upper travel of sawblade (material height) (5) Memory point (SET) for lower travel of sawblade (cutoff point) (6) The group of four buttons at the LH side are as follows: Feeder vise clamp (7) Feeder unclamp (8) Feeder vise travel forward (9) Feeder vise travel reverse (10) 5 6 Semi-Automatic Operation Setting saw vise Push vise unclamp button Place material in vise, close handwheel to material, then open again about 1 /8" Push vise clamp button to clamp material in vise 7 9 1 4 1 2 Setting Material Height Push raise button until sawframe is at desired height for material to be cut Push & hold memorize button. You will see the arrow adjacent to it jump to the same position as the sawblade (1) Setting Material Depth (cutoff point) Push lower button until sawframe is at desired cutoff point Push & hold memorize button. You will see the arrow adjacent to it jump to the same position as the sawblade (2) Setting Blade Speed The blade speed is set in accordance with the material you wish to cut (3) 3 4 Cycle Control Cycle start button (4) initiates one complete sawing cycle. The sawframe begins the cut at the top SET point, completes the cut, and returns to the same top SET point. The coolant will automatically come on during the sawing cycle and automatically shut off at the end of a cycle. Fully Automatic Operation Push F2 (Library of programs) On the following screen, you can see 3 programs. The first one is 001, the second one is ABC, and the third one is KZO. Once you are in the library of programs, you can do one of the following: F1 - Create a new program F2 - Delete an existing program F3 - Delete all programs F4 - Move to end of list (your list will eventually get quite long) F5 - Move to the beginning of list Scroll through to the program KZO, then press PGM. Following is an example of a program KZO displayed. You can see that you are in PGM mode, as the icon in the upper left hand corner is a single page (1) The information shown, from left to right is as follows: KZO - The name of the program VEL 3 - The speed of the barfeeder -D- not used at this time 45% - a reference to the position of lower SET point 50% - a reference to the position of upper SET point The following numbers: 1 12.000 6 2 9.000 50 Mean that this program will cut 6 pieces 12 long, followed by 50 pieces, 9 long Automatic Startup Go to F2 (Library) Scroll to job desired Push PGM (to call up job), and inspect parameters OR Push RUN (to prepare to start) Note: after you enter RUN you will see the symbol in the upper left hand corner that indicates ready for fully automatic operation, and it will not be possible to enter any more data without going back to previous screen. When ready, push Cycle Start. The next message you will receive is to ask you if you want a Face Cut; Yes or No. If you want to make a trim cut on the end of your bar, push F1 (YES). Kalamazoo Machine Tool Co. Inc. 6700 Quality Way Portage, MI 49002 (269) 321-8860 Fax (269) 321-8890 WWW.KMTSAW.COM Kalamazoo Machine Tool 2012