Catalog 86 Introduction, En México llame. Nextel. 498 0846 ID 92*4*72847... I 20 Series 2-20 p34 40 Series 2-020 p34 2-24 p34 2-040 p34z 2-26 p34 2-08 p34 2-2 p34 0-04 p3 0-042 p3 0-083 p20 28 Series 2-028 p3 2-28 p3 2-228 p3 2-328 p3 2-044 p3 2-043 p33 0-086 p20 0-08 p20 2-428 p32 2-28 p32 2-628 p32 2-728 p32 0-06 p 33 30 Series 0-089 p20 0-08 p2 2-030 p30 2-034 p 30 2-033 p30 2-060 p30 2-066 p30 40 Series 0-680 p22 0-080 p22 0-80 p22 0-06 p2 0-40 p8 0-040 p8-040 p8 0-340 p9 0-40 p9 0-240 p9 0-440 p9-40 p8 0-043 p9-080 p22 4-428 p80-00 p24 0-044 p20-044 p20 0-04 p20 0-060 p20 0
Catalog 86 Introduction, En México Llam.NexTel. 498 0846 ID 92*4*72847 40 Series I 0-088 p2-088 p2-089 p26 0-20 p23-20 p23-084 p24-24 p24 0-6 p2-28 p24 0-64 p23-40 p 23 0-22 p 2-22 p 2 0-60 p26-60 p26 4 Series 0 Series 4-040 p28 4-04 p28 4-090 p28 0-0 p27 0-80 p27 Houston, TX77066
Catalog 86 Introduction, en México llame 8.NexTel. 498 0846 ID 92*4*72847 Shaft & Clamp I 3-06 p3 3-0 p 3-4 p7 3-2 p6 3-66 p7 3-06 p3 3-0 p 3-4 p7 3-700 p72 3-2 p6 Linear 3-230 p79 3-406 p79 3-04 p79 3-00 p79 3-0 p79 Conduit -046 p -040 p -04 p2-083 p2 3-220 p80-086 p -080 p 3-02 p79-20 p -60 p -62 p3-08 p2-2 p2-6 p2-22 p3-082 p3-042 p3-08 p3 2
Catalog 86 Introduction, En México llame NexTel. 498 0846 ID 92*4*72847 Miscellaneous Door 2-02 p39 2-04 p39 2-0 p39 I 2-03 p36 2-032 p37 2-023 p36 2-03 p39 2-0 p39 2-08 p40 2-022 p38 2-828 p33-06 p27 4-60 p82 T-Slot Coverings 2-0 p4 2-02 p4 2-03 p4 2-04 p4 0-036 p27 2-06 p44 2-07 p44 2-08 p44 2- p4 2-2 p44 2- p4 2-6 p4 2-4 p44 4-00 p82 4-40 p8 4-0 p8 Slide Safety Enclosures 4-348 p82 2-40 p43 2-42 p38 A40709 A4070 A407 A4072 2-420 p43 2-430 p43 A4070 A40706 A4076 A40703 3-80 p83 3-430 p83 3-40 p83 A4073 A40704 A40707 A40708 Panel Gussetts 2-400 p43 0-0 p3 2-0 p42 2-00 p40 2-06 p40 2-09 p4 20-02Z4 p42 2-07Z4 p42 3 Houston, TX77066
Catalog 86, En México llame 8.Nextel. 498 0846 High Strength Aluminum ID 92*4*92847 Mechanical Properties Profile Finish All structural profiles are prime aluminum, mill-certified with metallurgical properties of 600-T, 606-T6, 6063-T6 or 60-T specifications. Yield (0.2 limit) Rm min. 240 N/mm 2 (3,000 psi) Tensile strength Rm min. 260 N/mm 2 (38,000 psi) Note: Cross sectional thickness variations of the profiles may influence yield and tensile strength. Elongation for 2 in. long specimens: 600-T (thickness up thru 0.24 in.), 606-T6 (up thru 0.249 in.), 60-T (up thru 0. in.) - 8% min 600-T (thickness 0.2- in.), 606-T6 (0.2 in. and over) - 0% min Elasticity E approximately 70,000 N/mm 2 (0,0 kpsi) Brinell Hardness approximately 7 HB 2./87. The molecular structure of the 600-T alloy is generally stable in an ambient temperature range of: -40ºC to +200ºC -40ºF to +392ºF Extreme temperature fluctuations may change the mechanical properties. Clear anodizing: AA M0, C22, A3, Clear Black anodizing: AA M0, C22, A34, Black Minimum depth: 0.00mm (0.0004 in.) Surface hardness: approximately 20 HV, outer surface exposed Custom anodizing and protective finishes available Tolerances Defined Rest Points Outer dimensions depending on size ± (0.2-0.4)mm. Extrusions conforming to DIN 7 6 specifications and to blueprints. Twist per 300mm ( ft.) length not to exceed 0.2 and total twist over 6m (20 ft.) length not to exceed.. Flatness 0.0mm (0.004 in.) per 2mm ( in.) of width. Straightness 0.32mm (0.02 in.) per 300mm ( ft.) of length and not exceeding 3mm (0.2 in.) over 6m (20 ft.) of extrusion. Maximum bow 3mm (0.2 in.) over 6m (20 ft.) All 40, 30, 28, and 20 series profiles have a face to T-slot slope. Preload in the material elastic range results in a vibration safe connection because the T-slot lips are pulled flush with the connecting surface. The high quality material used insures the profile T-slot will remember its original shape if disassembly is required, making all profiles completely reusable. Profile Series Preload Range 40 0.2 mm 30 0.2 mm 28 0.2 mm 20 0. mm 4
Catalog 86, En México llame Standard Size Increments.NexTel. 498 0846 ID 92*4*72847 Constant size increment permits combination of all sizes and use of common accessories. 40 Series 30 Series 28 Series 20 Series Typical Dimensions T-slot System High accuracy of T-slots up to 80x40 Profile 8 +.2 mm from 80x80 Profile 8 +.3 mm T-slot and pilot hole center to center tolerances are ±0.2mm 40 Series 30 Series 28 Series 20 Series N
