WIRES
BARE WIRES Material: unalloyed, low-carbon steel according to PN-EN 10016-2; PN-EN 10025; ASTM A 510 M standards Hard wires WIRE DIAMETER: TENSILE STRENGTH: RANGE OF WEIGHT: TYPE OF PACKAGING: SURFACE OF WIRE: 0,40 14,00 mm min. 550 MPa 40 1200 kg coils, pick-up coils, spools standard or cleaned - production of nails - production of fencing wire meshes - production of reinforcement mats and fencing panels - production of bent and welded wire elements for furniture, store building and household equipment - production of bars, container baskets, safety bars - production of decorative wire elements e.g.: fl ower beds, chandeliers, lamps, garden furniture - production of PVC coated wires Rods of hard wire WIRE DIAMETER: 3,0 7,0 mm 7,1 8,0 mm OF RODS: 350 5000 mm 500 5000 mm TOLERANCE: ±2 mm ±5 mm RANGE OF WEIGHT: 25 kg 25kg TYPE OF PACKAGING: bundles bundles 2
Semi hard wires WIRE DIAMETER: TENSILE STRENGTH: RANGE OF WEIGHT: TYPE OF PACKAGING: SURFACE OF WIRE: 1,20 14,00 mm 420 600 MPa 30 600 kg coils standard or cleaned - production of fencing panels - production of bent and welded wire elements for furniture, store building and household equipment - production of bars, container baskets, safety bars - production of decorative wire elements e.g. fl ower beds, chandeliers, lamps, garden furniture Semi hard calibrated (sized) wires WIRE DIAMETER: TENSILE STRENGTH: RANGE OF WEIGHT: TYPE OF PACKAGING: SURFACE OF WIRE: 1,20 10,00 mm 420 600 MPa 40 300 kg coils standard or phosphated, reduced in the process of drawing Typical applications: - production of rivets, wood screws, screws, connecting details and other Soft (black annealed) wires WIRE DIAMETER: TENSILE STRENGTH: RANGE OF WEIGHT: TYPE OF PACKAGING: SURFACE OF WIRE: 0,80 10,00 mm < 420 MPa 20 600 kg coils, pick-up coils, rosettes standard or oiled - binding of elements in reinforcement works (ceilings, prefabricated elements) - baling waste materials, waste paper, fabrics - binding up steel constructions in the galvanization process - binding of wreaths, fl owers, hop - production of garlands, Christmas trees and wreaths www.metalurgia.pl 3
COATED WIRES Material: unalloyed, low-carbon steel according to PN-EN 10016-2; PN-EN 10025; ASTM A 510 M standards Galvanized wires TYPE OF WIRE: soft semi-hard hard WIRE DIAMETER: 0,80 8,00 mm 1,80 8,00 mm 1,80 8,00 mm MINIMUM ZINC COAT: PN-EN 10244-2 class D TENSILE STRENGTH: <490 MPa 490 600MPa 600 800MPa RANGE OF WEIGHT: 50 900 kg 200 800kg 200 800kg TYPE OF PACKAGING: coils - production of fencing meshes, woven meshes, technical meshes, sieves, fi lters - production of coated wires - production of barbed wires - production of slings for suspended elements (ceilings from plasterboards) - production of grazing wires - production of hangers and pail handles - production of palisade fencing elements (roll-borders) - baling of waste materials, waste paper, fabrics Rods of galvanized wires WIRE DIAMETER: 3,0 7,0 mm 7,1 8,0 mm OF RODS: 350 5000 mm 500 5000 mm TOLERANCE: ±2 mm ±5 mm RANGE OF WEIGHT: 25 kg 25kg TYPE OF PACKAGING: bundles bundles 4
Wires drawn after galvanization process WIRE DIAMETER: TENSILE STRENGTH: RANGE OF WEIGHT: TYPE OF PACKAGING: 0,50 7,00 mm > 500 MPa 15 1200 kg coils, pick-up coils, spools - production of hangers and pail handles - production of PVC coated wires - production of wires for hub caps assembly - production of untypical details including a.o. buckles for assembly of PP tapes Barbed wires TYPE OF WIRE DIAMETER STRAND/BARB Iowa/Gliden (EU) 2,0/2,0 2,8/2,2 mm Iowa/Gliden (USA) 12½x14 14/14 ASWG NUMBER OF BARBS 2 or 4 2 or 4 DISTANCE BETWEEN BARBS 75-150 mm 4 6 inch ZINC COATING THICKNESS RANGE OF WEIGHT TYPE OF PACKAGING min 60g/m 2 min 60g/m 2 ca 5kg, 10kg, 20kg coils ca 5kg, 10kg, 20kg coils The production of barbed wire is according to BN 69/5018-01; PN-EN/10223-1; BS 4102; ASTM A121 standards - protecting industrial areas, military terrains, private estates through the assembly over fencing elements - protection of farming terrains www.metalurgia.pl 5
