Connection by Compression.............. -5 Color-Keyed Connectors................ -9 Connectors for Copper Conductor........ 0-9 Cast Copper Connectors for Copper Conductor.................. 0- Flag Connectors for Copper Conductor....... Flag Connectors for Aluminum Conductor..... C-Tap Connectors for Copper Conductor......................... 5- Copper H-Tap Connectors for Copper Conductor......................... 7-8 Aluminum H-Tap Connectors for Aluminum/Copper Code Conductor (up to 00V).................. 9 Insulating Covers for H-Taps and C-Taps........................ 50-5 Wire Joints for Copper Conductor............ 5 Cast Copper Bus Taps for Copper Conductor............................. 5 Quick Bus Taps for Copper Conductor........ 5 Motor Pigtail Connectors............... 55-59 High-Amperage Quick Power Disconnects........................... 0 Copper Traction Motor Disconnect Lugs for Diesel-lectric Locomotives............ Connector Kits........................... Connectors for Aluminum/Copper Code Conductor.................... -8 Transformer Lug Kits for Aluminum/ Code Conductor........................ 9 Pin Connectors for Aluminum/ Copper Code Conductor................. 70 Heavy Duty Battery Connectors......... 7-75 Heavy Duty Battery Cables............. 7-77 Tooling for Heavy Duty Battery Connectors and Conductor............... 78 Connector Tools............. 79-8, 9-00 Smart Connector Tools................ 8-85 Installation Tools............... 8, 0-0 Batpac Battery Powered Compression and Cutting Tools................... 87-9 Sealants and Lubricants.................. 0 Installing Dies..................... 0-0 Connector, Tool and Die Chart......... 07-08 for Copper H-Taps..................... 09 for Standard C-Taps.................... 0 for Large C-Taps....................... Tool Services...........................
Connection by Compression The Thomas & Betts Method Is Better. The Thomas & Betts method of installing compression connectors on power cables is designed to provide a high degree of reliability in electrical wiring. This method allows electrical workers to make installations with little effort and at a considerable savings in time. The benefit, of course, is a high quality connection at a low installed cost. Color-Keyed Just Four asy Steps to a Perfect Connection Strip the insulation carefully to avoid nicking or cutting conductors (wire brush if required). Strands Cut Nicked Strands Good Strip Wire Stripper shown is Part No. BCS8-0. Strip the insulation to the proper length so that conductors can be fully inserted into the connector barrel. Strip Length Too Long Strip Length Too Short Strip Length Just Right Determine the proper Color-Keyed Connector for the cable size being used. Connectors are marked to show cable size. Cable Size Connectors marked with just cable size or CU should be used on copper conductors only. Connectors marked AL9 * with the cable size should be used on alumi num conductors only. Connectors marked AL9CU with the cable size may be used on the aluminum or copper conductors. * Aluminum lugs with a 9 indicate 90 C rating. 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connection by Compression Select the proper installing die and appropriate tool. Color-Keyed Connectors have colored bands or colored dots that code number marked or stamped Connectors and dies also have a die correspond to color markings on on them. Dies have a code number the dies. engraved in the crimp surface. Battpac Battery Powered Compression TBMBSCR tool shown. Colored Codes Die Code ngraving Colored Strip Color-Keyed Die Code Marking Colored Bands Copper Die located BTWN bands Aluminum Die located ON Bands Locate tool with correct die in proper position on connector and activate tool. When making multiple crimps, make the first crimp nearest the tongue and work towards the barrel end. When properly crimped, the die code number will be embossed on the connector for easy inspection to determine if correct die and connector combination were used. Die location for compression Thomas & Betts uses full-width and half-width dies dependent on connector size and tool used. Half-width dies are marked with the letter H after the die code number. Refer to the instruction sheet supplied with the connectors for information regarding strip length, die selection and number of compressions required. Colored bands Tongue Color-Keyed Connectors are banded by colored stripes or engraving to indicate location of die on connector for compression. Barrel st crimp nd crimp Die code embossed 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connection by Compression Precision Dies From a Solid Homogenous Mass Color-Keyed The T&B method utilizing compression tools with matching dies forms the connector and conductor into a solid, homogenous mass to provide an optimum electrical bond between connector and conductor. Thomas & Betts method dies are designed to produce a circumferential, hex- or diamond-shaped compression rather than a simple indent. Precision dies are an integral part of the Thomas & Betts method. The precision hardened steel dies exert tremendous, controlled pressure on the connector and conductor. The dies compress the connector around the cable, converting the round strands to hexagonal or diamond shapes and forming the strands and connector into a solid mass. ach die is designed so that all conductors receive the same amount of compression force. The circumferential compression creates a large area of high pressure contact between cable and connector which, in turn, assures high conductivity, low resistance, and high pullout values which exceed UL requirements. These features result in a permanent, low installed cost connection. You can install it, and forget it. Thomas & Betts System Tells You Where to Place the Installing Die. Before compression, a typical cross section of cable and connector consists of about 75% metal and 5% air. After air compression by the T&B Method, the cross section looks like this, 00% metal with virtually no air spaces. Color-Keyed connectors not only identify the correct installing die to be used for positive compressions, but also indicate the proper placement of the die on the connector. This is done by the bands of color on the connector which match the color on the dies. Compression is made between or on these color bands. The color name is also spelled on the connector as an added means of identification. Copper Die located BTWN bands Aluminum Die located ON Bands Thomas & Betts Dies Offer Inspection Capability. Dies that are used in Thomas & Betts hand and hydraulic tools contain the die code numbers which are engraved on the compression surface of the die. Under compression, this number becomes embossed on the completed connection for inspection purposes. Colored bands The inspector compares the die code number embossed on the connector with the die table to ensure that the proper connector was compressed with the correct die for that particular size conductor. Color-Keyed Connectors are banded by colored stripes or engraving to indicate location of die on connector for compression. Die code embossed 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connection by