Catalog 86 by Part Number ID 92*4*72847Nextel. 4980846 Part # Page Description Moment of Inertia Section Modulus Section I X (cm 2 ) (cm 4 ) (cm 4 ) (cm3) (cm3) Weight (kg/m) 0-06 2 6x40 Support.06 6.97.23 3.49 4.33.7 0-036 27 36x36 Post 8. 8. 4.32 4.32 7.8.94 0-040 8 40x40 Standard 9.46 9.46 4.73 4.73 6.6.72 0-04 3 40x40 Clamp.4.4.. 7.4 2.3 0-042 3 40x40 Bi-Clamp 3.4 6.2.7 8.38 2.26 0-043 9 40x40 Quarter Round 6.8 6.8 3.2 3.2.86.8 0-044 20 40x40-4 Standard 6.7 6.7 2.98 2.98.68.3 0-04 20 40-4 6.27 34.39 7.43 9.62 0.22 2.76 0-060 20 40-60 2.73 42.73 6.08 0.93 9.3 2.76 0-080 22 80x40 Standard 7.97 7.23 7.99 8.62.3 3.8 0-08 2 6x80 Support 2. 0.76 2.69 2.69 8.3 2.2 0-088 2 80x80 Standard 38.3 38.3 34.8 34.8 20.7.4 0-20 23 40x20 Standard 220.4 24.22 36.76 2. 6.2 4.3 0-22 2 80x20 Standard 42.67 20.9 68.34 0.49 30. 8.4 0-40 9 40x40 Bi-Slot Corner 8. 8. 4.28 4.28 6.2.9 0-60 6 60x80 Standard 922. 27..3 67.8 38. 0.29 0-64 23 60x40 Standard 7.2 33.3 64.6 6.6 2.48.8 0-80 22 80x40 Tri-Slot Corner 6.87 6.37 6.46 8.9 0.9 2.83 0-240 9 40x40 Bi-Slot Midframe 9.36 9.36 4.68 4.68 7..92 0-340 9 40x40 Tri-Slot 9.3 9.82 4.7 4.78 6.7.82 0-440 9 40x40 Mono-Slot 8.42 8.66 4.07 4.33.77.6 0-40 8 40x40 Light 7.4 7.4 3.7 3.7 4.87.3 0-0 27 0x0 9.7 9.7 7.88 7.88 9.8 2.7 0-80 27 0x80 78.7 30. 9.69 2.2 3.8 3.7 0-680 22 80x40 Light 60.0.4.0 7.7 8.9 2.4-040 8 40x40 Heavy 4.8 4.8 7.09 7.09 9.22 2.3-044 2 40x40-4 Heavy 9.4 9.4 4.07 4.07 7.33.98-06 27 6x6 Heavy 4.62 4.62 4.8 4.8 3.07 3.3-080 22 80x40 Heavy 02 26.73 2. 3.37 6.9 4.8-088 2 80x80 Heavy 8.2 8.2 46.3 46.3 26.0 7.02-00 24 40x00 Heavy 90.29 30.84 38.06.42 7.88 4.94-22 2 80x20 Heavy 7.07 274.46 92.7 68.6 40.08 0.82-28 24 60x28 Heavy 732. 20.4 9. 4.36 3.33 8.46-40 23 60x40 Heavy 749. 4.8 93.6 27.4 32.3 8.72-60 26 60x80 Heavy 2.79 37..97 89.38.72 3.96-40 8 40x40 Heavy Square.8.8 7.9 7.9 7.99 2.6 2-020 34 20x20, 20 Series 0.72 0.72 0.72 0.72.8 0.2 2-028 3 28x28 Quad-Slot 2.4 2.4.72.72 3.0 0.8 2-030 30 30x30 3.3 3.3 2.09 2.09 3.3 0.9 2-033 30 30x30 Quarter Round 2.7 2.7.70.70 3.26 0.88 2-034 30 30x30 Bi-Slot Corner 3.49 3.49 2.22 2.22 3.68 0.99 2-040 34 40x40, 20 Series 8. 8. 4.27 4.27 4.9.32 2-044 3 28x28-4 2 2.3.3 2.89 0.78 2-060 30 30x60 2. 6 7.04 4.0 6..6 2-066 30 60x60 39 39 3 3 9.6 2.6 2-08 34 80x4, 20 Series 4.0.4 0.2.7 6.6.8 2-20 34 20x0 0.3 0.2 0.3 0.24.29 0.3 2-24 34 20x40.0.27 2..27 3.8 0.86 2-2 34 20x80 36.4 2.7 9. 2.7 6.9.67 2-26 34 20x60 6.02 2.04.34 2.04 4.73.28 2-28 3 28x28 Tri-Slot 2.69 2.4.82.72 3.8 0.86 2-228 3 28x28 Bi-Slot Corner 2.7 2.7.84.84 3.37 0.9 2-328 3 28x28 Bi-Slot Midframe 3.02 2.43 2.6.73 3.37 0.9 2-428 32 28x6 Open-Slot 4.67 6.6 3.33.9.66.3 2-28 32 28x6 Tri-Slot.28 8.6 3.7 6.46 6.2.68 2-628 32 28x6 Bi-Slot.92 8.0 4.23 6.44 6.39.73 2-728 32 28x6 Quad-Slot.26 7.3 3. 6.8 6.03.63 4-040 28 4x4 Light.23.23 4.99 4.99.69.7 4-04 28 4x4.8.8 7.03 7.03 8.2 2.23 4-046 28 4x60 Light 7.3 28.2 7.69 9. 8.88 2.4 4-090 28 4x90 32.2 24.4 4.3 26.74.2 4.2 6
Catalog 86, En México llame 40 Series 8.Nextel. 498 0846 ID 92*4*72847 Typical Servicing Dimensions Servicing for Standard Fastening Set 40 (20-002, 20-002SS, 20-04) requires M8x6 tap and 7mm access hole through the profile. American Fastening Set (2-003) requires /6-8 tap. Servicing for Universal Fastening Set 40 (20-004, 2-004) requires bore 20mm x 6mm deep into the slot. Pneumatic Universal Fastening Set (20-0) requires bore 20mm x 6mm deep. 7
Catalog 86, En México llame 40 Series 8..NexTel. 498 0846 ID 92*4*72847 Profile for general engineering structures, weight optimized. Basic fasteners: Standard & Heavy profile: 20-002, 20-004, 20-006,2-003,2-004 Light profile: 20-04, 20-0, 20-02 0-40 0-040 -040-40 Al, clear or black anodized 0-40 7.4 7.4 3.7 3.7 4.87.3 0-040 9.46 9.46 4.73 4.73 6.6.72-040 4.8 4.8 7.09 7.09 9.22 2.3 Clear Black Profile 40x40 Light cut off max. 6M 0-40 0-40B pkg of 6 at 3M ea. 0-40-3 0-40B3 pkg of 6 at 6M ea. 0-40-6 0-40B6 Profile 40x40 Standard cut off max. 6M 0-040 0-040B pkg of 6 at 3M ea. 0-040-3 0-040B3 pkg of 6 at 6M ea. 0-040-6 0-040B6 Profile 40x40 Heavy cut off max. 6M -040 pkg of 6 at 3M ea. -040-3 pkg of 6 at 6M ea. -040-6 Saw cut necessary for cut to length 9-00 End Cap 40x40 pc 8-83 Secure End Cap 40x40 pc 8-93 Profile 40x40 Heavy Square Heavy duty profile for engineering structures where T-slots are not desirable. A 28x28 profile can slide into the inside cavity. Accessories, such as hinges, may be attached anywhere with required machining. Attachment to T-slot of a 40 series profile requires machining (9-04) and fastening set (20-04). Al, clear anodized Fastening set 20-04 includes: aluminum block, M8 x 20 BHCS, flat plate, spring tension pin 8 x 40. -40.8.8 7.90 7.90 7.99 2.6 Profile 40x40 Heavy Square cut off max. 6M -40 pkg of 6 at 6M ea. -40-6 Saw cut necessary for cut to length 9-00 Fastening Set Pfl 40x40 Heavy Sq set 20-04 Service to mount Fast. Set 20-04 each 9-04 End Cap 40x40 Heavy Square pc 8-80 8