COATED WIRES PVC coated wires CORE DIAMETER WIRE DIAMETER AFTER COATING RANGE OF WEIGHT COLOUR TYPE OF PACKAGING Ø 1,50 mm Ø 3,80 mm Ø 2,50 mm Ø 5,00 mm pick-up coils to 80 kg or rosettes up to 100 kg RAL 6005 dark green or RAL 8016 dark brown pick-up coils The core of wire in galvanized or bare version - production of fencing meshes - tension wire in fencing meshes - linen wires Copper coated hard wires WIRE DIAMETER: TENSILE STRENGTH: RANGE OF WEIGHT: TYPE OF PACKAGING: 0,60 5,00 mm > 540 MPa 15 180 kg coils, spools - production of wire baskets for welding wires - production of bent and welded wire elements for furniture, store building and household equipment - production of window blinds details 6
Wires for mechanical drive applications (bookbinding) WIRE DIAMETER: TENSILE STRENGTH: RANGE OF WEIGHT: TYPE OF PACKAGING: 0,60 1,60 mm 600 900 MPa 15 or 350 kg spools - stapling of cardboard, cardboard boxes, cardboard packaging - application in bookbinding industry www.metalurgia.pl 7
In our broad selection of products you will also fi nd: bare hard wires, semi-hard wires and soft (black annealed) wires galvanized wires PVC coated wires barbed wires copper coated wires welding wires bookbinding wires nails in one of the broadest assortment range in the world rods knotted wire netting heat treatment services of wires and wire rods surface treatment services of wires and wire rods All products meet the requirements of the highest quality standards which is confi rmed by the ISO 9001:2008 certifi cate Head Office: ul. Św. Rozalii 10/12, 97-500 Radomsko, POLAND tel. +48 44 685 41 66, fax. +48 44 685 41 61, e-mail: metalurgia@metalurgia.pl Export: Department ul. Św. Rozalii 10/12, 97-500 Radomsko, POLAND tel. +48 44 685 42 17, +48 44 685 42 69, +48 44 685 42 09, fax +48 44 685 42 63 e-mail: export@metalurgia.pl www.metalurgia.pl
NAILS
NAILS Nails have been manufactured by Metalurgia since the very beginning of the company s existence. For years this product has been developed and improved to achieve its current form. Common nails with round shank and fl at smooth head or conical checked head 0,8-9,0 mm 8-300 mm building works, carpentry and fi nishing works - for joining of wooden constructions and boards. Square Nails 1,2-8,8 mm 20-260 mm building works, carpentry and fi nishing works. Square shape of the shank provides more durable fastening in wooden constructions. Square Twisted Nails 2,2-6,0 mm 30-200 mm production of pallets and wooden packaging, building works, carpentry and fi nishing works. Square and twisted shape of the shank provides more durable fastening compared to the square shank of nails. 2
Ring Shank Nails 2,0-4,5 mm 20-125 mm nailing together of wooden elements where solid connection is of the greatest importance, a.o.: production of pallets, wooden packaging and chests, nailing together of wooden fences and furniture (also garden furniture). Ring shank provides increased parameters of extracting force. Pallet Nails (ring shank) 3,8 mm 70 and 90 mm nailing of all kinds of pallets, including EURO pallets. Spiral Shank Nails 2,4-4,5 mm 40-125 mm building works, carpentry and fi nishing works; production of pallets and wooden packaging. Spiral shape of the shank provides more durable fastening in wooden constructions. www.metalurgia.pl 3
NAILS Clout (Roofing) Nails with round shank 1,6-4,5 mm 15-100 mm Extra Large Head Clout (Roofing) Nails 2,0-3,4 mm 15-80 mm fi xing of soft isolating materials, including roofi ng as: roofi ng paper, asphalt belts, bituminous shingles, roof slates. There is a possibility of manufacturing of roofi ng nails with square and twisted shank. Finishing (Lost Head) Nails 0,9-8,0 mm 10-180 mm fi nishing works, including: assembly of fi nishing and decorative slats and assembly of wainscot. Also used to nailing small furniture details together. Most often offered galvanized in yellow. 4