Compression Pumpac II The newest batterypowered hydraulic pump, rated for 0,000 PSI. Portable power for all T&B hydraulic heads, using just two. rechargeable batteries. TBMBSCR Single-handed batterypowered compression tool, features rotating head and comfortable balance. For connectors up to 500MCM CU, 50MCM AL. Quality Tooling With the Shure-Stake Mechanism T&B manual tools with the exclusive, Shure-Stake mechanism take the guesswork out of making compression connections. The Shure-Stake mechanism provides a full cycle compression stroke every time. Once the stroke has started, the tool will not release the connector until the proper amount of force has been applied. This is your assurance of a fully compressed connection. T&B compression tools develop uniform, controlled pressure to each connector within their size range. Thomas & Betts offers electric and battery-powered hydraulic pumps with a Shure-Stake feature that guarantees a full cycle compression. High Grade Materials Incorporated In Thomas & Betts Method Low installed cost connections of superior quality can be achieved only through the use of high grade components. That is an important part of the T&B method quality products you can depend on. Copper Color-Keyed connectors are made of high conductivity wrought copper, and are electro-tin plated to prevent corrosion and to improve conductivity. Thomas & Betts Color- Keyed connectors offer the thickest tin-plating in the industry. Other copper connectors for heavy duty use and grid grounding applications are made of high conductivity cast copper, bright finished. High conductivity cast aluminum connectors are available for heavy duty application. Thomas & Betts Method Components Meet Industry Standards. Depending on the application, all Thomas & Betts copper connectors meet U.L. Std. 8A for code stranded and gauge flex, CSA Std. C., No. 5.00 V. requirements for power and U.L. Std. 7, CSA Std.. No. 0. requirements for direct buried grounding. T&B method connectors are available in a range of sizes and styles to accommodate No. 8AWG through 000 kcmil and larger copper or 000 kcmil and larger aluminum cable. They may be compressed on cable with either manual or hydraulic tools. They are offered with standard length or long barrels, with one bolt or two bolt holes, or in two-way styles, for splicing applications. Two-way connectors are compact, providing high pullout values with low resistance. Color-Keyed two-hole lugs are ideal for bus bar applications that require two bolts to prevent lug rotation. The T&B method is the most efficient, highest quality connection that has been engineered and delivers the best electrical performance and highest reliability. T&B Compression Connectors eliminate risk of problems relating to loose connections when installed properly. Color-Keyed TBMS Hand-operated crimping tool, features Shure-Stake mechanism to insure a completed crimp. For connectors up to 500 MCM CU, 50 MCM AL. 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 5
Color-Keyed Connectors Color-Keyed Color-Keyed Special Lugs for Special Problems Angled, Shaped and Trimmed the Way You Often Need Them Thomas & Betts can solve your difficult wire bending and terminating problems in confined power distribution panels, switchgear and motor control enclosures. We have the design and production capability to deliver exactly the type lug you need, shaped the way you need. Straight, 5 and 90 angle Stacking or non-stacking Narrow tongue or standard Tin, silver, lead, nickel Thomas & Betts offers an extensive line of copper Color-Keyed lugs for #8 AWG through 000 kcmil flex and code cables. The lug tongues are modified in several different configurations to meet your exact needs: 5 and 90 bend angles, narrow tongues to fit into circuit breakers, offset tongues to stack two cables, and special stud hole drilling. These special configurations let you: () run cable directly to the bus bar with no bending, () terminate into very narrow spaces, and () utilize minimal bus bar space. The specially designed lugs help you clean up your cabling in crowded enclosures. The photographs show some examples of how and where the lugs can be used. Customized Color-Keyed Connectors for Copper Cables Standard and special tongue angles, stacking and non-stacking, bolt holes sizes and centers, protective platings. Specially modified one and two hole copper Color-Keyed compression lugs, Series 500, 500, 5850B and 590B for flex and code copper stranded cables. Material high conductivity wrought copper. Minimum order quantity: Standard package quantity by cable size. Consult factory for price and delivery. All customized lugs are made to order. A.R.O. Non-cancellable. 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Color-Keyed Connectors Order From Catalog No. Qty. (For 500, 500, 5800 & 5900 Series Copper Lugs Only) Design Controls and Requirements All MAD-UP catalog numbers start with a standard or basic catalog number and are followed by the customer required extra features: tongue shape, bolt hole size, distance between bolt holes, stacking, plating and inspection hole (peep hole). A code letter or a number has been assigned to each extra feature. See COD TABL. NOTS: ) Lack of any of the extra features on the MAD-UP catalog number means that the standard Cat. No. features are prevalent. ) If either bolt hole size or distance between bolt holes needs to be changed from standard Cat. No., both code numbers will appear on the MAD-UP Cat. No. (See example below) Cat. No. 5UB0BSP Color-Keyed 5 UB 0 B Tongue Shape hole /0 cu. lug basic cat. no. Bolt Holes 90 bend /" bolt hole COD TABL " hole spacing bottom stack Bolt Stacking Finish Inspection Hole Inspection Hole Hole Centers (Plating) (Long Barrel) (Short Barrel) Type Code Size.00 Code Distance.05 Code Type Code Type Code I.D. Code I.D. Code 5 UF #8.7 0 d" 08 Top T** Silver Plate SP Peep Hole PH Blind nd B 90 UB #0.0 0 e" 0 Bottom B Lead Plate LP Blank BT b".8 0 f" Nickel Plate NP (No Bolt Hole) j". 05 g" Plain Finish PF c".0 0 " No Marking NM d".5 08 a" 8 Not QTP if e".5 0 b" 0 suffix other f".8 c" than - PF or g".97 d" standard ".0 e" tin plate f" 8 *g" 0 *" * These bolt centers not available for bolt holes larger than m". ** Not required for 5 & 90 Top Stacking. Bolt/Stud Size Peep Hole Yes No Cable Code Weld #8 # # # # /0 /0 /0 /0 50 kcmil & up (Code Only) Tongue Width Hole Offset Bolt Spacing If required Tongue Length For Blank Tongue Wrench Clearance Barrel I.D. Tongue Thickness Barrel O.D. Barrel Length Plus Transition Long or Short 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 7
