CNC slant bed lathe OPUS 41 5 T e c h n i c a l D a t a s h e e t
Solid, polished, and hardened flat guides in combination with a powerful drive system of the main spindle and on the feed axes provide for always sufficient reserve with difficult cutting. The rigid spindles are provided with generous bearings and always provide sufficient torque to the optional transmission Optional C-axis and tool changer with driven tools (max. 5.5 kw (7.4 Hp) at 45 rpm) for milling and boring work Programmable tailstock Optional hydraulic steady rest for support of longer workpieces Optional configuration: n FANUC i-td CNC-control n C-axis with driven tools n Spindl blow-out unit n Collet chuck n Programmable tailstock n Bar feeder unit n Automatic tool setting device n Precision glass scales n Automatic parts catcher n Parts-conveyor n Cut-off detector n Door-automation n Oil-mist collector n Adjustable workpiece clamping force Machine structure Depending on the customers needs, the OPUS 41 and 5 series provides three different strokes selections. With the steady rests (optional), the long workpiece will obtain a strong support in heavy duty turning and ensure stable turning precision. Heavy loading tailstock design: Programmable tailstock is moved by the turret saddle. After positioning, the tailstock uses the high pressure holding unit to ensure the holding power that keeps workpiece turning stability. Tool change time to adjacent tool: 1.5 Sek. Tailstock The programmable tailstock is fed together with the tool changer. The hydraulic clamping provides for maximum positional accuracy even with heavy workpieces The whole series, with the box-way design, incorporates a high rigidity structure. X/Z axis stroke OPUS 41 series X axis mm Z axis 1/ 1/ 2 mm Slant machine bed design: This special design for heavy duty turning. Integrates a mschine bed with 45 degree slant that allws both high stable processing ability and easier chip removal. OPUS 5 series X axis 275 mm Z axis 1/ 1/ 2 mm Optional main spindle transmission, running in an oil bath for low noise, provides excellent cutting performance and very high removal rate
Standard configuration: 4 CNC Mitsubishi M7V Navi Lathe 4 Highend preloaded ball-screws 4 Hydraulic power chuck mm (9.8 ) (OPUS 41) 4 Hydraulic power chuck Ø (11.8 ) mm (OPUS 5) 4 Automatic hydrl.12-pos. tool turret 4 Rigid square guideways Scraping 4 Automatic tailstock (programmable) 4 High pressure coolant pump 4 Automatic central lubrication 4 Integrated oil seperation ( cascade system) 4 Chain type chip conveyor (chip exit height 11 mm (43 )) 4 Elektronic handwheel 4 Interface for bar feeder 4 LED working light 4 3-color signal light 4 Double foot switch for chucking 4 Double foot switch for tailstock quill 4 Hard jaws, Soft jaws (1 set) 4 Auxiliary service tools 4 Operation manual The finest scraping skill is engaged by experienced experts. They refine every artistic detail for ensuring the best lubrication effects in the box-way. Bey scraping, thermal distortion is avoided and turning accuracy for heavy cutting is maintained. Hight precision slider design X-axis and Z axis adopt the box-way design and provide hight ridifty in heavy duty turning and non-continuous turning. Ergonomic design The preloaded ball screw reduces thermal distrotion and ensures the machine s performance and precision. The ergonomic design facilitates the operator in monitoring the production process during program editing. It reduces mistakes and improves the working efficiency.
Spindle OPUS 41/975 Max. spindle speed 35 rpm Spindle H.P. ( min.) Standard: 18.5/15 kw Option: 26/22 kw OPUS 5/975 Max. spindle speed 25 rpm Spindle H.P. ( min.) Standard: 26/22 kw The spindle is equipped with perloaded angular bearings and dual-roller bearings in constant temperature enviroment. these bearing maintain s large contact with surface to ensure spindle keeps high processing stability in heavy duty turning. Gear box type spindle A two step deceleration unit with advanced machine design provides high torque performance in low speed. Moreover, it also provides excellent chip removal capacity for large diameter workpieces in heavy turning. CS axis (Opt.) The CS axis is positioned by using a circular linear scale with multi-points positioning function. The minimum index position can be set to.1 degrees to satisfy various processing needs.