Upholstering (Plasterboard) Nails with round, smooth or jagged shank and with fl at, conical or lenticular head 1,0-2,8 mm 10-40 mm carpentry and upholstery works, including: assembly of wooden furniture and textile upholsteries of furniture. Also offered in the form of blued, designed for dark upholstery fabrics. Blue coating constitutes anti-rust layer - prevents from rusty marks. Depending on their shape the nail heads have also their decorative role. Anchor (Carpentry) Nails 3,8-4,2 mm 40-80 mm fastening of carpentry connecting elements. Ring shank provides increased parameters of extraction force. Offered electro galvanized Umbrella Head Nails with round, square, square twisted or ring shank 3,1-3,8 mm 40-100 mm roof works - for fastening of roofi ng, mainly steel roofi ng-tile. Nails with characteristic (convex or fl at) head in the form of plate of 1,2 mm in thickness and 18 or 20 mm of diameter, fastened to the nail shank. www.metalurgia.pl 5
NAILS Corner Nails 2,5-3,0 mm 20-30 mm fi xing of window corners Duplex Head Nails 2,8-4,1 mm 55-100 mm nailing of wooden formwork. Double head makes it possible to easily disassemble the formwork. Oval Shank Nails 2,0 x 1,25-5,0 x 3,35 mm 20-100 mm a type of fi nishing nails for fi nishing works. The specifi c shape of the shank prevents strong delaminating of wood. 6
Ceiling Nails with round or square shank 2,0-5,0 mm 20-50 mm fi xing of cane materials to walls and wooden ceilings, also suspension elements e.g.: roof gutters and hanging elements, fl owerbeds. These nails are most often driven in wooden beams and roof constructions, in ceilings or walls. Hinge Nails 3,0-4,0 mm 20-40 mm fi xing of door and window hinges. Hardened Nails for electrical installations 2,0-3,4 mm 15-65 mm special nails for fi xing (installation) of electrical cables in walls. Nails are very hard (due to hardening process) and therefore can be driven into walls and concrete walls. Hardened Nails lengthwise rolled with fl at or conical head 2,7-3,8 mm 20-80 mm Special nails for fi xing of various kinds of elements, including: wooden constructions, isolating materials, for walls and concrete walls, full brick or hard wood. www.metalurgia.pl 7
NAILS Heel Nails: - smooth or ring shank - fl at or one side rounded head - diamond or blade point 1,2-2,8 mm 10-46 mm shoe works, fi xing of soles (also rubber) and heels Heel Nails for heel tops 3,5 mm 20 mm shoe works, fi xing of heel tops Heel Nails for steel plates and hooves 1,6-2,0 mm 10-18 mm shoe works, fi xing of protective steel plates to footwear and hooves. Horseshoe Nails 0,9-3,4 mm 13-90 mm fi xing of horseshoe heel protectors. Also used for fastening of building ferrule 8
Fence Staples of bare wire or galvanized wire 1,6-4,2 mm 15-42 mm Hook-type elements used for wire fi xing (including barbed wires) and fi xing mesh to posts, stamps, wooden frames or other wooden constructions. They may be manufactured with askew-cut point (made from galvanized wire) or diamond point (bare or galvanized). Marker Nails 6,0 mm 52 mm railroad works, for marking (stamping) of wooden railway sleepers/ties and wooden poles. Nails with characteristic large head, on top of which a number is stroked. Moulding Pins for strengthening parts of cores or casting forms, characteristic feature is high slenderness ratio. www.metalurgia.pl 9