Catalog 86, En México llame 40 Series 8.Nextel. 498 0846 Universal Fastening Set 20-004 on 40x40 Bi-Slot Corner profile 2 Connecting three 40x40 Quarter Round profiles using Corner Connector 22-46 and Connector Cap 8-82 (p. 70) ID 92*4*72847 0-40 3, 4 Connecting two 40x40 Quarter Round profiles using miter cut and 90 miter connector 20-28Z (p.62) 2 3 4 General engineering structures, weight optimized. Particularly useful where smooth, aesthetic appearance is desired. Use Light Standard Fastener (20-04). Profile 0-440 uses Flat Plate Fastener (20-028). 0-240 Al, clear or black anodized 0-40 8. 8. 4.28 4.28 6.2.9 0-240 9.36 9.36 4.68 4.68 7.0.92 0-340 9.3 9.82 4.7 4.78 6.7.82 0-440 8.42 8.66 4.07 4.33.77.6 0-043 6.8 6.8 3.2 3.2.86.8 0-340 0-440 0-043 Clear Black Profile 40x40 Bi-Slot Corner cut off max. 6M 0-40 0-40B pkg of 6 at 3M ea. 0-40-3 0-40B3 pkg of 6 at 6M ea. 0-40-6 0-40B6 Profile 40x40 Bi-Slot Midframe cut off max. 6M 0-240 0-240B pkg of 6 at 3M ea. 0-240-3 0-240B3 pkg of 6 at 6M ea. 0-240-6 0-240B6 Profile 40x40 Tri-Slot cut off max. 6M 0-340 0-340B pkg of 6 at 3M ea. 0-340-3 0-340B3 pkg of 6 at 6M ea. 0-340-6 0-340B6 Profile 40x40 Mono-Slot cut off max. 6M 0-440 pkg of 6 at 3M ea. 0-440-3 pkg of 6 at 6M ea. 0-440-6 Profile 40x40 Quarter Round cut off max. 6M 0-043 Saw cut necessary for cut to length 9-00 End Cap 40x40 pc 8-83 Secure End Cap 40x40 pc 8-93 End Cap 40x40 Quarter Round pc 8-843 9
Catalog 86 8.Nextel. 4980846 ID 92*4*72847 40 Series Profile 40-4º for octagonal structures Profile 40x40x4 used in 4 Corner Elements (p.7) and with 40x40-4 Connector (p.70) Profile 40-60º for hexagonal structures 0-044 -044 40x40-4 suitable for gusset applications or placing profiles at 4 angle within a structure. 40-4 and 40-60 can be used for polygonal shaped structures. Profile, R40/80 are ideal for constructing cases, tables and angled bases Al, clear or black anodized 0-044 6.7 6.7 2.98 2.98.68.3-044 9.40 9.40 4.07 4.07 7.33.98 0-04 6.27 34.39 7.43 9.62 0.22 2.76 0-060 2.73 42.73 6.08 0.93 9.3 2.76 0-04 Clear Black Profile 40x40-4 Standard cut off max. 6M 0-044 0-044B pkg of 2 at 3M ea. 0-044-3 0-044B3 pkg of 2 at 6M ea. 0-044-6 0-044B6 0-060 0-08 Profile 40x40-4 Heavy cut off max. 6M -044-044B pkg of 9 at 3M ea. -044-3 -044B3 pkg of 9 at 6M ea. -044-6 -044B6 Profile 40-4 cut off max. 6M 0-04 pkg of 4 at 3M ea. 0-04-3 pkg of 4 at 6M ea. 0-04-6 Profile 40-60 cut off max. 6M 0-060 pkg of 4 at 3M ea. 0-060-3 pkg of 4 at 6M ea. 0-060-6 Profile R40/80-30º cut off max. 6M 0-083 Profile R40/80-4º cut off max. 6M 0-08 Profile R40/80-60º cut off max. 6M 0-086 Profile R40/80-90º cut off max. 6M 0-089 Saw cut necessary for cut to length 9-00 End Cap 40x40-4 pc 8-820 End Cap 40-4 pc 8-84 End Cap 40-60 pc 8-860 20
Catalog 86 40 Series 8.Nextel 498 0846 ID 92*4*72847 0-06 2 3 Profile 6x80 on Bearing Units 6 2 Profile 6x60 used for electronic mounting 3 Mounting element for Profile 6x40. See page 74. Profile 6x60 used in pneumatic training station (photo courtesy of National Technology Transfer, Inc.) Light construction and support for such items as valves, limit switches, and heavy duty handle (see handles ). Profile 6x80 can be used as base plate on Bearing Units 6. Large surface area of the 6x60 with 8mm and mm T- slots provides convenient attachment of multiple accessories. Ideal as a fixture plate for pneumatics, electrical valves and switches. Profile 6x60 should not be used as a structural member. 0-08 Al, clear or black anodized 0-06 6.97.06 3.49.23 4.33.7 0-08 0.76 2. 2.69 2.69 8.3 2.20 0-6 287. 3.66 3.89 4.0 2.78 3.4 Clear Black Profile 6x40 cut off max. 6M 0-06 0-06B pkg of 0 at 3M ea. 0-06-3 0-06B3 pkg of 0 at 6M ea. 0-06-6 0-06B6 Profile 6x80 cut off max. 6M 0-08 pkg of 0 at 3M ea. 0-08-3 pkg of 0 at 6M ea. 0-08-6 Profile 6x60 cut off max. 6M 0-6 pkg of 0 at 3M ea. 0-6-3 pkg of 0 at 6M ea. 0-6-6 Saw cut necessary for cut to length on 6x40 & 6x80 9-00 Saw cut necessary for cut to length on 6x60 9-003 0-6 End Cap 6x40 pc 8-8 End Cap 6x80 pc 8-82 2