Color-Keyed Connectors Color-Keyed Tongue Specifications See Chart A For Dimensions Stud Sizes #8 d #0 e b f j g c Single Hole Double Hole Blank Chart A Tongue Width Nominal Hole Wrench Cable Size Bolt Hole Offset Clearance #8 Code # Code # Code # Code /0 Code /0 Code /0 Code /0 Code Size.05.00 Min. #8 Weld # Weld # Code # Weld # Weld # Weld /0 Weld /0 Weld /0 Weld 50 Code #8.7.00.0.0.7.5.59.7.750.85.97.00.5 #0.0.8.50.0.7.5.59.7.750.85.97.00.5 b.8.50..9.500.5.59.7.750.85.97.00.5 j..75.0.5.5.5.75.7.750.85.97.00.5 c.0.75.0.578.578.59.75.7.750.85.97.00.5 d.5.500.5.750.750.750.85.97.00.5 e.5.8.875.97.00.5 f.8.750.770 *g.97.875.890 *.0.97.000 * These bolt holes available in one hole lug only. Chart B Straight Lug Barrel Length Dim X Cable Tongue Plus Transition Barrel Stacked Lugs Dim Y Dim H Size Thickness Short Long O.D. I.D. Straight 5 90 Short Long Short Long #8.080.5.95.0.80.58.78.9.595.808.779.079 #.08.75.975.9.5..5..587.799.77.07 #.099.85.985.5..75..50.7.89.88.8 #.08.85.5.0.0..9.55.7.9.958.58 #.0.85.75.7...7.59.70.08.95.0 /0.5.975.5.57.9.50.789..79.0.075.5 /0.5.95.5.57..50.859.9.89.077.5.75 /0.5.085.5..507.50.9.757.900.8.5.575 /0.7.55.705.70.5.7.0.8.05..87.87 50.7.75.95.7.9.7..89.085.7.87.07 00.5.900.75.850.0.59..975.80.7.9.79 50.77.090.89.9.70.5..0.7.80.09.89 00.7.0.980.90.757.59.70.085.55.9.8.98 500.8.70.0.00.85.5.5.5.9..9.9 00..900.90.00.9.7.0.5.7.7.897.97 700.8.78 -.55.997.8..75.780 -.0-750.70.050.95.0.00.80.75.55.87..050.95 800.. -.75.079.800.78.5.95.787..55 900..50.550.500.5.90.900.50.05 -.87-000.97.5.500.550.0.890.070.75.0.787.87.50 Note: Stacking lugs are available for one bolt only. Consult Factory: Straight: 700 kcmil & up 5 : 00 kcmil & up 90 : 500 kcmil & up 8 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Color-Keyed Connectors Formula = (.5 + (OD) +.07 Tongue Thickness) Chart C Tongue Width.00 Code Cable Size Bolt Hole 00 kcmil 50 kcmil 00 kcmil 500 kcmil 00 kcmil 5/ 700 750 800 900 000 Size /0 Weld 00 Weld 500 Weld kcmil kcmil kcmil kcmil kcmil Color-Keyed #8 #0 b.50.55.0.05.75.805.80.95.00.80.5 j.50.55.0.05.75.805.80.95.00.80.5 c.50.55.0.05.75.805.80.95.00.80.5 d.50.55.0.05.75.805.80.95.00.80.5 e.50.55.0.05.75.805.80.95.00.80.5 f.50.55.0.05.75.805.80.95.00.80.5 *g.05.75.805.80.95.00.80.5 *.75.805.80.95.00.80.5 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 9
Compression Connectors for Copper Conductor One-Hole Lugs - Standard Barrel 00V to 5KV Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Color-Keyed Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size A B C D F Die Code Die Color 5-095-5 #8..8..05.0 b N/A RG00 5-095-5 #-0 AWG b..8..05.0 b N/A RG00 5-095- b.9.8.50.07.0 b N/A RG00 50 #0..50.9.08.5 r RD 50 Navy b.0..5.07.5 b RD 5 #8 AWG #8 Weld j...5.05.5 s RD 5 7/ =.9 kcmil c...5.05.5 s RD 5-095- d.75..00..5 d RD 5-095- #..5..07. r BLU 5 #0 Navy #0..5..07. r BLU 505 # Weld b..5..07. r BLU 55 # AWG / =. kcmil j..7.0.07. j BLU 5 /.0 c..7.0.07. j BLU 5-095-8 c..75.5.0. j BLU 5-095- d.75..00.. d BLU 5-095- #.8.0.55.09.7 b 9 GRY 58 0-50 Navy #0.8.0.55.09.7 b 9 GRY 50 9/ =.7 kcmil b.8.0.55.09.7 b 9 GRY 59 # AWG /.077 j....07.7 j 9 GRY 50 9/.09 c....07.7 j 9 GRY 5-095- c.5.75.59.0.7 j 9 GRY 5-095- d.0.0.00.0.7 d 9 GRY 507 b.50.5.59.. b BROWN #0 Navy 5-TB j.7.88.59.. c BROWN # AWG 5/ = 50.5 kcmil 5-TB c.5.80.59.. c BROWN # Weld 55-TB d.9.08.75.08. d BROWN 508 75 Navy, # Weld b.50.5.8..7 b 7 GRN 57 50/ = 0.5 kcmil j.7.9.8..7 c 7 GRN 58 # AWG 75/ = 70. kcmil c.78.98.8..7 c 7 GRN 550 /.0 d.0.5.7..7 d 7 GRN 55-TB #00 Navy b.0.5.75..5 b PINK 55-TB # Weld j.8.88.75..5 c PINK 509 /0 AWG 5/ = 90.8 kcmil c.88.9.75..5 c PINK 555-TB /.05 d.0.5.75..5 d PINK 5-095-8 e.5.50.88..5 e PINK 557 5 Navy b.5.5.8..57 b 5 BLACK 558 /0 Weld j.88.88.8..57 c 5 BLACK 50 /0 AWG 75/ = kcmil c.9.9.8..57 c 5 BLACK 50 7/.055 d.5.5.8..57 d 5 BLACK 5-095- /.08 e.5.50.8..57 e 5 BLACK Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Cable Inspection Hole Tongue Marking: UL, CSA, T&B Logo and Cable Size Bolt Size A C B D F 0 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor One-Hole Lugs - Standard Barrel 00V to 5KV (continued) Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size A B C D F Die Code Die Color 5-TB 50 Navy, /0 Weld b.75.5.9.. b 50 ORANG 5-TB 5/ = kcmil j.98.88.9.. c 50 ORANG /0 AWG 5 /.0, 59/.07 c.0.9.9.. c 50 ORANG 55-TB 7/.077 d.5.5.9.. d 50 ORANG 57 b.90.5.0..70 b 5 PURPL 00 Navy 58 j..87.0..70 c 5 PURPL /0 Weld 5 /0 AWG c.8.9.0..70 c 5 PURPL 50/ = 8 kcmil 570 70/.05 d.50.5.0..70 d 5 PURPL 5-095-7 f.8.5.0..70 f 5 PURPL 58 /0 Weld b..78.5.5.79 c YLLOW 58 550/ = kcmil j..88.5.5.79 c YLLOW 58 /.099 c.8.9.5.5.79 c YLLOW 585 59/.08 d.7.5.5.5.79 d YLLOW 58 7/.08 e.0.58.5.5.79 e YLLOW 57-TB b.00.5...77 d YLLOW 57 j..88...77 c YLLOW 50 kcmil 50 Navy 57 c.8.9...77 c YLLOW 5 d.0.5...77 d YLLOW 50 Weld, 588 50/ = kcmil, d.70.5.5.5.85 d WHIT 59/.0, 70/.089 578 j..88.5.5.85 c WHIT 579 00 kcmil 00 Navy c..9.5.5.85 c WHIT 5 d.70.5.5.5.85 d WHIT 58 e.0.58.5.5.85 e WHIT 00 Weld, 59/.0, 587 7/.05, 889/.08 d.85.5..8.9 d 7 RD 775/ = kcmil 5-095- c.90.5..8.9 d 7 RD 55 50 kcmil 50 Navy d.85.5..8.9 d 7 RD 58 e..58..8.9 e 7 RD 50 Weld, 59/.08, 587 7/.085, 70/.0, d.5.5...09 d 7 BLU 889/.00 5 00 kcmil 00 Navy d.0.5..7.9 d 7 BLU 585 e.5.58..7.9 e 7 BLU Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Cable Inspection Hole Tongue Marking: UL, CSA, T&B Logo and Cable Size Bolt Size A Color-Keyed C B D F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor One-Hole Lugs - Standard Barrel 00V to 5KV (continued) Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Color-Keyed Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size A B C D F Die Code Die Color 00 Weld 5-095-0 95/ = 7 kcmil c.....0 e 80 N/A 5877 59/.09 d..5...0 d 80 N/A or 7/.00 5-095-9 c.0.00...0 c 87 BROWN 58 500 kcmil 500 Navy d.0.5...0 d 87 BROWN 587 e..58...0 e 87 BROWN 00/ = kcmil, 5880 500 Weld, 59/.07, e.79.58.75..0 e 9 GRN 7/.05, 70/.05 5-095-05 g.9.8.75..0 m 9 GRN 5-095-70 00 kcmil d.5..75..0 m 9 GRN 50 e.79.58.75..0 e 9 GRN 5-TB 700 kcmil e.8.58.8.. e 99 PINK 5-095-0 c.9.9.8.8.5 y 99 PINK 5-095-05 5/ = 55 kcmil d.9.9.8.8.5 y 99 PINK 5-095-80 7/.0 d.00.9.8.8.5 m 99 PINK 588 e.8.58.8.8.5 e 99 PINK 5-095-9 750 kcmil d.00.9.9.7. m 0 BLACK 5-TB e.87.58.9.7. e 0 BLACK 5-095-97 g.0.88.9.7. g 0 BLACK 588 00/ = kcmil e.80.58.9.7. e 0 BLACK 5-TB 800 kcmil 800 Navy e.0.58.0.7.8 e 07 ORANG 5-095-8 900 kcmil 95/ = 777 kcmil d..8.7..50 g 5 YLLOW 5 e.5.58.7..50 e 5 YLLOW 58 000 kcmil 000 Navy e.09.58.7.0.55 e 5 N/A Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Cable Inspection Hole Tongue Marking: UL, CSA, T&B Logo and Cable Size Bolt Size A C B D F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor One-Hole Lugs - 5 Standard Barrel 00V to 5KV Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size B C D F Die Code Die Color 50UF Navy #0.50.9.08.5 r RD 50UF #8 AWG #8 Weld b..5.07.5 b RD 5UF 7/ =.9 kcmil j..5.05.5 s RD 5UF c..5.05.5 s RD 5UF 0 Navy #0.5..07. r BLU 505UF # Weld b.5..07. r BLU 55UF # AWG / =. kcmil j.7.0.07. j BLU 5UF /.0 c.7.0.07. j BLU 58UF 0-50 Navy #0.0.55.09.7 b 9 GRY 50UF 9/ =.7 kcmil b.0.55.09.7 b 9 GRY 59UF # AWG /.077 j...07.7 j 9 GRY 50UF 9/.09 c...07.7 j 9 GRY 5-095-UF d.0.00.0.7 d 9 GRY 507UF 0 Navy b.5.59.. b BROWN 5UF j.88.59.. c BROWN 5UF # AWG 5/ = 50. kcmil # Weld c.80.59.. c BROWN 55UF d.08.75.08. d BROWN 508UF 75 Navy, # Weld b.5.8..7 b 7 GRN 57UF # AWG 50/ = 0.5 kcmil j.9.8..7 c 7 GRN 58UF 75/ = 70. kcmil c.98.8..7 c 7 GRN 550UF /.0 d.5.7..7 d 7 GRN 55UF 00 Navy b.5.75..5 b PINK 55UF # Weld j.88.75..5 c PINK 509UF /0 AWG 5/ = 90.8 kcmil c.9.75..5 c PINK 555UF /.05 d.5.75..5 d PINK 557UF /0 AWG 5 Navy b.5.8..57 b 5 BLACK 558UF /0 Weld j.88.8..57 c 5 BLACK 50UF 75/ = kcmil c.9.8..57 c 5 BLACK 50UF 7/.055, /.08 d.5.8..57 d 5 BLACK 5UF 50 Navy, /0 Weld b.5.9.. b 50 ORANG 5UF 5/ = kcmil j.88.9.. c 50 ORANG 5UF /0 AWG /.0, 59/.07 