Special nails manufactured from non-ferrous metals and stainless steel joined constructions, which are open to infl uence of humidity. Nails manufactured from stainless materials prevent formation of rust water stains on joined elements. Stainless steel nails in grade of steel 0H18N9 according to PN 71/H 86020 standard; 304 according to AISI Typical types of stainless steel nails: - common nails - with smooth shank or ring shank - fi nishing (lost head) nails - upholstering (plasterboard) nails - clout (roofi ng) nails Diameter: 1,60-4,00 mm Brazen nails in grade of material M63 Typical types of brazen nails: - upholstering (plasterboard) nails - fi nishing (lost head) nails Diameter: 1,0 x 10-2,1 x 40 mm Aluminium nails in grade of material EN AW 6101 Typical types of aluminium nails: - common nails - clout (roofi ng) nails - fi nishing (lost head) nails Diameter: 2,40-4,50 mm Copper nails in grade of material M1E Typical types of copper nails: - common nails - clout nails - roofi ng nails Diameter: 1,50-6,00 mm 10
Possibilities of finishing the surface of nails*: - bare - electro galvanized - also in a yellow passivation (zinc thickness approx. 4 µm) - mechanical galvanized (zinc thickness approx. 40 µm) - blued * it does not concern special nails Packing of nails Length of nails [mm] 0,4 kg and 0,5 kg 1 kg 2,5 kg 5 kg 20 kg 25 kg 1000 kg 8-100 x x x x x x 101-180 x x x x 181-300 x x x According to our technical possibilities We produce nails based on the following: POLISH STANDARDS: PN-84 /M-81000 BRAND STANDARDS SERIES BN / 5028 POLISH STANDARDS WITH STATUS OF EUROPEAN: PN-EN 10230-1 FOREIGN STANDARDS: DIN, BS, FF, ASTM INDIVIDUAL REQUIREMENTS OF THE CUSTOMER There is a possibility of manufacturing nails of other types, in the assortment and of technical parameters agreed with the Customer www.metalurgia.pl 11
In our broad selection of products you will also fi nd: bare hard wires, semi-hard wires and soft (black annealed) wires galvanized wires PVC coated wires barbed wires copper coated wires welding wires bookbinding wires nails - in one of the broadest assortment range in the world rods knotted wire netting heat treatment services of wires and wire rods surface treatment services of wires and wire rods All products meet the requirements of the highest quality standards which is confi rmed by the ISO 9001:2008 certifi cate Head Office: ul. Św. Rozalii 10/12, 97-500 Radomsko, POLAND tel. +48 44 685 41 66, fax. +48 44 685 41 61, e-mail: metalurgia@metalurgia.pl Export: Department ul. Św. Rozalii 10/12, 97-500 Radomsko, POLAND tel. +48 44 685 42 17, +48 44 685 42 69, +48 44 685 42 09 fax +48 44 685 42 63 e-mail: export@metalurgia.pl www.metalurgia.pl
WELDING WIRES
HOT WELD M Welding electrode wire for inert gas arc welding Classifi cation: DIN 8559 PN-EN ISO 14341-A AWS A5.18 SG2 3Si1 ER 70S-6 Characteristics / application: Welding electrode wire, coated with copper with the addition of deoxidisers Mn and Si for semi-automatic welding under the protective atmosphere of CO 2 and under the mixture of M2 and M3. Mechanical properties of this wire ensure high quality of fusion welds and unfailing feeding of wire in mechanical welding process. This wire is designed for welding of unalloyed construction steel, boiler steel and ship steel. Typical chemical composition of the wire [%]: C Si Mn 0,08 0,90 1,50 Typical mechanical properties of the weld metal: Yield point [Re]: > 420 MPa Tensile strength [Rm]: 500 640 MPa Elongation [A 5 ]: > 20 % Impact energy [KV] in temp 40 0 C: > 47 J Impact energy [KV] in temp 20 0 C: > 47 J Approvals: DB, TÜV 2
Dimensions range and packaging options: Packaging of wire: precision layer wound on the wire basket type K300 and plastic spool type D300 wire weight on the basket/spool ca 15kg wire packed in the foil, bag and cartoon quantity of cartoons on the pallet: 72 pcs. (1080 kg) precision layer wound on the plastic spool type 1100 (D200) wire weight on the spool ca 5kg wire packed in the foil, bag and cartoon quantity of cartoons on the pallet: 200pcs. (1000 kg) wire in a special wound delivered inertialess wire weight in the drum: ca 250kg quantity of drums on the pallet: 4 pcs. (1000kg) Wire diameter [mm] 0,60 0,80 1,00 1,20 1,60 x x x x x x x x x x x - standard www.metalurgia.pl 3