Catalog 86 40 Series 0-680 0-080.Nextel. 8 4980846 ID 92*4*72847 General engineering structures, weight optimized. 0-080 and -080 are suitable for construction of linear slides with roller systems; they can also be used for compressed air piping. Basic fasteners: Standard & Heavy profile: 20-002, 20-004, 20-006, 2-003, 2-004 Light profile: 20-04, 20-0, 20-02 Al, clear or black anodized 0-680 60.0.40.0 7.70 8.90 2.40 0-080 7.97 7.23 7.99 8.62.3 3.8 0-80 6.87 6.37 6.46 8.9 0.90 2.83-080 02.00 26.73 2.0 3.37 6.9 4.8 Clear Black Profile 80x40 Light cut off max. 6M 0-680 pkg of 8 at 3M ea. 0-680-3 pkg of 8 at 6M ea. 0-680-6 Profile 80x40 Standard cut off max. 6M 0-080 0-080B pkg of 8 at 3M ea. 0-080-3 0-080B3 pkg of 8 at 6M ea. 0-080-6 0-080B6 Profile 80x40 Tri-Slot Corner cut off max. 6M 0-80 0-80B pkg of 8 at 3M ea. 0-80-3 0-80B3 pkg of 8 at 6M ea. 0-80-6 0-80B6 Profile 80x40 Heavy cut off max. 6M -080 pkg of 8 at 3M ea. -080-3 pkg of 8 at 6M ea. -080-6 Saw cut necessary for cut to length 9-00 End Cap 80x40 pc 8-84 Secure End Cap 80x40 pc 8-94 0-80 -080 22
Catalog 86 8.Nextel. 498 0846 ID 92*4*72847 40 Series Suitable as clamping and mounting surface (fixturing), vertical structural support, general heavy duty structures. Also used as header for bearing block assemblies for Linear System 4 or 2. Suitable for multiple channel compressed air piping. Al, clear anodized 0-20 0-20 220.4 24.22 36.76 2. 6.2 4.3-20 306.00 38.6.00 9.08 22.6 6.3 0-64 7.2 33.3 64.6 6.6 2.48.80-40 749. 4.80 93.60 27.40 32.30 8.72 Profile 20x40 Standard cut off max. 6M0-20 pkg of 4 at 3M ea. 0-20-3 pkg of 4 at 6M ea. 0-20-6 Profile 20x40 Heavy cut off max. 6M-20 Profile 60x40 Standard cut off max. 6M 0-64 Profile 60x40 Heavy cut off max. 6M -40 pkg of 4 at 3M ea. -40-3 pkg of 4 at 6M ea. -40-6 Saw cut necessary for cut to length 9-003 End Cap 20x40 pc 8-840 End Cap 60x40 pc 8-87 0-64 -40-20 23
Catalog 86 8.Nextel. 498 0846 ID 92*4*72847 40 Series -00-00 and -28: General engineering structures, heavy duty applications. 60x28 is suitable as clamping and mounting surface (fixturing) used as header for bearing block assemblies for Linear System 4 or 2. -084 and -24: General engineering structures with very high loads or wide spans. Useful as load bearing corner or post. Suitable for multiple channel compressed air piping. Al, clear anodized -00 90.29 30.84 38.06.42 7.88 4.94-28 73. 20.4 9. 4.36 3.33 8.46-084 29.37 29.37 27.94 27.94 23.23 6.27-24 498. 498. 66.2 66.2 40.3 0.9-28 Profile 40x00 Heavy cut off max. 6M -00 pkg of 8 at 3M ea. -00-3 pkg of 8 at 6M ea. -00-6 Saw cut necessary cut to length 9-002 Profile 60x28 Heavy cut off max. 6M -28 pkg of at 3M ea. -28-3 pkg of at 6M ea. -28-6 Saw cut necessary cut to length 9-003 Profile 80x80x40 Corner per meter -084 Saw cut necessary cut to length 9-002 Profile 20x20x40 Corner per meter -24 Saw cut necessary for cut to length 9-003 End Cap 40x00 pc 8-804 End Cap 60x28 pc 8-86 -084-24 24
Catalog 86 8.Nextel. 498 0846 ID 92*4*72847 40 Series General engineering structures, heavy duty applications. For construction of linear slides with roller systems, can also be used for compressed air piping. Al, clear or black anodized 0-088 0-088 38.30 38.30 34.8 34.8 20.7.4-088 86.89 86.89 46.72 46.72 26.3 7. 0-22 42.67 20.9 68.34 0.49 30. 8.4-22 7.07 274.46 92.7 68.6 40.08 0.82-088 Clear Black Profile 80x80 Standard cut off max. 6M 0-088 0-088B pkg of 4 at 3M ea. 0-088-3 0-088B3 pkg of 4 at 6M ea. 0-088-6 0-088B6 Profile 80x80 Heavy cut off max. 6M -088 pkg of 4 at 3M ea. -088-3 pkg of 4 at 6M ea. -088-6 0-22 Saw cut necessary for cut to length 9-002 Profile 80x20 Standard cut off max. 6M 0-22 pkg of 4 at 3M ea. 0-22-3 Profile 80x20 Heavy cut off max. 6M -22 pkg of 4 at 3M ea. -22-3 pkg of 4 at 6M ea. -22-6 Saw cut necessary for cut to length 9-003 End Cap 80x80 pc 8-8 Secure End Cap 80x80 pc 8-9 End Cap 80x20 pc 8-84 -22 2
