Most types and sizes of mesh sheets can be produced accurately and efficiently directly from coil or pre-cut bars. The PLR Series of mesh welding lines offer servo-driven operation, and ensure simple machine layout, reliable and costeffective production of mesh sheets. Ultimate flexibility and unlimited processing capabilities Independent and individually adjustable welding heads cover different product widths and line wire spacings. High speed modular mesh welding lines producing wire mesh sheets of up to 6 meters wide thanks to independent welding head design. Line wires can be fed directly either, from coil through roller straightening, or from pre-cut bars directly into the welding head or through a pre-feeding carrier. Cross wires can be fed directly either, from coil through roller straightening, or from precut bars through a rack or disc type feeder. Melc Hyperbolic Rotor straightening modules for automatic line and cross wire feeding for hot-rolled or cold-drawn coils guarantee high precision mesh sheets.
The working width of the machine is a customized feature for unmatched adaptability to the most demanding production requirements of standard or pre-cast mesh. Repositioning of the welding heads is a matter of seconds due to our unique quick release mechanisms. User friendly software requires no programming skills. Operator is only required to supervise the production process and remove the automatically produced mesh sheets. PLR models can be supplied with hydraulic or AC servomotor-drives. Diameter ranges from 2-6 mm, 3-8 mm, 4-10 mm, 4-12 mm, 5-16 mm, 8-20 mm and 8-25 mm. PLR models are available with: Overhang bending heads and cross wire trimming stations. High speed in-line cut-off shears. Automatic stacking and turning units. Mesh bundling and transportation systems Automatic mesh rolling units. E U R O B E N D S. A. ADVANCED TECHNOLOGY PRODUCTS For a free video, CD, samples and your nearest EUROBEND representative, please, contact: 350, TATOIOU AVE. AHARNES 13677 ATHENS GREECE TEL: ++30-210-8077775 FAX: ++30-210-6206567 WEBSITE: www.eurobend.com e-mail: info@eurobend.com
EUROBEND S.A. MELC SERIES: MULTI-LINE STRAIGHTENING & CUTTING MACHINES MELC multi-line straightening & cutting machines are designed for heavy duty continuous operation within the reinforcing industry, using the unique hyperbolic roller straightening and feeding system. Excellent straightening, no re-bar marking, compact system layout. One up to six straightening rotors/lines from Ø 6mm up to Ø 20mm (#3-#6) can be combined on the same machine reaching production speeds up to 500 m/min (1600 ft/min). Each rotor (line) works independently from the others: Each line can operate with the same or different re-bar diameter and cut the same or different length. A hydraulic flying shear cutter cuts the straightened re-bar, while in motion, thus allowing uninterrupted operation, minimum material stresses and ensures no marking on the re-bar surface. Independent collection system on each line. In-line Bundling machines, powered roller discharge conveyors and pocket storage systems are also available. G-STAR SERIES: 2-D & 3-D RE-BAR BENDERS A complete range of two & three axis re-bar benders, designed to meet a vast range of concrete reinforcing applications, processing up to Ø 20mm (#6) re-bar, with twin-rod simultaneous processing capabilities. The sophisticated bending system employs two separate bending heads, one of the classical rotating plate and the other of a thoughtful retractable twin-roller design (patent). All lower rollers of the straightening sub-assemblies are powered, for a positive and precise feed force. Adjustable counter-torsion (anti-twist) system always produces flat shapes regardless of re-bar quality, axial twist and bending direction. Available in four diameter ranges and with: Bending table Inclination mechanism, helical/ring forming attachment, straight rod collection station. SYNTHETON SERIES: FLEXIBLE STRAIGHTENING & TWIN BENDING SYSTEM FOR COILED RE-BAR Automatic Re-bar Twin-Bender, working directly from coil. A multi-line straightening & cutting machine from three up to six lines- feeds the re-bar into the bending machine. Straightening section employs rotor & hyperbolic roller straightening technology. Unique convergence wire guide system for automatic rebar diameter changes in less than 5 seconds (patented). Automatic Re-bar and bending tool changing device. Unique design of bending head allows left & right hand bends. CNC industrial microprocessor control with user-friendly operation and advanced programming software. Re-bars up to Ø 20mm (#6) and lengths up to 12 m (40ft) can be processed automatically.