c.9.9.. c 50 ORANG 55UF 7/.077 d.5.9.. d 50 ORANG 57UF /0 AWG 00 Navy b.5.0..70 b 5 PURPL 58UF /0 Weld j.87.0..70 c 5 PURPL 5UF 50/ = 8 kcmil c.9.0..70 c 5 PURPL 570UF 70/.05 d.5.0..70 d 5 PURPL 58UF /0 Weld b.78.5.5.79 c YLLOW 58UF 550/ = kcmil j.88.5.5.79 c YLLOW 58UF /.099 c.9.5.5.79 c YLLOW 585UF 59/.08 d.5.5.5.79 d YLLOW 58UF 7/.08 e.58.5.5.79 e YLLOW Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Bolt size F C 5 ± B D Color-Keyed 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor One Hole Lugs - 5 Standard Barrel 00V to 5KV (continued) Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Color-Keyed Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size B C D F Die Code Die Color 57UF b.5...77 b YLLOW 57UF 50 kcmil 50 Navy j.88...77 c YLLOW 57UF c.9...77 c YLLOW 5UF d.5...77 d YLLOW 50 Weld, 588UF 50/ = kcmil, d.5.5.5.85 d WHIT 59/.0, 70/.089 578UF j.88.5.5.85 c WHIT 579UF 00 kcmil 00 Navy c.9.5.5.85 c WHIT 5UF d.5.5.5.85 d WHIT 58UF e.58.5.5.85 e WHIT 00 Weld, 59/.0, 7/.05, 587UF 889/.08 775/ = kcmil d.5..8.9 d 7 RD 5-095-UF c.5..8.9 d 7 RD 55UF 50 kcmil 50 Navy d.5..8.9 d 7 RD 58UF e.58..8.9 e 7 RD 50 Weld, 587UF 59/.08, 7/.085, d.5...09 d 7 BLU 70/.0, 889/.00 5UF 00 kcmil 00 Navy d.5..7.9 d 7 BLU 585UF e.58..7.9 e 7 BLU 5-095-0UF 00 Weld c....0 e 80 N/A 5877UF 95/ = 7 kcmil d.5...0 d 80 N/A 58UF 500 kcmil 500 Navy d.5...0 d 87 BROWN 587UF e.58...0 e 87 BROWN 00/ = kcmil, 5880UF 500 Weld, 59/.07, e.58.75..0 d 9 GRN 7/.05, 70/.05 50UF 00 kcmil e.58.75..0 d 9 GRN 5UF 700 kcmil e.58.8.. d 99 PINK 5-095-80UF 5/ = 55 kcmil d.9.8.8.5 m 99 PINK 588UF 7/.0 e.58.8.8.5 e 99 PINK 5UF 750 kcmil e.58.9.7. e 0 BLACK 588UF 00/ = kcmil e.58.9.7. e 0 BLACK 5UF 800 kcmil 800 Navy e.58.0.7.8 e 07 ORANG 5UF 900 kcmil 95/ = 777 kcmil e.58.7..50 e 5 YLLOW 58UF 000 kcmil 000 Navy e.58.7.0.55 e 5 N/A Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Bolt size F C 5 ± B D 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor One Hole Lugs - 90 Standard Barrel 00V to 5KV Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size B C D F Die Code Die Color 50UB Navy #0.50.9.08.5 r RD 50UB #8 AWG #8 Weld b..5.07.5 b RD 5UB 7/ =.9 kcmil j..5.05.5 s RD 5UB c..5.05.5 s RD 5UB 0 Navy #0.5..07. r BLU 505UB # AWG # Weld b.5..07. r BLU 55UB / =. kcmil j.7.0.07. j BLU 5UB /.0 c.7.0.07. j BLU 58UB #0.0.55.09.7 b 9 GRY 0-50 Navy 50UB b.0.55.09.7 b 9 GRY 59UB # AWG 9/ =.7 kcmil j...07.7 j 9 GRY 50UB /.077 c...07.7 j 9 GRY 5-095-UB 9/.09 d.0.00.0.7 d 9 GRY 507UB 0 Navy b.5.59.. b BROWN 5UB # AWG 5/ = 50. kcmil j.88.59.. c BROWN 5UB c.80.59.. c BROWN # Weld 55UB d.08.75.08. d BROWN 508UB 75 Navy, # Weld b.5.8..7 b 7 GRN 57UB # AWG 50/ = 0.5 kcmil j.9.8..7 c 7 GRN 58UB 75/ = 70. kcmil c.98.8..7 c 7 GRN 550UB /.0 d.5.7..7 d 7 GRN 55UB 00 Navy b.5.75..5 b PINK 55UB /0 AWG # Weld j.88.75..5 c PINK 509UB 5/ = 90.8 kcmil c.9.75..5 c PINK 555UB /.05 d.5.75..5 d PINK 557UB 5 Navy b.5.8..57 b 5 BLACK 558UB /0 AWG /0 Weld j.88.8..57 c 5 BLACK 50UB 75/ = kcmil c.9.8..57 c 5 BLACK 50UB 7/.055, /.08 d.5.8..57 d 5 BLACK 5UB 50 Navy, /0 Weld b.5.9.. b 50 ORANG 5UB /0 AWG 5/ = kcmil j.88.9.. c 50 ORANG 5UB /.0, 59/.07 c.9.9.. c 50 ORANG 55UB 7/.077 d.5.9.. d 50 ORANG 57UB 00 Navy b.5.0..70 b 5 PURPL 58UB /0 AWG /0 Weld j.87.0..70 c 5 PURPL 5UB 50/ = 8 kcmil c.9.0..70 c 5 PURPL 570UB 70/.05 d.5.0..70 d 5 PURPL 58UB /0 Weld b.78.5.5.79 c YLLOW 58UB 550/ = kcmil j.88.5.5.79 c YLLOW 58UB /.099 c.9.5.5.79 c YLLOW 585UB 59/.08 d.5.5.5.79 d YLLOW 58UB 7/.08 e.58.5.5.79 e YLLOW Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Color-Keyed C 90 ± B D Bolt Size F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 5
Connectors for Copper Conductor One Hole Lugs - 90 Standard Barrel 00V to 5KV (continued) Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Color-Keyed Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size B C D F Die Code Die Color 57UB b.5...77 b YLLOW 57UB 50 kcmil 50 Navy j.88...77 c YLLOW 57UB c.9...77 c YLLOW 5UB d.5...77 d YLLOW 50 Weld, 588UB 50/ = kcmil, d.5.5.5.85 d WHIT 59/.0, 70/.089 578UB j.88.5.5.85 c WHIT 579UB 00 kcmil 00 Navy c.9.5.5.85 c WHIT 5UB d.5.5.5.85 d WHIT 58UB e.58.5.5.85 e WHIT 00 Weld, 59/.0, 587UB 7/.05, 889/.08 d.5..8.9 d 7 RD 775/ = kcmil 5-095-UB c.5..8.9 d 7 RD 55UB 50 kcmil 50 Navy d.5..8.9 d 7 RD 58UB e.58..8.9 e 7 RD 50 Weld, 587UB 59/.08, 7/.085, d.5...09 d 7 BLU 70/.0, 889/.00 5UB 00 kcmil 00 Navy d.5..7.9 d 7 BLU 585UB e.58..7.9 e 7 BLU 5-095-0UB 00 Weld, 95/ = 7 kcmil c....0 e 80 N/A 5877UB 59/.09, 7/.00 d.5...0 d 80 N/A 58UB 500 kcmil 500 Navy d.5...0 d 87 BROWN 587UB e.58...0 e 87 BROWN 00/ = kcmil, 5880UB 500 Weld, 59/.07, e.58.75..0 e 9 GRN 7/.05, 70/.05 50UB 00 kcmil e.58.75..0 e 9 GRN 5UB 700 kcmil e.58.8.. e 99 PINK 5-095-80UB 5/ = 55 kcmil d.9.8.8.5 m 99 PINK 588UB 7/.0 e.58.8.8.5 e 99 PINK 5UB 750 kcmil e.58.9.7. e 0 BLACK 588UB 00/ = kcmil e.58.9.7. e 0 BLACK 5UB 800 kcmil 800 Navy e.58.0.7.8 e 07 ORANG 5UB 900 kcmil 95/ = 777 kcmil e.58.7..50 e 5 YLLOW 58UB 000 kcmil 000 Navy e.58.7.0.55 e 5 N/A Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- C 90 ± B D F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor Two Hole Lugs - Standard Barrel 00V to 5KV Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size A B C D F G Die Code Die Color 5-095-0 #-0 AWG c.8.8.5.0. c RG00 YLLOW 50 #0.88.8..08. b e RD 5--* #0.88.8..0. r e RD 5--PH Navy #0.88.8..0. r e RD 5000 8 AWG #8 Weld b.0...08. b e RD 500 7/ =.9 kcmil b.8.8..08. b RD 5-095-09 b.50.8.5.05. b f RD 5-095-5 c.50.8.5.05. c RD 5-095-070 #.8.9...0 b d-e BLU 5-095-5 #0.98.8..08.0 b d BLU 5-095-8 0 Navy #0.98.9..08.0 r e-f BLU 505 # Weld b.98.8..08.0 b e BLU 5-095-095 # AWG / =. kcmil b....08.0 b f BLU 5-095-5 /.0 b.8..55.08.0 b BLU 5-095-7 b....08.0 b f BLU 5-095-9 b.8.75..08.0 b BLU 5-095-5 c.58.8.55.08.0 c BLU 50 0-50 Navy b.0.8.5.0.7 b e 9 GRY 5-095-8 # AWG 9/ =.7 kcmil j...5.0.7 j 9 GRY 5-095-55 /.077, 9/.09 c.5.8.59.09.7 c 9 GRY 507 b..8.59.. b e BROWN 5-095-55 0 Navy b.5..59.. b f BROWN 5-095-85 # AWG 5/ = 50. kcmil b.8.5.59.. b BROWN 5-095-57 # Weld c.7.8.0.. c BROWN 5-095-09 d.75.88.75.09. j f BROWN 508 75 Navy b..8.8..7 b e 7 GRN 5-095- # AWG 50/ = 0.5 kcmil j.9..9..7 X 7 GRN 5-095- 75/ = 70. kcmil, /.0 c.75.8.8..7 c 7 GRN 5-095-9 b.75.8.75..5 c f PINK 555 00 Navy j.5.5.75..5 c g PINK 5-095- /0 AWG # Weld j.75.78.75..5 PINK 509 5/ = 90.8 kcmil c.88.9.75..5 c PINK 5-095-5 /.05 c.50.57.75..5 c f PINK 5-095-88 d.78.8.75..5 d f PINK 5-095-75 b.5..8..57 b f 5 BLACK 5 5 Navy j.70..8..57 g 5 BLACK 5-095-8 /0 AWG /0 Weld j.88.8.8..57 c 5 BLACK 50 75/ = kcmil c.9.9.8..57 c 5 BLACK 50 /.08 d.8.8.8..57 c f 5 BLACK 5 50 Navy, /0 Weld j.88.75.9.. 50 ORANG 5 /0 AWG 5/ = kcmil c.9.8.9.. c 50 ORANG 55 /.0, 59/.07, 7/.077 d.9.8.9.. d f 50 ORANG Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- *Blind nd Cable Inspection Hole Tongue Marking: UL, CSA, T&B Logo and Cable Size Bolt Size A Color-Keyed C B D G F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 7