Catalog 86 40 Series 8.Nextel. 498 0846 ID 92*4*72847 General engineering structures with very high loads or wide spans. For construction of guides and slides with the Linear System 4 and 2. Suitable for multiple channel compressed air piping. The -089 center area of the profile can be used to house electrical or air lines, or as a manifold for pressurized air (0 psi maximum). A support bearing can be pressed into the center diameter to hold shafts or spindles for rotary or linear motion. Al, clear anodized 0-60 922.0 27.0.30 67.80 38.0 0.29-60 2.79 37..97 89.38.72 3.96-089 2.8 2.8 3.96 3.96 36.26 9.83 0-60 Profile 60x80 Standard cut off max. 6M 0-60 Profile 60x80 Heavy cut off max. 6M -60 pkg of 2 at 3M ea. -60-3 pkg of 2 at 6M ea. -60-6 Profile 80x80 Extra Heavy cut off max. 6M -089 Saw cut necessary for cut to length 9-003 End Cap 60x80 pc 8-88 -60-089 26
Catalog 86 Post 8.Nextel. 498 0846 ID 92*4*72847 0-036 -06 0-0 Profile 36x36 fits in cavity of 6x6 profile to create telescoping post for work stations and tables. 6x6 profile suitable as corner post for tables, frames and machine guarding. Hollow square interior accommodates door and access panel counterweights. 0x0 and 0x80 profiles suitable as leg support for 0x9 Conveyor Profile. Use Standard Fastener 0 (20-0) and Flat Plate Fastener (20-028). Al, clear anodized 0-036 8. 8. 4.32 4.32 7.8.94-06 4.62 4.62 4.8 4.8 3.07 3.3 0-0 9.70 9.70 7.88 7.88 9.8 2.7 0-80 78.7 30.0 9.69 2.20 3.8 3.7 Profile 36x36 Post cut off max. 3M0-036 Profile 6x6 Post cut off max. 6M-06 pkg of 4 at 3M ea. -06-3 pkg of 4 at 6M ea. -06-6 Profile 0x0 cut off max. 6M0-0 pkg of 9 at 3M ea. 0-0-3 pkg of 9 at 6M ea. 0-0-6 Profile 0x80 cut off max. 6M0-80 pkg of 6 at 3M ea. 0-80-3 pkg of 6 at 6M ea. 0-80-6 Saw cut necessary for cut to length 9-00 0-80 Secure End Cap 6x6 pc 8-99 End Cap 0x0 pc 8-80 27
Catalog 86 8Nextel 498 0846 ID 92*4*72847 4 Series for general engineering structures. Widely used in automotive industry for constructing framework for assembly and conveyor lines. Compatible with all Bosch hardware. 4-040 Al, clear anodized 4-04 4-040.23.23 4.99 4.99.69.4 4-04.8.8 7.03 7.03 8.2 2.23 4-046 7.30 28.2 7.69 9. 8.88 2.40 4-090 32.20 24.40 4.3 27.64.2 4.2 4-046 4-090 Profile 4x4 Light cut off max. 6M 4-040 pkg of 6 at 3M ea. 4-040-3 pkg of 6 at 6M ea. 4-040-6 Profile 4x4 cut off max. 6M 4-04 pkg of 6 at 3M ea. 4-04-3 pkg of 6 zt 6M ea. 4-04-6 Profile 4x60 Light cut off max. 6M 4-046 Profile 4x90 cut off max. 6M 4-090 pkg of 8 at 3M ea. 4-090-3 pkg of 8 at 6M ea. 4-090-6 Saw cut necessary for cut to length 9-00 End Cap 4 For covering exposed end of 4 series profiles. Glass-filled nylon, black Description Unit Weight Part # End Cap 4x4 pc 9 g 7-83 End Cap 4x90 pc 8 g 7-84 End Cap 4x60 pc g 7-8 28
Catalog 86 30, 28 and 20 Series 8.Nextel 498 0846 ID 92*4*72847 30, 28 and 20 series T-slots are smaller than 40 series T-slots requiring different hardware. All hardware designed for use with 30, 28 or 20 series profiles are designated with the appropriate series number at the end of the description. Inventory Cart Mobil Parts Bin Rack Safety Guards and Partitions 29 Printer Stand
Catalog 86 30 Series 8. Nextel 498 0846 ID 92*4*72847 2 3-2 Servicing for Standard Fastener 28/30 (20-003) 3 Servicing for Universal Fastener 30 (20-008) and for Butt-Fastener M6 (20-02) 2-030 4 Connecting three 30x30 Quarter Round profiles using Corner Connector 30 (22-0) and Radius Connector Cap 30 (22-) Corner connector 30 (see page 70) 4 For general structures, safety guard and partition frames, light duty enclosures and industrial peripherals. 2-033 2-034 2-060 2-066 Al, clear or black anodized 2-030 3.3 3.3 2.09 2.09 3.3 0.90 2-033 2.7 2.7.70.70 3.26 0.88 2-034 3.49 3.49 2.22 2.22 3.68 0.99 2-060 6.0 2. 4.0 7.04 6.0.6 2-066 39.0 39.0 3.0 3.0 9.6 2.60 Clear Black Profile 30x30 cut off max. 6M 2-030 pkg of 6 at 3M ea. 2-030-3 pkg of 6 at 6M ea. 2-030-6 Profile 30x30 Quarter Round cut off max. 6M 2-033 2-033B Profile 30x30 Bi-Slot Corner cut off max. 6M 2-034 Profile 30x60 cut off max. 6M 2-060 pkg of 8 at 3M ea. 2-060-3 pkg of 8 at 6M ea. 2-060-6 Profile 60x60 cut off max. 6M 2-066 pkg of 4 at 3M ea. 2-066-3 pkg of 4 at 6M ea. 2-066-6 Saw cut necessary for cut to length 9-00 End Cap 30x30 pc 8-803 End Cap 30x60 pc 8-863 End Cap 60x60 pc 8-866 30