BENDOMAT SE SERIES: TWIN BENDING SYSTEM FOR PRE-CUT RE-BARS EUROBEND S.A. The BENDOMAT SE Series are a new line of automatic re-bar twin-benders for the production of large forms with left and right hand bends. Straight bars up to 12 m (40ft) long and with diameter range up to Ø 40mm (#14) can be processed. The re-bars are loaded, bent and ejected automatically. The unique design of the bending heads allows them to move up and down and perform left and right hand bends with one or more re-bars. The BENDOMAT 32 and 40 SE series can be combined with a BC 32 or 40 re-bar shear line. BC SERIES: RE-BAR SHEAR LINES The BC series are capable of processing one or more re-bars -of the same diametersimultaneously. The unique aligning system ensures accuracies through all the length of the bars. The machine can be supplied with laterally shifting either the measuring and cutting machine or the re-bar feeding storage unit. BC series can process re-bars with diameters ranging from Ø 8mm (#3) up to Ø 40mm (#14) and lengths up to 14 meters (45 ft). The machine can be supplied with two or three powered roller conveyor bins. SPIRAL SE SERIES: CONTINUOUS STIRRUP / SPIRAL BENDERS The SPIRAL SE series are CNC straightening, bending and cutting machines producing concrete reinforcing stirrups in a continuous, multi-layer (spiral) form. Coiled reinforcing bar or wire can be processed and any shape can be produced (i.e. square, rectangular, polygon, circular etc). The unique advantages of the SPIRAL series include: Reduced product / material cost (30%) and labor savings (50%) in comparison to conventional beams or columns assembled with stirrups. Reduced installation time. Better structural protection. Easier handling and assembly. The SPIRAL SE series are available in two diameter ranges up to 12mm (#4) or 16mm (#5) and various collection table sizes. Up to 80 layers on 12mm (#4) re-bar diameter of continuous spiral stirrups can be produced. For more information, video CD, samples and your nearest EUROBEND representative, please contact: E U R O B E N D S. A. ADVANCED TECHNOLOGY PRODUCTS 350, TATOIOU AVE. AHARNES 136-77 ATHENS - GREECE TEL: ++30 210 8077775 FAX: ++30 210 6206567 WEBSITE: http://www.eurobend.com e-mail: info@ eurobend.gr
A complete range of single-line G-STAR and multi-line G-MULTI two and threeaxis straightening, bending and cutting machines designed to meet a vast range of applications. Unique combination of multi-slide production output and CNC wire bender versatility. Up to 6 simultaneously operating lines, reach feeding speeds up to 500 m/min (1650 ft/min). Industrial or decorative shapes of any complexity can be created instantly and produced in thousands on the spot. Available in four diameter ranges, from 2 mm to 12 mm (0.078 - ½ ) Unlimited production flexibility, improved response to customer needs and highly increased productivity. Adjustable counter-torsion (anti-twist) mechanism, ensures control of wire twist regardless of wire quality, bending direction etc (patented) Diameter changes can be completed in less than two minutes, thanks to a carefully designed presetting system. The two available types of wire bending heads, single and bi-directional, combined with one or both available versions of 3-D bending options cover all wire forming applications achieving high production speeds and product accuracies. The 3-D wire TWISTING unit ensures fast production of small and mid-sized wire forms, where as the 3-D rotating bending unit achieves high accuracies on large 3-D wire forms. G-STAR & G-MULTI Range of wire benders are available with the following optional items: Bending table extension with inclination mechanism External hook and spring bending unit Ring forming attachment Automatic butt welding device Chamfering unit Automatic collection unit. Various types of de-coiling stations
MELC straightening & cutting machines are designed for heavy duty continuous operation within the wire industry, using our 4 th generation (4G) hyperbolic roller straightening and feeding system. One up to six straightening rotors (lines) can be combined on the same machine. Production speeds up to 500 m/min (1650 ft/min). Each rotor (line) operates independently from the others, thus each line can operate with the same or different wire diameter and cut the same or different length. 8 different diameter ranges: from 2 mm to 25 mm (0.078-1 ) and two different control system options are available. The unique Rotor system (patent) executes both straightening & feeding in one step. Eight to ten hyperbolically profiled, high quality steel rollers are housed in a robust spinning rotor. Hyperbolic roller profile ensures full line (and not point) contact between roller and wire. Spiral roller rotation around the rod guarantees rolling and not slidingfriction. Minimal wire marking and maximum roller life. Each line has independent collection system and guides the wires to a common collector for all the lines for bundling without interrupting machine operation. The machine can operate unsupervised due to the electronically controlled safety devices and the constant straightening quality achieved. Mechanical simplicity, rapid diameter changes, and minimum maintenance required. For a free video CD, samples and your nearest EUROBEND representative, please, contact: E U R O B E N D S. A. ADVANCED TECHNOLOGY PRODUCTS 350, TATOIOU AVE. AHARNES 136-77 ATHENS GREECE TEL: ++30-210-8077775 FAX: ++30-210-6206567 WEBSITE: http://www.eurobend.com e-mail: info@eurobend.com