Spindle output and Torque chart OPUS 41 series Standard α15 (Gear box type) Option α15 (Single axis type) Option α15 (Single axis type+outer deceleration unit) [kw] [kw] [kw] 2 2 2 18.5 kw 18.5 kw 15 15 kw 15 15 kw 15 1 1 1 623 N. m 55 N. m 192 N. m 156 N. m 235 N. m 191 N. m 75 N. m 5 N. m 176 N. m 143 N. m 18.5 kw 15 kw 283 916 18 35 1 35 25 875 1 35 OPUS 5 series Standard α22 (Single axis type) Option α22 (Single axis type+outer deceleration axis) [kw] [kw] 32 32 26 kw 24 26 kw 22 kw 24 22 kw 16 16 364 N. m 8 N. m 991 N. m 839 N. m 248 N. m 21 N. m 681 25 25 625 1 25 All series (optional power live tools) Standard α22 (Single axis type+cs axis) Option α22 (Single axis type+outer deceleration unit+cs axis) [kw] 32 26 kw 24 22 kw 16 3 N. m [kw] 32 24 16 71 N. m 175 N. m 26 kw 22 kw 28 N. m 595 N. m 148 N. m 75 25 35 1A 1AL Series Series 875 12 25 35 1A 1AL Series Series
Hydraulic turret Tool capacity 12 sations Tool chaning speed : Agjacent tool chaning 1.7 sec Opposite tool chaning 3.2 sec OPUS 41 series OPUS 41 series OPUS 5 series OPUS 5 series Unit : mm Unit : mm OPUS 41 series Ø 6 65 st Ø 48 Ø 29 Ø 6 65 Ø 65 st 48 st Ø Ø 29 48 OPUS 5 series Ø 6 35 Ø 35 Ø 275 275 Ø 29 Unit : mm Ø 6 Ø 29 Ø 6 35 Ø 275 Ø 29 Ø 6 Ø 29 Power turret Tool capacity 12 sations Tool chaning speed : Agjacent tool chaning 1.5 sec Opposite tool chaning 3. sec OPUS 41 series Ø 41 52 3565 25 (1") Ø 41 2 35 48 2 35 48 Ø 69 Ø 69 OPUS 41 series 2 35 48 52 3565 25 52 3565 25 (1") Ø 41 25 (1") 22 Max. turning dia. Ø 69 25 25 Ø 41 Ø 5 255 22 22 Max. turning dia. Max. turning dia. Ø 41 Ø 41 Ø 4 Ø 5 Ø 5 OPUS 5 series 545 35 65 2 Ø 4(12") 1 2 35 275 1 2 35 275 1 2 35 275 OPUS 5 series Ø 69 Ø 4 Ø 4 545 35 65 2 545 35 65 2 Ø 4(12") Ø 4(12") Max. turning dia. Ø 5 Ø 69 Ø 69 Max. turning Max. dia. turning dia. Ø 5 255 Ø 5 Ø 5 Ø 5 Ø 5 Live tool motor Live tool output motor and output Torque & chart Torque chart [kw] [kw] [N Live tool motor output & Torque chart. m] 6 5.5 kw 6 5.5 kw [kw] Oporating zone 6 Oporating zone5.5 kw 4 3.7 kw 4 3.7 kw Oporating zone Oporating zone Continuous Oporating zone 2 Continuous 2 4operating zone 3.7 operating kw zone Continuous Oporating zone 2 Continuous 2 Continuous operating operating zone 1 2zone operating zone 1 Continuous 2 operating zone 1 15 45 (rpm) 15 45 (rpm) 15 15 45 (rpm) 45 Motor speed [min - ¹] Motor speed [min - ¹] 15 45 (rpm) Motor speed [min - ¹] Motor speed [min - ¹] 15 45 (rpm) (rpm) *The above specifications are subject Motor change speed without [min - ¹] prior notice, no liability for printing mistakes. Machine may be shown with Motor optional speed equipment. [min - ¹]
Spacious and Comfortable working area Max. swing diameter ø 62 mm Max. safety door open OPUS 41 / OPUS 5 : 125 mm Max. turning diameter ø 41/ ø 5 mm Max. swing over saddle ø 41 mm Turning ability Max. turning length OPUS 41 series 975 (1575/1975) mm OPUS 5 series 975 (1757/1975) mm Turning ability (Material: S45C) OPUS Item Unit OPUS 41 OPUS 5 O.D. turning* mmxmm/rev 5x.4 7x.4 I.D. turning* mmxmm/rev 5x.3 7x.3 Face milling* mmxmm/rev 5x.45 7x.45 O.D. grooving mmxmm/rev 8x.1 8x.1 I.D. grooving mmxmm/rev 8x.1 8x.1 Drilling mmxmm/rev ø x.3 ø x.3 Spindle H.P. kw 18.5/ 15(single 26/22 (single axis axis type) type) Max. spindle speed rpm 25 25 * Spindle s load arounds 11-12 % OPUS 41/976 OPUS 5/975 OPUS 41/1575 OPUS 5/1575 OPUS 41/1975 OPUS 5/1975 Front view 34/429/479 1 Side view 199 U 19 2