Connectors for Copper Conductor Two Hole Lugs - Standard Barrel 00V to 5KV (continued) Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Color-Keyed Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size A B C D F G Die Code Die Color 5 00 Navy c.8.9.0..70 c 5 PURPL 570 /0 Weld d.5.00.0..70 d f 5 PURPL 5-095-7 /0 AWG 50/ = 8 kcmil b.0..0..70 c e 5 PURPL 5-095- 70/.05 b.0.8.0..70 c f 5 PURPL 5-095- j.8.9.0..70 c 5 PURPL 5 c.8.9...77 c YLLOW 575 50 kcmil 50 Navy d.9.8..8.77 d f YLLOW 5-095-5 /0 Weld c.5.9.5.5.79 c g YLLOW 5-095-99 550/ = kcmil c.5.80.5.5.79 c YLLOW 5-095-5 /.099 c..88.5..79 c g YLLOW 585 59/.08, 7/.08 d.9.8.9..79 d f YLLOW 5 c.5.9.5.5.85 c WHIT 580 00 kcmil 00 Navy d.5.00.5.5.85 d f WHIT 5-095- b.0.8..8.9 c f 7 RD 5-095-0 50 kcmil 50 Navy j.8...8.9 c f 7 RD 55 c.5.9..8.9 c 7 RD 58 d.0.00..8.9 d f 7 RD 5 c.9.9..7.9 c 7 BLU 58 00 kcmil c.88.9..7.9 c h 7 BLU 5-095-9 00 Weld c.5.5...0 e 80 N/A 5877 95/ = 7 kcmil d 5.0.00...0 d f 80 N/A 5-095-89 59/.09, 7/.00 c.09.0...0 d 80 N/A 58 c.9.9...0 c 87 BROWN 58 500 kcmil 500 Navy d 5.07.00...0 d f 87 BROWN 5-095-88 d.0....0 d b 87 BROWN 50 00 kcmil 00/ = kcmil c..9.75..0 c 9 GRN 589 d 5..00.75..0 d f 9 GRN 5-095-0 c.05..78..5 d 99 PINK 5-095-8 c.0.0.80.8.5 d 99 PINK 5-095-898 700 kcmil 5/ = 55 kcmil c.0.0.80.8.5 d 99 PINK 59 d 5.8.00.8..5 d f 99 PINK 588 d 5..00.80.8.5 d f 99 PINK 5-095-7 750 kcmil c 5.0.80.9.7. c 0 BLACK 5 d 5..00.9.7. d f 0 BLACK 5-095-7 c.78.8.0.7.8 k a 0 BLACK 5 800 kcmil d 5.50.00.0.7.8 d f 0 BLACK 5-095-9 c.5.0.8..50 d 5 YLLOW 5 900 kcmil 95/ = 777 kcmil d 5.59.00.8..50 d f 5 YLLOW 5-095-8 c.0.0...50 d 5 YLLOW 5-095-8 e 5.00..8..50 l d 5 YLLOW 58 000 kcmil 000 Navy d 5.5.00.7.0.55 d f 5 N/A Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Cable Inspection Hole Tongue Marking: UL, CSA, T&B Logo and Cable Size Bolt Size A C B D G F 8 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Compression Connectors for Copper Conductor Two Hole Lugs - 5 Standard Barrel 00V to 5 KV Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size B C D F G Die Code Die Color 5--9 #-0 AWG #0..7.05..00 b e N/A N/A Navy 50UF #8 AWG #8 Weld #0.8..08. b e RD 7/ =.9 kcmil 5-095-8UF 0 Navy, # Weld #0.9..08.0 r e-f BLU 505UF # AWG / =. kcmil b.8..08.0 b e BLU 505UF0 /.0 b.5..08.0 b BLU 0-50 Navy 50UF # AWG 9/ =.7 kcmil b.8.5.0.7 b e 9 GRY /.077, 9/.09 507UF # AWG 0 Navy, # Weld b.8.59.. b e BROWN 5-095-57UF 5/ = 50. kcmil c.8.0.?. c BROWN 75 Navy 508UF # AWG 50/ = 0.5 kcmil b.8.8..7 b e 7 GRN 75/ = 70. kcmil, /.0 00 Navy 509UF /0 AWG # Weld c.9.75..5 c PINK 509UF0 5/ = 90.8 kcmil b.55.75..5 b f PINK /.05 5UF 5 Navy, /0 Weld j..8..57 g 5 BLACK 50UF /0 AWG 75/ = kcmil c.9.8..57 c 5 BLACK 50UF /.08 d.8.8..57 c f 5 BLACK 50 Navy, /0 Weld 5UF 5/ = kcmil j.75.9.. 50 ORANG 5UF /0 AWG /.0 c.8.9.. c 50 ORANG 55UF 59/.07 d.8.9.. d f 50 ORANG 7/.077 00 Navy 5UF /0 Weld c.9.0..70 c 5 PURPL 570UF /0 AWG 50/ = 8 kcmil d.00.0..70 d f 5 PURPL 70/.05 5UF 50 kcmil c.9...77 c YLLOW 575UF 50 Navy d.8..8.77 d f YLLOW /0 Weld 5-095-99UF 550/ = kcmil c.80.5.5.79 c YLLOW 585UF /.099, 59/.08 d.8.9..79 d f YLLOW 7/.08 Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Color-Keyed C 5 ± B D Bolt Size G F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 9
Connectors for Copper Conductor Two Hole Lugs - 5 Standard Barrel 00V to 5 KV (continued) Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Color-Keyed Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size B C D F G Die Code Die Color 5UF 00 kcmil c.9.5.5.85 c WHIT 580UF 00 Navy d.00.5.5.85 d f WHIT 55UF c.9..8.9 c 7 RD 58UF 50 kcmil 50 Navy d.00..8.9 d f 7 RD 5UF 00 kcmil c.9..7.9 c 7 BLU 58UF c.9..7.9 c h 7 BLU 00 Weld 5877UF 95/ = 7 kcmil d.00...0 d f 80 N/A 59/.09, 7/.00 58UF 500 kcmil 500 Navy c.9...0 c 87 BROWN 58UF d.00...0 d f 87 BROWN 50UF c.9.75..0 c 9 GRN 589UF 00 kcmil 00/ = kcmil d.00.75..0 d f 9 GRN 59UF 700 kcmil 5/ = 55 kcmil d.00.8..5 d f 99 PINK 588UF d.00.8.8.5 d f 99 PINK 5-095-7UF c.80.9.7. c 0 BLACK 5UF 750 kcmil d.00.9.7. d f 0 BLACK 5UF 800 kcmil d.00.0.7.8 d f 0 BLACK 5UF 900 kcmil 95/ = 777 kcmil d.00.8..50 d f 5 YLLOW 58UF 000 kcmil 000 Navy d.00.7.0.55 d f 5 N/A Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- C 5 ± B D Bolt Size G F 0 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor Two Hole Lugs - 90 Standard Barrel 00V to 5KV Applications Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size B C D F G Die Code Die Color 5-- #0.5.7.07.0 r e RG00 YLLOW 5--SPH #-0 AWG #0.0.7.07.0 r e-f RG00 YLLOW 5-- #0.0.7.07.0 r e RG00 YLLOW 5--S #0.0.7.07.0 r e-f RG00 YLLOW 5-095-09 #0.9..0. r e-f RD 50UB Navy, #8 Weld #0.5..08. b e RD 5--UB* #8 AWG 7/ =.9 kcmil #0.9..0. r e-f RD 5--UBPH #0.9..0. r e-f RD 5-095- #0.9..08.0 r e-f BLU 5-095-8B 0 Navy #0.9..08.0 r e-f BLU 5-095-5 # AWG # Weld #0.9..08.0 r e BLU 5-095-0B / =. kcmil b.50..08.0 b BLU 505UB /.0 b.8..08.0 b e BLU 5-095-5UB b.5..08.0 b BLU 0-50 Navy 50UB # AWG 9/ =.7 kcmil b.8.5.0.7 b e 9 GRY /.077, 9/.09 0 Navy 507UB # AWG # Weld b.8.59.. b e BROWN 5/ = 50. kcmil 75 Navy 508UB # AWG 50/ = 0.5 kcmil b.8.8..7 b e 7 GRN 75/ = 70. kcmil, /.0 00 Navy, # Weld 509UB c.9.75..5 c PINK /0 AWG 5/ = 90.8 kcmil, /.05 509UB0 b.55.75..5 b f PINK 5/ = 90.8 kcmil, /.05 5UB 5 Navy, /0 Weld j..8..57 X g 5 BLACK 50UB /0 AWG 75/ = kcmil c.9.8..57 c 5 BLACK 50UB /.08 d.8.8..57 c f 5 BLACK 5UB 50 Navy, /0 Weld j.75.9.. X 50 ORANG 5UB /0 AWG 5/ = kcmil c.8.9.. c 50 ORANG 55UB /.0, 59/.07, 7/.077 d.8.9.. d f 50 ORANG 5UB /0 AWG 00 Navy, /0 Weld c.9.0..70 c 5 PURPL 570UB 50/ = 8 kcmil, 70/.05 d.00.0..70 d f 5 PURPL 5UB 50 kcmil 50 Navy c.9...77 c YLLOW 575UB d.8..8.77 d f YLLOW 5-095-99UB /0 Weld, 550/ = kcmil c.80.5.5.79 c YLLOW 585UB /.099, 59/.08, 7/.08 d.8.9..79 d f YLLOW Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- *Blind nd Color-Keyed C 90 ± B D Bolt Size G F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor Two Hole Lugs - 90 Standard Barrel 00V to 5KV Applications (continued) Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Color-Keyed Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size B C D F G Die Code Die Color 5UB 00 kcmil 00 Navy c.9.5.5.85 c WHIT 580UB d.00.5.5.85 d f WHIT 55UB 50 kcmil 50 Navy c.9..8.9 c 7 RD 58UB d.00..8.9 d f 7 RD 5UB 00 kcmil c.9..7.9 c 7 BLU 58UB c.9..7.9 c h 7 BLU 5877UB 00 Weld, 95/ = 7 kcmil 59/.09, 7/.00 d.00...0 d f 80 N/A 58UB 500 kcmil 500 Navy c.9...0 c 87 BROWN 58UB d.00...0 d f 87 BROWN 5-095-B c...0 c 87 BROWN 50UB 00 kcmil 00/ = kcmil c.9.75..0 c 9 GRN 589UB d.00.75..0 d f 9 GRN 59UB 700 kcmil 5/ = 55 kcmil d.00.8..5 d f 99 PINK 588UB d.00.80.8.5 d f 99 PINK 5UB 750 kcmil d.00.9.7. d f 0 BLACK 5UB 800 kcmil d.00.0.7.8 d f 0 BLACK 5UB 900 kcmil 95/ = 777 kcmil d.00.8..50 d f 5 YLLOW 58UB 000 kcmil 000 Navy d.00.7.0.55 d f 5 N/A Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- C 90 ± B D Bolt Size G F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor Two-Way Splice Connectors - Standard Barrel 00V to 5KV Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Two-way connectors provide high pullout values, are easy to insulate, and provide a low resistance connection of high quality and low installed cost. Wire Size Dimensions (in.) Cat. No. Code Flex A Die Code Die Color 550 #8 AWG 7/ =.9 kcmil, #8 Weld.00.7 RD 5505 # AWG / =. kcmil, # Weld, /.0.00.0 BLU 550 # AWG 9/ =.7 kcmil, /.077, 9/.09.00.7 9 GRY 5507 # AWG 5/ = 50. kcmil, # Weld.5. BROWN 5508 # AWG 50/ = 0.5 kcmil, 75/ = 70. kcmil, # Weld, /.0.50.7 7 GRN 5509 /0 AWG 5/ = 90.8 kcmil, # Weld, /.05..5 PINK 550 /0 AWG 75/ = kcmil, /0 Weld, 7/.055, /.08.75.57 5 BLACK 55 /0 AWG 5/ = kcmil, /0 Weld, /.0, 59/.07, 7/.077.75. 