HOT WELD MS Welding electrode wire for inert gas arc welding Classifi cation: DIN 8559 PN-EN ISO 14341-A AWS A5.18 SG3 4Si1 ER 70S-6 Characteristics / application: Welding electrode wire, coated with copper with the addition of deoxidisers Mn and Si for semi-automatic welding under the protective atmosphere of CO 2 and under the mixture of M2 and M3. Increased content of Mn provides higher strength of the fusion weld compared with HOT WELD M wire. Mechanical properties of this wire ensure high quality of fusion welds and unfailing feeding of wire in mechanical welding process. This wire is designed for welding of unalloyed construction steel, boiler steel and ship steel. Typical chemical composition of the wire [%]: C Si Mn 0,08 0,90 1,65 Typical mechanical properties of the weld metal: Yield point [Re]: > 460 MPa Tensile strength [Rm]: 530 680 MPa Elongation [A 5 ]: > 20 % Impact energy [KV] in temp 40 0 C > 47 J Impact energy [KV] in temp 20 0 C > 47 J Approvals: DB, TÜV 4
Dimensions range and packaging options: Packaging of wire: precision layer wound on the wire basket type K300 and plastic spool type D300 wire weight on the basket/spool ca 15kg wire packed in the foil bag and cartoon quantity of cartoons on the pallet: 72 pcs. (1080 kg) wire in a special wound delivered inertialess wire weight in the drum: ca 250kg quantity of drums on the pallet: 4 pcs. (1000kg) Wire diameter [mm] 0,60 0,80 1,00 1,20 1,60 x x x x x x x - standard www.metalurgia.pl 5
Welding wire OI / SPG1 Classifi cation: PN-EN 12536 AWS A 5.2 PN-88/M-69420 OI R45 SPG1 Characteristics / application: Steel wire coated with copper and bare applied mainly for oxy-acetylene welding and for automatic welding, semi-automatic welding of low-carbon construction steel. Used for butt welds and fi llet welds. Typical chemical composition of the wire [%]: C SI Mn max 0,10 0,03 0,35 0,65 Typical mechanical properties of the weld metal: Yield point [Re]: 330 MPa Tensile strength [Rm]: 450 MPa Elongation [A 5 ]: 20 % Dimensions range and packaging options: Packaging of wire: Wire diameter [mm] 2,00 2,50 3,00 3,25 4,00 5,00 rings max till 200 kg, wrapped in paper and foil x x x x x x bundled rods a 10kg, packed in foil bags x x x x x x bare surface x x x x x x coppered surface x x x x x x x standard 6
Welding wire SPG4N Classifi cation: PN-88/M-69420 SPG4N Characteristics / application: Steel wire coated with copper with nickel addition, applied as welding electrode for automatic shielded arc welding of higher strength steel. Used for butt welds and fi llet welds for increased strength steels working in lower temperatures. Also used for surfacing by welding (pad welding) in railroad engineering. Typical chemical composition of the wire [%]: C SI Mn Ni max 0,10 0,10-0,30 1,60-2,00 0,60-1,00 Dimensions range and packaging options: Packaging of wire: Wire diameter [mm] 3,00 3,25 4,00 5,00 rings max till 200kg, wrapped in paper and foil x x x x balanced rings in the range of 30-50kg option option option option x standard www.metalurgia.pl 7
In our broad selection of products you will also fi nd: bare hard wires, semi-hard wires and soft (black annealed) wires galvanized wires PVC coated wires barbed wires copper coated wires welding wires bookbinding wires nails in one of the broadest assortment range in the world rods knotted wire netting heat treatment services of wires and wire rods surface treatment services of wires and wire rods All products meet the requirements of the highest quality standards which is confi rmed by the ISO 9001:2008 certifi cate Head Offi ce: ul. Św. Rozalii 10/12, 97-500 Radomsko, POLAND tel. + 48 44 685 41 66, fax + 48 44 685 41 61, e-mail: metalurgia@metalurgia.pl Export Department: ul. Św. Rozalii 10/12, 97-500 Radomsko, POLAND tel. +48 44 685 42 17, +48 44 685 42 69, +48 44 685 42 09, fax +48 44 685 42 63 export@metalurgia.pl www.metalurgia.pl