Catalog 86 28 Series 8.Nextel 498 0846 ID 92*4*72847 2 3-2 Servicing for Standard Fastener 28 (20-003) Safety guard and partition frames, light duty enclosures and industrial peripherals such as parts racks, etc. Also suitable for interior design and other commercial applications. Al, clear or black anodized 2-028 2-044 2-028 2.4 2.4.72.72 3.0 0.8 2-044 2.00 2.00.30.30 2.89 0.78 2-28 2.69 2.4.82.72 3.8 0.86 2-228 2.7 2.7.84.84 3.37 0.9 2-328 3.02 2.43 2.6.73 3.37 0.9 Clear Black Profile 28x28 Quad-Slot cut off max. 6M 2-028 2-028B pkg of 2 at 3M ea. 2-028-3 2-028B3 pkg of 2 at 6M ea. 2-028-6 2-028B6 Profile 28x28-4 cut off max 6M 2-044 2-044B pkg of 2 at 3M ea. 2-044-3 2-044B3 pkg of 2 at 6M ea. 2-044-6 2-044B6 2-28 2-228 Profile 28x28 Tri-Slot cut off max. 6M 2-28 2-28B pkg of 2 at 3M ea. 2-28-3 2-28B3 pkg of 2 at 6M ea. 2-28-6 2-28B6 Profile 28x28 Bi-Slot Corner cut off max. 6M 2-228 2-228B pkg of 2 at 3M ea. 2-228-3 2-228B3 pkg of 2 at 6M ea. 2-228-6 2-228B6 Profile 28x28 Bi-Slot Midframe cut off max. 6M 2-328 2-328B pkg of 2 at 3M ea. 2-328-3 2-328B3 pkg of 2 at 6M ea. 2-328-6 2-328B6 Saw cut necessary for cut to length 9-00 End Cap 28x28 pc 8-808 End Cap 28x28-4 pc 8-844 2-328 3
Catalog 86 8Nextel 498 0846 ID 92*4*72847 28 Series Safety guard and partition frames, light duty enclosures and industrial peripherals such as parts racks, etc. Also suitable for interior design and other commercial applications. Al, clear or black anodized 2-428 2-428 6.6 4.67.9 3.33.66.3 2-28 8.6.28 6.46 3.7 6.2.68 2-628 8.0.92 6.44 4.23 6.39.73 2-728 7.30.26 6.8 3. 6.03.63 2-28 Clear Black Profile 28x6 Open-Slot cut off max. 6M 2-428 2-428B pkg of 8 at 3M ea. 2-428-3 2-428B3 pkg of 8 at 6M ea. 2-428-6 2-428B6 Profile 28x6 Tri-Slot cut off max. 6M 2-28 2-28B pkg of 8 at 3M ea. 2-28-3 2-28B3 pkg of 8 at 6M ea. 2-28-6 2-28B6 Profile 28x6 Bi-Slot cut off max. 6M 2-628 2-628B pkg of 8 at 3M ea. 2-628-3 2-628B3 pkg of 8 at 6M ea. 2-628-6 2-628B6 Profile 28x6 Quad-Slot cut off max. 6M 2-728 2-728B pkg of 8 at 3M ea. 2-728-3 2-728B3 pkg of 8 at 6M ea. 2-728-6 2-728B6 Saw cut necessary for cut to length 9-00 End Cap 28x6 pc 8-809 2-628 2-728 32
Catalog 86 28 Series 8.Nextel 498 0846 ID 92*4*72847 Safety guard and partition frames, light duty enclosures and industrial peripherals such as tool hangers, etc. Also suitable for interior design and other commercial applications. Al, clear 2-043 2.7 2.7.84.84 3.49 0.9 0-06 29. 29. 4.78 4.78 8. 2.3 Clear Profile 28x28 Qtr Round cut off max. 6M 2-043 2-043 Profile 28x28 Tool Hanger cut off max. 6M 2-828 Light Profile 6x6 Light cut off max. 6M 0-06 Saw cut necessary for cut to length 9-00 2-828 0-06 33
Catalog 86 20 Series 8.Nextel 498 0846 ID 92*4*72847 2-20 2-020 2 3 20 series profiles can be used for light duty enclosures and miniature modeling. Also useful as an accessory extrusion where small profiles are needed. mm T-slot requires 20 series hardware. Al, clear anodized -2 Servicing for Std. Fastener 20 (20-02) 3 Servicing for Univ. Fastener 20 (20-040) 2-24 2-20 0.2 0.3 0.24 0.3.29 0.3 2-020 0.72 0.72 0.72 0.72.8 0.2 2-24.27.0.27 2.0 3.8 0.86 2-040 8. 8. 4.27 4.27 4.90.32 2-26 2.04 6.02 2.04.34 4.73.28 2-2 2.70 36.40 2.70 9.0 6.9.67 2-08.4 4.0.7 0.2 6.6.80 2-040 2-26 2-2 2-08 Profile 20x0 cut off max. 3M 2-20 pkg of 32 at 3M ea. 2-20-3 Profile 20x20 cut off max. 3M 2-020 pkg of 32 at 3M ea. 2-020-3 Profile 20x40 cut off max. 3M 2-24 pkg of 6 at 3M ea. 2-24-3 Profile 40x40, 20 Series cut off max. 3M 2-040 pkg of 8 at 3M ea. 2-040-3 Profile 20x60 cut off max. 3M 2-26 Profile 20x80 cut off max. 3M 2-2 Profile 80x4 cut off max. 3M 2-08 Saw cut necessary for cut to length 9-00 End Cap 20x0 pc 8-830 End Cap 20x20 pc 8-802 End Cap 20x40 pc 8-83 End Cap 40x40, 20 Series pc 8-832 End Cap 20x60 pc 8-834 End Cap 20x80 pc 8-83 End Cap 80x4 pc 8-833 34
Catalog 86 8. Nextel 498 0846 Guarding and Enclosure 40x40 Clamp Profile ID 92*4*72847 3 0-04 2 4 Proper assembly of bi-clamp profile 2 Recommended penetration of the panels into the clamp profiles 3-4 examples Edging profile used as door handle on sliding door 0-042 40x 40 clamp profiles suitable for construction of guards, enclosures, swinging and sliding doors. Accommodates corrugated mesh, sheet metal and plastic panels up to 9. mm thick. Clamped panel adds rigidity to the frame. Bi-clamp profile designed for use as inner post in subdivided panels of large guarding, sliding and swinging doors. Clamp profiles are serviced for screws on 200 ±2 mm centers. Shipped complete with clamping strip (0-0) and M6x6 SHCS. In addition to being a part of 40x40 clamp profiles, edging profile can also be used as a handle or stiffener for panels. Al, clear anodized 0-0 0-04.40.40.. 7.40 2.30 0-042 3.00.40 6.20.70 8.38 2.26 0-0 0.30 Profile 40x40 Clamp cut off max. 6M 0-04 pkg of 6 at 3M ea. 0-04-3 pkg of 6 at 6M ea. 0-04-6 Profile 40x40 Bi-Clamp cut off max. 6M 0-042 Edging Profile cut off max. 6M 0-0 pkg of 0 at 3M ea. 0-0-3 pkg of 0 at 6M ea. 0-0-6 Saw cut necessary for cut to length 9-00 End Cap 40x40 pc 8-83 Secure End Cap 40x40 pc 8-93 3