Working area Power turret Tooling system OPUS 41/975 41/1575 41/1975 Face milling 25 25 Face milling tool holder 124 82 25 1 35 65 29.5 52 141.5 1 171.5 25 O.D. tool 25 25 O.D. tool holder 78 174 233 236 12 1 73 69.5 29.5 141.5 1 171.5 52 I.D. tool Ø5 I.D. tool Ø Ø32 Ø25 Ø2 Ø16 Ø12 Ø1 Sleeve Drill Sleeve MT#3, MT#2, MT#1 I.D. tool holder 12 index turret (BMT 65) Power turret OPUS 5/975 5/1575 5/1975 124 82 1 275 2 45 1 315.5 141.5 171.5 545 End milling Drill Reamer Center drill Sleeve ER32 (Ø3~Ø2) Tooling system Tooling system Radial live tool holder Axial live tool holder 174 78 258 261 1 69.5 545 Face milling 25 25 Face milling tool holder 73 1 17 141.5 171.5 Hydraulic turret I.D. tool Ø OPUS 41/975 41/1575 41/1975 27 7 7 5 35 261 48 I.D. tool Ø 32 Ø 25 Ø 2 Ø 16 Ø 12 Ø 1 Sleeve I.D. tool holder 12 index turret 1 889 11 OPUS 5/975 5/1575 5/1975 27 38 141.5 164.5 171.5 7 7 5 35 261 Drill MT.#3 MT.#2 MT.#1 Sleeve 1 889 275st 8 1 11 141.5 164.5 171.5 O.D. tool 25 x 25 Tooling system O.D. tool gasket
Optional Accessories Steady rests Tool presetter Tri-color warning lght Oil mist collector Transformer Sub-operation bos Automatic door A/C for electical cabinet Power turret FANUC 31i controller Oil skimmer Torque clutch
OPUS Technical specifications 41/975 41/1575 41/1975 5/975 5/1575 5/1975 Machine capacity Max. turning diameter over bed mm Ø 62 (opt. Ø 1/ Ø 12) (24 (opt.39 /47 )) Max. turning diameter over slide mm Ø 41 (16 ) Max. turning diameter mm Ø 41 (16 ) Ø 5 (2 ) (with driven tools reduced value) Max. turnig length mm 975 (38 ) 1575 (62 ) 1975 (77 ) 975 (38 ) 1575 (62 ) 1975 (77 ) Main Spindle Spindle nose A2-8 Spindle bearing dia. mm Ø 1 (5 ) Ø 1 (6 ) Spindle speed rpm 35 Chuck O.D. mm 25 (opt. ) (9.8 (opt.11 )) (opt. 38) (11 (opt. 14 )) Spindle bore mm Ø 87 (3.4 ) Ø 15 (4 ) Bar capacity mm Ø 75 (2 ) Ø 9 (3.5 ) Tooling turret Number of workpieces pc. 12 Tool outside diameter mm 25x25 (.9 x.9 ) Tool inside diameter mm Ø (1.5 ) Tool changer Number of tool position pc. 12 (BMT 65) Motor kw 5.5/3.7 (7/5 Hp) Workpiece outside diameter mm 25x25 (.9 x.9 ) Workpiece inside diameter mm Ø (1.5 ) Max. speed rpm 45 Travels X/Z- axis travel mm /1 /1 /2 275/1 /1 /2 (9 /39 ) (9 /62 ) (9 /78 ) (9 /39 ) (9 /62 ) (9 /78 ) Feeds OPUS Feed X/Z-axis Technical specifications m/min 41/975 41/1575 41/1975 18/2 (79/787 /min) 5/975 5/1575 5/1975 Work feed mm/rev.1-5 (.4-19.7 /rev) Tailstock Tailstock/hydrl. stroke mm 1/1 1/1 2/1 1/1 1/1 2/1 (39 /3.9 ) (62 /3.9 ) (78 /3.9 ) (39 /3.9 ) (62 /3.9 ) (78 /3.9 ) Tailstock taper MK 5 Quill diameter mm Ø 9 (3.5 ) Hydraulic system Tank capacity L (1 gal) Motor kw 2.2 (2.9 Hp) Coolant system Tank capacity L 2 (opt.2/28) (52gal(opt. 63/73 gal) Motor kw.75 (1 Hp) Motor Main Spindle kw 15/18.5 (opt. 22/26) (2/24Hp(opt. 29/34 Hp) 22/26 (29/34 Hp) Servo motor X-/Z-axis kw 3./4. (4/5 Hp) Transmission Standard 2-step gearbox, internally, max. 623 Nm max. 35 min -1, 15/18.5 kw direct belt-drive, max. 235 Nm or Optional 2-step, adopted gearbox, max. 75 Nm both max. 35 min -1, 15/18.5 kw Weight and dimensions LxWxH mm 34 [429/479] x199x2 (135 [168 /188 ]x78 x79 ) Weight kg 65 7 75 (1 lbs) (1 lbs) (165 lbs) (158 lbs) direct belt-drive, max. 364 Nm max. 25 min -1, 22/26 kw 2-step, adopted gearbox, max. 991 Nm both max. 25 min -1, 22/26 kw 77 (169 lbs) 82 (18 lbs) Item-No. 15 151 152 153 154 155