50 ORANG 59 75/ = 79 kcmil, /.055, 59/.055, 7/.099.8.70 50 ORANG 55 /0 AWG 50/ = 8 kcmil, /0 Weld, 70/.05.88.70 5 PURPL 55 50 kcmil.5.77 YLLOW 59 550/ = kcmil, /0 Weld, /.099, 59/.08, 7/.08..79 YLLOW 55 00 kcmil..8 WHIT 555 50 kcmil.5.90 7 RD 55 00 kcmil.75.9 7 BLU 598 00/ = kcmil, 500 Weld, 59/.07, 7/.05, 70/.05.00. 87 BROWN 558 500 kcmil.75. 87 BROWN 550 00 kcmil.00.8 9 GRN 55-TB 700 kcmil.5. 99 PINK 599 5/ = 55 kcmil, 7/.0.00. 99 PINK 55-TB 750 kcmil.00.0 0 BLACK 558 000 kcmil..50 5 N/A 550 50 kcmil..7 0 N/A Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Color-Keyed A 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor Narrow Tongue Lugs - Standard Barrel 00V Applications Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Color-Keyed Wire Size Bolt Dimensions (in.) Cat. No. Code Flex Hole Fig. # A B C D F G Die Code Die Color 55 # AWG 9/ =.7 kcmil b.8.5.50.09.7 b 9 GRY 55 # AWG 5/ = 50. kcmil b.50.5.50.09. b BROWN 50/ = 0.5 kcmil, 55 # AWG 75/ = 70. kcmil, # Weld b.88.9.55..7 b 7 GRN 550 /0 AWG 5/ = 90.8 kcmil b.88.9...5 b PIN 55 /0 AWG 75/ = kcmil, /0 Weld b.5....57 b 5 BLACK 55 /0 AWG 5/ = kcmil, /0 Weld b.7..78.. b 50 ORANG 558 /0 AWG 50/ = 8 kcmil b.5..78..70 b 5 PURPL 555 50 kcmil 550/ = kcmil, /0 Weld b.85..98..77 b YLLOW 55 00 kcmil b.7.0.98.9.85 j WHIT 555 50 kcmil d..9.09.8.9 d 7 RD 5-095-0 50 kcmil c.0.7.98.8.9 d 7 RD 557 500 kcmil 95/ = 7 kcmil d.58.9.0..0 d 87 BROWN 5879NT 750 kcmil c 5.00.0..7. d 0 BLACK 5-095- 750 kcmil 5/ = 55 kcmil d.7.58.9.7. f 0 BLACK 5578 750 kcmil e.7.70.9.7. f 0 BLACK 5885NT 900 kcmil 95/ = 777 kcmil c 5.00....50 d 5 YLLOW 5885NT088 900 kcmil d 5.75.88...50 d f 5 YLLOW Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- A C D F Figure A B C D G F Figure 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor One-Hole Lugs - Long Barrel 00V to 5KV Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Peep holes available. Add suffix -PH Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size A B C D F Die Code Die Color 599B #8 AWG 7/ =.9 kcmil #0.5.5..08. b RD 590B b.5.5..08. b RD 590B #0.5.5..08.0 b BLU 5905B # AWG / =. kcmil b.5.5..08.0 b BLU 5908B # AWG 9/ =.7 kcmil #0.70.5.5.0.7 b 9 GRY 590B b.70.5.5.0.7 b 9 GRY 59B #0.88.5.59.. b BROWN 59B #- AWG 5/ = 50. kcmil j.0.88.59.. c BROWN 595B # AWG 50/ = 0.5 kcmil #0.95.5.8..7 b 7 GRN 597B j.8.88.8..7 c 7 GRN 59B #0.95.5.75..5 b PINK 599B /0 AWG 5/ = 90.8 kcmil j.8.88.75..5 c PINK 5909B c..9.75..5 c PINK 5950B d.55.5.75..5 d PINK 590B /0 AWG 75/ = kcmil c.8.9.8..57 c 5 BLACK 595B d.0.5.8..57 d 5 BLACK 595B /0 AWG 5/ = kcmil d.70.5.9.. d 50 ORANG 5-095-5 /0 AWG 50/ = 8 kcmil b.5.5.0..70 b 5 PURPL 5-095-5 /0 Weld c.95.5.0..70 c 5 PURPL 5970B d.95.5.0..70 d 5 PURPL 59B 50 kcmil 550/ = kcmil, /0 Weld d.5.5...77 d YLLOW 59B 00 kcmil 50 d.50.5.5.5.85 d WHIT 595B 50 kcmil 50/ = kcmil d.8.5..8.9 d 7 RD 59B 00 kcmil 775/ = kcmil d.75.5..7.9 d 7 BLU 597B e.0.58..7.9 e 7 BLU 598B d.5.5...0 d 87 BROWN 599B 500 kcmil 95/ = 7 kcmil e.57.58...0 e 87 BROWN 59B 00 kcmil 00/ = kcmil d.0.5.75..0 d 9 GRN 590B e.9.58.75..0 e 9 GRN 59B d.0.5.9.7. d 0 BLACK 59B 750 kcmil 5/ = 55 kcmil e.7.58.9.7. e 0 BLACK 5898B 00/ = kcmil e.7.58.9.7. e 0 BLACK 589B 900 kcmil 95/ = 777 kcmil e 5..58.7.0.50 e 5 YLLOW 598B 000 kcmil e 5..58.7.0.55 e 5 N/A 5-095-98 g 5..8.7.0.55 g 5 N/A Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- F Color-Keyed C B D A 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 5
Connectors for Copper Conductor One Hole Lugs - 5 Long Barrel 00V to 5KV Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Peep holes available. Add suffix -PH Color-Keyed Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size B C D F Die Code Die Color 599BUF #8 AWG 7/ =.9 kcmil #0.5..08. b RD 590BUF b.5..08. b RD 590BUF #0.5..08.0 b BLU 5905BUF # AWG / =. kcmil b.5..08.0 b BLU 5908BUF # AWG 9/ =.7 kcmil #0.5.5.0.7 b 9 GRY 590BUF b.5.5.0.7 b 9 GRY 59BUF #0.5.59.. b BROWN 59BUF #- AWG 5/ = 50. kcmil j.88.59.. c BROWN 595BUF # AWG 50/ = 0.5 kcmil #0.5.8..7 b 7 GRN 597BUF j.88.8..7 c 7 GRN 59BUF #0.5.75..5 b PINK 599BUF /0 AWG 5/ = 90.8 kcmil j.88.75..5 c PINK 5909BUF c.9.75..5 c PINK 5950BUF d.5.75..5 d PINK 590BUF /0 AWG 75/ = kcmil c.9.8..57 /8 5 BLACK 595BUF d.5.8..57 d 5 BLACK 595BUF /0 AWG 5/ = kcmil d.5.9.. d 50 ORANG 5970BUF0 /0 AWG 50/ = 8 kcmil b.00.0..70 b 5 PURPL 5970BUF0 /0 Weld c..0..70 c 5 PURPL 5970BUF d.5.0..70 d 5 PURPL 59BUF 50 kcmil 550/ = kcmil, /0 Weld d.5...77 d YLLOW 59BUF 00 kcmil 50 d.5.5.5.85 d WHIT 595BUF 50 kcmil 50/ = kcmil d.5..8.9 d 7 RD 59BUF 00 kcmil 775/ = kcmil d.5..7.9 d 7 BLU 597BUF e.58..7.9 e 7 BLU 598BUF d.5...0 d 87 BROWN 599BUF 500 kcmil 95/ = 7 kcmil e.58...0 e 87 BROWN 59BUF 00 kcmil 00/ = kcmil d.5.75..0 d 9 GRN 590BUF e.58.75..0 e 9 GRN 59BUF d.5.9.7. d 0 BLACK 59BUF 750 kcmil 5/ = 55 kcmil e.58.9.7. e 0 BLACK 5898BUF 00/ = kcmil e.58.9.7. e 0 BLACK 589BUF 900 kcmil 95/ = 777 kcmil e.58.7..50 e 5 YLLOW 598BUF 000 kcmil e.58.7.0.55 e 5 N/A 598BUF g.8.7.0.55 g 5 N/A Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- C Bolt size F 5 ± B D 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor One Hole Lugs - 90 Long Barrel 00V to 5KV Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Peep holes available. Add suffix -PH Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size B C D F Die Code Die Color 599BUB #8 AWG 7/ =.9 kcmil #0.5..08. b RD 590BUB b.5..08. b RD 590BUB #0.5..08.0 b BLU 5905BUB # AWG / =. kcmil b.5..08.0 b BLU 5908BUB # AWG 9/ =.7 kcmil #0.5.5.0.7 b 9 GRY 590BUB b.5.5.0.7 b 9 GRY 59BUB #0.5.59.. b BROWN 59BUB #- AWG 5/ = 50. kcmil j.88.59.. c BROWN 595BUB # AWG 50/ = 0.5 kcmil #0.5.8..7 b 7 GRN 597BUB j.88.8..7 c 7 GRN 59BUB #0.5.75..5 b PINK 599BUB j.88.75..5 c PINK 5909BUB /0 AWG 5/ = 90.8 kcmil c.9.75..5 c PINK 5950BUB d.5.75..5 d PINK 590BUB /0 AWG 75/ = kcmil c.9.8..57 c 5 BLACK 595BUB d.5.8..57 d 5 BLACK 595BUB /0 AWG 5/ = kcmil d.5.9.. d 50 ORANG 5970BUB0 50/ = 8 kcmil b.00.0..70 b 5 PURPL 5970BUB0 /0 AWG /0 Weld c..0..70 c 5 PURPL 5970BUB d.5.0..70 d 5 PURPL 59BUB 50 kcmil 550/ = kcmil, /0 Weld d.5...77 d YLLOW 59BUB 00 kcmil 50 d.5.5.5.85 d WHIT 595BUB 50 kcmil 50/ = kcmil d.5..8.9 d 7 RD 59BUB 00 kcmil 775/ = kcmil d.5..7.9 d 7 BLU 597BUB e.58..7.9 e 7 BLU 598BUB d.5...0 d 87 BROWN 599BUB 500 kcmil 95/ = 7 kcmil e.58...0 e 87 BROWN 59BUB 00 kcmil 00/ = kcmil d.5.75..0 d 9 GRN 590BUB e.58.75..0 e 9 GRN 59BUB d.5.9.7. d 0 BLACK 59BUB 750 kcmil 5/ = 55 kcmil e.58.9.7. e 0 BLACK 5898BUB 00/ = kcmil e.58.9.7. e 0 BLACK 589BUB 900 kcmil 95/ = 777 kcmil e.58.7..50 e 5 YLLOW 598BUB 000 kcmil e.58.7.0.55 e 5 N/A 598BUB g.8.7.0.55 g 5 N/A Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Color-Keyed C 90 ± B Bolt Size F D 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 7