Catalog 86 32x8 Picture Frame Profile 8. Nextel 498 0846 ID 92*4*72847 2-03 2 2-08 Profile 32x8 Mono-slot mitre cut at 4 used on a framed door 2 Assembly of 90 Mitre Connector MD (order Mitre Bracket and set screw separately) 3 Panel dimensions 3 20-28Z Picture frame guarding and enclosures. Accepts panel 0mm (3/ 8 ) thick without using gasket, 6mm (/4 ) thick with Panel Gasket 0 (2-08). Recess for magnetic or foam tape to provide tight seal for noise or dust protection. Easy assembly with 90 Mitre Connector MD (20-28Z). Al, clear anodized Weight 0.94 kg/m Loctite Thread Locker No. 262 recommended to secure setscrews. End cap 8-807 can not be used with this profile. Profile 32x8 Mono-Slot cut off max. 6m 2-03 Profile 22x32 Light cut off max. 6m 2-032 Profile 32X22 Slot 2-023 Saw cut necessary for cut to length 9-00 Panel Gasket 0 cut off max. 2m 2-08 90 Mitre Connector MD pc 20-28Z Mitre Bracket pc 20-27 2-023 36
Catalog 86 Profile 32x8 Bi-Slot 8. Nextel 498 0846 ID 92*4*72847 2-032 2 Assembly of panel frame using 32x8 Bi-slot for use on Rolling Door Guide Profile (2-022) 3 2 Frame for panels 8mm thick without gasket or 6mm thick with Panel Gasket 8 (2-06) 3 Milling of 8mm slot is required for Fastener (20-32) when using 8mm slot for panels. 20-32 4 Frame for holding panels with Clamp Spring (22-032) or Panel Gasket 0 (2-08). 4 22-032 Suitable for guarding, sliding doors and enclosures. Panel up to 9mm thick may be clamped using clamp spring. Number of clamps depends on panel size and load. Panel gaskets 2-06 and 2-08 can be used to secure 6mm (/4 ) panel in T-slots. Al, clear anodized Weight 0.67 kg/m Fastening Set: St, galvanized Weight 9g Clamp Spring: St Weight 4g Profile 32x8 Bi-Slot cut off max. 6M 2-032 pkg of 0 at 3M ea. 2-032-3 pkg of 0 at 6M ea. 2-032-6 Saw cut necessary for cut to length 9-00 End Cap 32x8 pc 8-807 Fastening Set for 32x8 Bi-Slot Pfl set 20-32 Clamp Spring pc 22-032 37
Catalog 86 Rolling Door Guide. 8.Nextel. 498 0846 ID 92*4*72847 2-022 3 2-067 2-068 2-42 2 Length of vertical door frame member: B = A - 2 mm. For 6mm panel with panel gasket 8 (2-06): C (panel height)= B + 6 mm. For 8mm panel without gasket: C (panel height) = B + 23 mm 2-3 Connection methods for assembling the Door Guide to 40 series profiles 4 Attaching the 32x8 framed door to the Door Guide Profile. Mitre connection of 32x8 Bi-Slot profile (2-032) for door frame is NOT recommended. See page 23 for detail of door frame. Excellent solution for large doors with removable door panels for maintenance. Example: case packers, material handling and packaging installations, enclosures for large machinery. Profile: Al, clear anodized. Weight.78 kg/m Guide Insert: Roller Insert: UHMW, white Roller: Delrin, black with M6x6 Flat point set screw Housing: Al, anodized Weight 4 g Pin: Stainless Steel Rolling Door Guide Profile cut off max. 4M 2-022 Saw cut necessary for cut to length 9-00 Guide Insert Set set 2-067 Roller Insert Set set 2-068 UHMW Guide Profile cut off max 3.M 2-42 4 38
Catalog 86 Sliding Door Guide 8.Nextel 498 0846 ID 92*4*72847 40 Series 2-02 B = A - mm for removable doors B = A - 0mm for non-removable doors 2-03 28/30 Series To guide light duty panels as sliding windows and access ports for safety guards and enclosures. Installation onto 40, 30 or 28 Series profiles is accomplished without fasteners by snapping into T-slot. Design of lower guide reduces friction of sliding panels. Design of upper guide facilitates easy, lift-out removal of door without disassembly of structure. Al, clear anodized Three tracks for panels up to 6.4mm (/4") thick Weight: 2-02, 2-04 0.4 kg/m 2-03, 2-0 0.0 kg/m Sliding Door Guide 40, Upper cut off max. 3M 2-02 pkg of 0 at 3M ea. 2-02-3 2-04 Sliding Door Guide 40, Lower cut off max. 3M 2-03 pkg of 0 at 3M ea. 2-03-3 2-0 Stiffener/Handle Profile Sliding Door Guide 30/28, Upper cut off max. 3M 2-04 pkg of 0 at 3M ea. 2-04-3 Sliding Door Guide 30/28, Lower cut off max. 3M 2-0 pkg of 0 at 3M ea. 2-0-3 Saw cut necessary for cut to length 9-00 Designed as a combination handle and stiffener for sliding panel doors /4 thick. Panels snap into the profile slot and may be additionally secured by an adhesive or fastener. Al, clear anodized Weight 0.93 kg/m Stiffener/Handle Profile cut off max. 3M 2-0 pkg of 0 at 3M ea. 2-0-3 Saw cut necessary for cut to length 9-00 39
Catalog 86 Panel Extrusion 40 8. Nextel 498 0846 ID 92*4*72847 Extrusion for mounting 34mm (.34") thick insulation panels onto 40 series profiles. Extrusion can be serviced to mount on profile using T-slot nuts. Can also be mounted with double sided tape. Al, clear anodized Weight 0.48 kg/m Panel Extrusion 40 cut off max. 6M 2-08 Saw cut necessary for cut to length 9-00 Panel Holder Profile designed for panels 3-6mm thick. Built-in seal for splash guard applications. Can be used for 40, 30 and 28 series profiles. Rigid PVC base, with vinyl lip seal Weight 0.6 kg/m Description Unit Color Part # Panel Holder Profile cut off max. 3M black 2-06B cut off max. 3M gray 2-06G Saw cut necessary for cut to length 9-00 Mesh Clamp Length = A- mm Length = B - 33mm Wire Mesh Size: A x B less 6 to 0 mm Position for clearance of Std. Fastener Captures wire mesh panel up to.mm thick. Excellent for constructing safety guards when mesh needs not be removable. Installation onto 40, 30 or 28 series profiles is accomplished without fasteners by pressing into T- slot. Support stanchion becomes integral part of panel frame. Al, clear anodized Profile is tapped M6 every 200mm ± 2mm. Includes clamp strip and M6x6 flat point set screws. Weight 0.3 kg/m Mesh Clamp Profile cut off max. 4M 2-00 pkg of 0 at 4M ea. 2-00-4 Saw cut necessary for cut to length 9-00 40
Catalog 86 8. Nextel 498 0846 ID 92*4*72847 Rack Angle 0. 0. 67 27 (9 ) 2 3 2-09M 4 Mounting dimensions 2 Inserting rack angle into 40 series T-slot 3 Rack Angle is secured in T-slot with set screw M6x2 4 Panel is attached to Rack Angle with M or M6 screw and clip nut Non-removable panels can be attached to the blank Rack Angle with double-sided tape 2-0M Used for attaching standard 9" rack or other panel to 40 series profile (30 and 28 series profiles permited, rack angle must be inserted from profile end). Clip nuts for panel mount snap into square holes. Blank Rack Angle can be machined to mount any accessories (see /4 Turn Receptacle). Al, clear anodized Complete with M6x2 flat point set screws. Weight: 2-09M 0.62 kg/m 2-0M 0.63 kg/m Clip Nut 9" Rack Angle cut off max. 2.048M 2-09M Rack Angle, Blank cut off max. 2.048M 2-0M Saw cut necessary for cut to length 9-00 Square nut with clip attachment for 9" Rack Angle. Nut snaps into square holes for attaching panels and accessories. St, zinc plated Weight g * Due to almost identical geometric and dimensionsal shape of M and #0-32 UNF threads, standard #0-32 screws will fit in M Clip Nut. Clip Nut M* pc 20-07 Clip Nut M6 pc 20-076 4
Catalog 86 Clamp Bar 8. Nextel 498 0846 ID 92*4*72847 For attachment of 40 series profiles to base plates and other parts. Must be used in pairs to accomplish proper clamping of the profile. Not recommended for use on linear applications. Al, clear anodized Weight.24 kg/m Clamp Bar Profile cut off max. 2M 2-0 Saw cut necessary for cut to length 9-00 Gusset Profile Can be cut and machined for custom gussets and support structures. Anodizing on request. For standard gusset brackets see page 74. Al, mill finish Weight 4.84 kg/m Gusset Profile cut off max.3m 20-02Z4 Saw cut necessary for cut to length 9-002 L-Bracket Profile Can be cut and machined for custom floor mounting or other types of brackets. Anodizing on request. For standard floor mounting brackets see page 82. Al, mill finish Weight 7.2 kg/m L-Bracket Profile cut off max. 3M 2-07Z4 Saw cut necessary for cut to length 9-002 42
Catalog 86 UHMW Slide Bar 8. nextel 498 0846 ID 92*4*72847 UHMW slide bar 28/30 between two profiles UHMW slide strip on a parallel application 2-400 2-420 Durable, low-friction material, selflubricating and easily machined. Provides a smooth gliding surface on a wide range of applications, from linear systems to adjustable work surfaces. Use Slides Bars 2-400 and 2-420 for 40 series profiles, 2-430 for 28 and 30 profiles. Slide Strip 2-40 can be used with all 40, 30 and 28 series profiles. UHMW, white UHMW, black antistatic (2-420B) UHMW Slide Bar 40x40 cut off max. 3M 2-400 UHMW Slide Bar 40x0 cut off max. 3M 2-420 UHMW Slide Bar 40x0, Antistatic cut off max. 3M 2-420B UHMW Slide Bar 28/30x8 cut off max. 3M 2-430 UHMW Slide Strip cut off max. 3M 2-40 2-430 Saw cut necessary for cut to length 9-00 2-40 43