Connectors for Copper Conductor Two Hole Lugs - Long Barrel 00V to 5KV Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Peep holes available. Add suffix -PH Color-Keyed Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size A B C D F H Die Code Die Color 5-- #-0 AWG #0.00.5.7.07.0 b e RG00 YLLOW 5--SPH #-0 AWG #0.00.5.7.07.0 r e-f RG00 YLLOW 5-095-98 #-0 AWG b.89..50.05.0 b e RG00 YLLOW 5-095-70 #-0 AWG b.98..50.05.0 b e-f RG00 YLLOW 5850B #8 AWG b.9.89..07. b e RD 585B #8 AWG 7/ =.9 kcmil b..9.7.0. b f RD 5-095-57 #8 AWG #8 Weld c.00.0.5.0. c RD 585B # AWG b.8.8..08.0 b e BLU 5-095-0 # AWG b....08.0 b BLU / =. kcmil 5-095-5 # AWG b....08.0 b f BLU # Weld 5-095-58 # AWG c.9.9.59.0.0 c BLU 5-095-88 # AWG d.8.00.88..0 d f BLU 585B # AWG b..9.5.0.7 b e 9 GRY 5-095- # AWG b...5.09.7 b f 9 GRY 5-095-05 # AWG 9/ =.7 kcmil b.88.88.58.09.7 c 9 GRY 5-095-7 # AWG # Weld j.75.75.5.0.7 X 9 GRY 5-095-59 # AWG c..98.59.09.7 c 9 GRY 5-095-7 # AWG d.8.00.88.09.7 d f 9 GRY 5-095-0 #- AWG b.0.88.7.09. c BROWN 5855B #- AWG b..8.59.. b e BROWN 5-095-00 #- AWG b..5.8.. b f BROWN 585B #- AWG 5/ = 50. kcmil j.78..59.. c f BROWN 580B #- AWG c.80.57.59.. c f BROWN 5-095-0 #- AWG c.08.9.59.. c BROWN 5-095-89 #- AWG d.0.88.75.09. e f BROWN 58B #- AWG d.8.00.88.. d f BROWN 5809B # AWG b.88.9.7..7 b e 7 GRN 58B # AWG 50/ = 0.5 kcmil b.75.0.7..7 b f 7 GRN 5858B # AWG 75/ = 70. kcmil, j.97..7..7 c g 7 GRN 5-095- # AWG # Weld c.0.98.7..7 c 7 GRN 5857B # AWG d..00.88..7 d f 7 GRN 5-095-08 /0 AWG b..88.75..5 c PINK 5-095-08P /0 AWG b..88.75..5 c PINK 5859B /0 AWG b..9.75..5 b e PINK 58B /0 AWG 5/ = 90.8 kcmil b.7.8.75..5 b f PINK 580B /0 AWG d.97..75..5 c g PINK 5-095-P /0 AWG c.5.98.75..5 c PINK 5-095- /0 AWG c..9.75..5 c PINK 5-095-59 /0 AWG d..00.75..5 e f PINK Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- H F C B D A 8 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor Two Hole Lugs - Long Barrel 00V to 5KV (continued) Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Peep holes available. Add suffix -PH Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size A B C D F H Die Code Die Color 58B /0 AWG b..5.8..57 b e 5 BLACK 5-095-99 /0 AWG b.9..8..57 b f 5 BLACK 5-095- /0 AWG 75/ = kcmil c.9.8.8..57 c 5 BLACK 5-095-P /0 AWG /0 Weld c.9.8.8..57 c 5 BLACK 58B /0 AWG d.0.8.8..57 d f 5 BLACK 585B /0 AWG b.89.5.9.. b f 50 ORANG 58B /0 AWG 5/ = kcmil c.5..9.. c 50 ORANG 58B /0 AWG d.8.00.9.. d f 50 ORANG 587B /0 AWG b.5.8.0..70 b f 5 PURPL 588B /0 AWG c.8..0..70 c f 5 PURPL 5-095-7 /0 AWG 50/ = 8 kcmil c.5.8.0..70 c 5 PURPL 5-095-7P /0 AWG /0 Weld c.50.88.0..70 c 5 PURPL 58B /0 AWG d.70.00.0..70 d f 5 PURPL 5-095-5 50 kcmil c.8.9...77 c YLLOW 550/ = kcmil, 5-095-5P 50 kcmil /0 Weld c.8.9...77 c YLLOW 588B 50 kcmil d.9.00...77 d f YLLOW 589B 00 kcmil c 5.0.80.5.5.85 c WHIT 5870B 00 kcmil 50 d 5..00.5.5.85 d f WHIT 580B 50 kcmil b.9.9..8.9 b f 7 RD 5-095-8 50 kcmil c..9..8.9 c 7 RD 5-095-8P 50 kcmil 50/ = kcmil c..9..8.9 c 7 RD 587B 50 kcmil d 5.0.00..8.9 d f 7 RD 58B 00 kcmil b.8.9..7.9 b f 7 BLU 58B 00 kcmil 775/ = kcmil c..9..7.9 c 7 BLU 587B 00 kcmil d 5.5.00..7.9 d f 7 BLU 58B 500 kcmil b.9.9...0 b f 87 BROWN 5-095-9 500 kcmil 95/ = 7 kcmil c 5.00.9...0 c 87 BROWN 5-095-9P 500 kcmil c 5.00.9...0 c 87 BROWN 587B 500 kcmil d.00.00...0 d f 87 BROWN 58B 00 kcmil c 5.70.80.75..0 c 9 GRN 5878B 00 kcmil 00/ = kcmil d 5.8.00.75..0 d f 9 GRN 5-095- 750 kcmil c 5.5.0.9.7. d 0 BLACK 5-095-P 750 kcmil 5/ = 55 kcmil c 5.5.0.9.7. d 0 BLACK 5880B 750 kcmil d.0.00.9.7. d f 0 BLACK 5888B 00/ = kcmil d..00.9.7. d f 0 BLACK 588B 900 kcmil 95/ = 777 kcmil d.7.00.8..50 d f 5 YLLOW 58B 000 kcmil c.9.80.7.0.55 c 5 N/A 588B 000 kcmil d..00.7.0.55 c f 5 N/A 5888B 50 kcmil d 7.88.00..5.7 e f 0 N/A Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- H F Color-Keyed C B D A 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 9
Connectors for Copper Conductor Two Hole Lugs - 5 Long Barrel 00V to 5 KV Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Peep holes available. Add suffix -PH Color-Keyed Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size B C D F G Die Code Die Color 5--SPHUF #-0 AWG #0.5.7.07.0 r e-f RG00 YLLOW 5-095-98UF #-0 AWG b..50.05.0 b e RG00 YLLOW 5-095-055UF #-0 AWG b..50.. b e-f RG00 YLLOW 5850BUF #8 AWG b.89..07. b e RD 585BUF #8 AWG 7/ =.9 kcmil b.9.7.0. b f RD 585BUF0 #8 AWG #8 Weld c..7.0. c f RD 585BUF # AWG b.8..08.0 b e BLU 585BUF0 # AWG / =. kcmil b...08.0 b BLU 585BUF0 # AWG # Weld b...08.0 b f BLU 585BUF0 # AWG c.9.59.0.0 c BLU 585BUF088 # AWG d.00.88..0 d f BLU 585BUF # AWG b.9.5.0.7 b e 9 GRY 585BUF0 # AWG 9/ =.7 kcmil b..5.09.7 b f 9 GRY 585BUF0 # AWG # Weld b.88.58.09.7 c 9 GRY 585BUF05 # AWG j.75.5.0.7 X 9 GRY 585BUF0 # AWG c.98.59.09.7 c 9 GRY 585BUF088 # AWG d.00.88.09.7 d f 9 GRY 5855BUF0 #- AWG b.88.7.09. c BROWN 5855BUF #- AWG b.8.59.. b e BROWN 5855BUF0 #- AWG b.5.8.. b f BROWN 585BUF #- AWG 5/ = 50. kcmil j..59.. c f BROWN 580BUF #- AWG c.57.59.. c f BROWN 580BUF0 #- AWG c.9.59.. c BROWN 58BUF #- AWG d.00.88.. d f BROWN 5809BUF # AWG b.9.7..7 b e 7 GRN 58BUF # AWG 50/ = 0.5 kcmil b.0.7..7 b f 7 GRN 5858BUF # AWG 75/ = 70. kcmil, j..7..7 c g 7 GRN 5857BUF0 # AWG # Weld c.98.7..7 c 7 GRN 5857BUF # AWG d.00.88..7 d f 7 GRN 5859BUF0 /0 AWG b.88.75..5 c PINK 5859BUF0PH /0 AWG b.88.75..5 c PINK 5859BUF /0 AWG b.9.75..5 b e PINK 58BUF /0 AWG 5/ = 90.8 kcmil b.8.75..5 b f PINK 580BUF /0 AWG j..75..5 c g PINK 580BUF0 /0 AWG c.98.75..5 c PINK 580BUF0PH /0 AWG c.9.75..5 c PINK 580BUF088 /0 AWG d.00.75..5 e f PINK 58BUF /0 AWG b.5.8..57 b e 5 BLACK 58BUF0 /0 AWG 75/ = kcmil b..8..57 b f 5 BLACK 58BUF0 /0 AWG /0 Weld c.8.8..57 c 5 BLACK 585BUF0PH /0 AWG c.8.8..57 c 5 BLACK 58BUF /0 AWG d.8.8..57 d f 5 BLACK Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- C Bolt Size G F 5 ± B D 0 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor Two Hole Lugs - 5 Long Barrel 00V to 5 KV (continued) Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Peep holes available. Add suffix -PH Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size B C D F G Die Code Die Color 585BUF /0 AWG b.5.9.. b f 50 ORANG 58BUF /0 AWG 5/ = kcmil c..9.. c 50 ORANG 58BUF /0 AWG d.00.9.. d f 50 ORANG 587BUF /0 AWG b.8.0..70 b f 5 PURPL 588BUF /0 AWG 50/ = 8 kcmil c..0..70 c f 5 PURPL 588BUF0 /0 AWG /0 Weld c.8.0..70 c 5 PURPL 588BUF0PH /0 AWG c.88.0..70 c 5 PURPL 58BUF /0 AWG d.00.0..70 d f 5 PURPL 588BUF0 50 kcmil 550/ = kcmil c.9...77 c YLLOW 588BUF0PH 50 kcmil /0 Weld c.9...77 c YLLOW 588BUF 50 kcmil d.00...77 d f YLLOW 589BUF 00 kcmil c.80.5.5.85 c WHIT 5870BUF 00 kcmil 50 d.00.5.5.85 d f WHIT 580BUF 50 kcmil b.9..8.9 b f 7 RD 587BUF0 50 kcmil c.9..8.9 c 7 RD 587BUF0PH 50 kcmil 50/ = kcmil c.9..8.9 c 7 RD 587BUF 50 kcmil d.00..8.9 d f 7 RD 58BUF 00 kcmil b.9..7.9 b f 7 BLU 58BUF 00 kcmil 775/ = kcmil c.9..7.9 c 7 BLU 587BUF 00 kcmil d.00..7.9 d f 7 BLU 58BUF 500 kcmil b.9...0 b f 87 BROWN 587BUF0 500 kcmil c.9...0 c 87 BROWN 587BUF0PH 500 kcmil 95/ = 7 kcmil c.9...0 c 87 BROWN 587BUF 500 kcmil d.00...0 d f 87 BROWN 58BUF 00 kcmil 00/ = kcmil c.80.75..0 c 9 GRN 5878BUF 00 kcmil d.00.75..0 d f 9 GRN 5880BUF0 750 kcmil c.0.9.7. d 0 BLACK 5880BUF0PH 750 kcmil 5/ = 55 kcmil c.0.9.7. d 0 BLACK 5880BUF 750 kcmil d.00.9.7. d f 0 BLACK 5888BUF 00/ = kcmil d.00.9.7. d f 0 BLACK 588BUF 900 kcmil 95/ = 777 kcmil d.00.8..50 d f 5 YLLOW 58BUF 000 kcmil c.80.7.0.55 c 5 N/A 588BUF 000 kcmil d.00.7.0.55 d f 5 N/A Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Color-Keyed C Bolt Size G F 5 ± B D 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor Two Hole Lugs - 90 Long Barrel 00V to 5KV Applications Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Peep holes available. Add suffix -PH Color-Keyed Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size B C D F G Die Code Die Color 5--SPHUB #-0 AWG #0.5.7.07.0 r e-f RG00 YLLOW 5-095-98UB #-0 AWG b..50.05.0 b e RG00 YLLOW 5-095-055UB #-0 AWG b..50.. b e-f RG00 YLLOW 5850BUB #8 AWG b.89..07. b m RD 585BUB #8 AWG 7/ =.9 kcmil b.9.7.0. b f RD 585BUB0 #8 AWG #8 Weld c.0.5.0. c RD 585BUB # AWG b.8..08.0 b e BLU 585BUB0 # AWG / =. kcmil b...08.0 b BLU 585BUB0 # AWG # Weld b...08.0 b f BLU 585BUB0 # AWG c.9.59.0.0 c BLU 585BUB088 # AWG d.00.88..0 d f BLU 585BUB # AWG b.9.5.0.7 b e 9 GRY 585BUB0 # AWG b..5.09.7 b f 9 GRY 585BUB0 # AWG 9/ =.7 kcmil b.88.58.09.7 c 9 GRY 585BUB05 # AWG # Weld j.75.5.0.7 X 9 GRY 585BUB0 # AWG c.98.59.09.7 c 9 GRY 585BUB088 # AWG d.00.88.09.7 d f 9 GRY 5858BUB0 #- AWG b.88.7.09. c BROWN 5855BUB #- AWG b.8.59.. b e BROWN 5855BUB0 #- AWG b.5.8.. b f BROWN 585BUB #- AWG 5/ = 50. kcmil j..59.. c f BROWN 580BUB #- AWG c.57.59.. c f BROWN 580BUB0 #- AWG c.9.59.. c BROWN 58BUB #- AWG d.00.88.. d f BROWN 5809BUB # AWG b.9.7..7 b e 7 GRN 58BUB # AWG 50/ = 0.5 kcmil b.0.7..7 b f 7 GRN 5858BUB # AWG 75/ = 70. kcmil j..7..7 c g 7 GRN 5857BUB0 # AWG # Weld c.98.7..7 c 7 GRN 5857BUB # AWG d.00.88..7 d f 7 GRN 5859BUB0 /0 AWG b.88.75..5 c PINK 5859BUB0PH /0 AWG b.88.75..5 c PINK 5859BUB /0 AWG b.9.75..5 b e PINK 58BUB /0 AWG 5/ = 90.8 kcmil b.8.75..5 b f PINK 580BUB /0 AWG j..75..5 c g PINK 580BUB0 /0 AWG c.98.75..5 c PINK 580BUB088 /0 AWG d.00.75..5 e f PINK 58BUB /0 AWG b.5.8..57 b e 5 BLACK 58BUB0 /0 AWG 75/ = kcmil b..8..57 b f 5 BLACK 58BUB0 /0 AWG /0 Weld c.8.8..57 c 5 BLACK 58BUB0PH /0 AWG c.8.8..57 c 5 BLACK 58BUB /0 AWG d.8.8..57 d f 5 BLACK Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- C C 90 ± 90 ± B B Bolt Size G Bolt Size F G F D D 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor Two Hole Lugs - 90 Long Barrel 00V to 5KV Applications (continued) Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Peep holes available. Add suffix -PH Wire Size Dimensions (in.) Cat. No. Code Flex Bolt Size B C D F G Die Code Die Color 585BUB /0 AWG b.5.9.. b f 50 ORANG 58BUB /0 AWG 5/ = kcmil c..9.. c 50 ORANG 58BUB /0 AWG d.00.9.. d f 50 ORANG 587BUB /0 AWG b.8.0..70 b f 5 PURPL 588BUB /0 AWG 50/ = 8 kcmil c..0..70 c f 5 PURPL 588BUB0 /0 AWG /0 Weld c.8.0..70 c 5 PURPL 588BUB0PH /0 AWG c.88.0..70 c 5 PURPL 58BUB /0 AWG d.00.0..70 d f 5 PURPL 588BUB0 50 kcmil 550/ = kcmil c.9...77 c YLLOW 588BUB0PH 50 kcmil /0 Weld c.9...77 c YLLOW 588BUB 50 kcmil d.00...77 d f YLLOW 589BUB 00 kcmil c.80.5.5.85 c WHIT 5870BUB 00 kcmil 50 d.00.5.5.85 d f WHIT 580BUB 50 kcmil b.9..8.9 b f 7 RD 587BUB0 50 kcmil c.9..8.9 c 7 RD 587BUB0PH 50 kcmil 50/ = kcmil c.9..8.9 c 7 RD 587BUB 50 kcmil d.00..8.9 d f 7 RD 58BUB 00 kcmil b.9..7.9 b f 7 BLU 58BUB 00 kcmil 775/ = kcmil c.9..7.9 c 7 BLU 587BUB 00 kcmil d.00..7.9 d f 7 BLU 58BUB 500 kcmil b.9...0 b f 87 BROWN 58BUB0 500 kcmil 95/ = 7 kcmil c.9...0 c 87 BROWN 587BUB0PH 500 kcmil c.9...0 c 87 BROWN 587BUB0PH 500 kcmil d.00...0 d f 87 BROWN 58BUB 00 kcmil 00/ = kcmil c.80.75..0 c 9 GRN 5878BUB 00 kcmil d.00.75..0 d f 9 GRN 5880BUB0 750 kcmil c.0.9.7. d 0 BLACK 5880BUB0PH 750 kcmil 5/ = 55 kcmil c.0.9.7. d 0 BLACK 5880BUB 750 kcmil d.00.9.7. d f 0 BLACK 5888BUB 00/ = kcmil d.00.9.7. d f 0 BLACK 588BUB 900 kcmil 95/ = 777 kcmil d.00.8..50 d f 5 YLLOW 58BUB 000 kcmil c.80.7.0.55 c 5 N/A 588BUB 000 kcmil c.00.7.0.55 d f 5 N/A Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Color-Keyed C 90 ± B Bolt Size G F D 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor Two-Way Splice Connectors - Long Barrel 00V to 5KV Applications Material: High Conductivity Wrought Copper Finish: lectro Tin Plate Color-Keyed Wire Size Dimensions (in.) Cat. No. Code Flex A Die Code Die Color 580 #8 AWG 7/ =.9 kcmil.75.7 RD 5805 # AWG / =. kcmil.75. BLU 580 # AWG 9/ =.7 kcmil.75.9 9 GRY 5807 # AWG 5/ = 50. kcmil.88. BROWN 5808 # AWG 50/ = 0.5 kcmil, 75/ = 70. kcmil.00.9 7 GRN 5809 /0 AWG 5/ = 90.8 kcmil.00.5 PINK 580 /0 AWG 75/ = kcmil..59 5 BLACK 58 /0 AWG 5/ = kcmil.5.5 50 ORANG 58 /0 AWG 50/ = 8 kcmil.75.7 5 PURPL 58 50 kcmil 550/ = kcmil.8.79 YLLOW 58 00 kcmil.50.87 WHIT 585 50 kcmil 50/ = kcmil.75.95 7 RD 58 00 kcmil 775/ = kcmil.75.98 7 BLU 588 500 kcmil 95/ = 7 kcmil.75. 87 BROWN 580 00 kcmil 00/ = kcmil.5. 9 GRN 58 750 kcmil 5/ = 55 kcmil.75. 0 BLACK 585 00/ = kcmil 5.00.9 0 BLACK 585 900 kcmil 95/ = 777 kcmil 5.50.5 5 YLLOW 588 000 kcmil 5..5 5 N/A 589 000 kcmil 7.0.5 Tooling: Pg. 78-0 Die Selector Chart: Pg. 07-5 DI PURPL 5 DI PURPL T&B /0 PURPL 5 DI PURPL 5 DI DIA. 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor Standard Barrel Belled nd Lugs Bell Shaped Barrel Wire Size* Class Class Class Class Class Bolt Dimensions (in.) Die Die Cat. No. Code Navy Flex G H I K M Size (in.) A B C D F Color Code 508BS 8 7/ 8 8 8 8 #0 h v u Z r Red 505BS 0 / 5 5 5 5 5 b i l k ƒ b Blue 505BS 0-50 9/ 5 5 5 5 5 b s l l ƒ b Grey 9 59BS & 0-50 9/ j k A x Z X Grey 9 5BS 0 5/ j w z y Z X Brown 57BS 75 50, 75/ j y z H a c Green 7 55BS /0 00 5/ j e z f! c PInk 500BS /0 5 75/ /0 /0 /0 /0 /0 c g m m! c Black 5 550BS /0 50 5/ /0 /0 /0 /0 /0 d r h n! d Orange 50 5700BS /0 00 50/ /0 /0 /0 /0 /0 d j h o q d Purple 5 5850BS 50 550/ /0 /0 d v a b i d Yellow 5BS 00 00 50/ 50 50 50 50 d v a b i d White 50BS 00 00 50 50 /0 /0 /0 d c a b i d White 550BS 50 50 50/ 50 50 50 d e i c $ l White 585BS 00 00 775/ 00 00 00 00 00 e k L u r m Blue 7 587750BS 500 95/ 00 00 00 50 50 e j e b m N/A 80 5880BS 00 00/ 50 50 50 e e L A å m Green 9 555BS 700 5/ 500 500 500 500 500 e e L A s m Pink 99 500BS 750 00 550 e e L n j m Black 0 5800BS 800 800 00 e m L j e Orange 07 5777BS 900 95/ e a m i X g Yellow 5 Color-Keyed xisting Connectors New Series** Are UL8A Listed For: (Same Tubing xisting As xisting Cat. Nos. Code Navy Flex Cat. Nos.) Class G Class H Class I Class K Class M Code 50 8 7/ 508BS 8 8 8 8 505 0 / 505BS 5 5 5 5 5 50 0-50 9/ 505BS 5 5 5 5 5 59 0-50 9/ 59BS 5 0 5/ 5BS 57 75 50, 75/ 57BS 55 /0 00 5/ 55BS 50 /0 5 75/ 500BS /0 /0 /0 /0 /0 55 /0 50 5/ 550BS /0 /0 /0 /0 /0 570 /0 00 50/ 5700BS /0 /0 /0 /0 /0 585 550/ 5850BS /0 /0 50 5 00 00 50BS 50 50 /0 /0 /0 55 50 50 50/ 550BS 50 50 50 585 00 00 775/ 585BS 00 00 00 00 00 5877 95/ 587750BS 00 00 00 50 50 500 5880* 00/ 5880BS 50 50 50 00 5 700 5/ 555BS 500 500 500 500 500 5 750 550BS 00 550 5 800 800 50BS 00 5 900 95/ 5777BS ** = Cat 5880 is made of the same tubing as cat. 50. Cat. 50 is listed for 00 mcm. ** = To be installed with the same installing tools as the existing line of connectors. Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- C B D Bolt Size A F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 5
Connectors for Copper Conductor Long Barrel Belled nd Lugs Color-Keyed Bell Shaped Copper Lugs with Two Bolt Holes Wire Size* Class Class Class Class Class Bolt Dimensions (in.) Die Die Cat. No. Code Navy Flex G H I K M Size (in.) A B C D F G Color Code 5850B8BS 8 8 8 8 8 b.9.88..07..5. Red 585B8BS 8 8 8 8 8 b..9.7.0..5.75 Red 5-57-8BS 8 8 8 8 8 c.00.0.5.0..8.00 Red 5-58-BS 0 5 5 5 5 c.9.9.59.0.0.8.00 Blue 585BBS 0 5 5 5 5 b.8.8..08.0.5. Blue 5-5-BS 0 5 5 5 5 b....07.0.5.75 Blue 585B5BS - 0-50 5 5 5 5 5 b..9.5.0.7.5. Grey 9 5--5BS - 0-50 5 5 5 5 5 b...5.09.7.5.75 Grey 9 5-59-5BS - 0-50 5 5 5 5 5 c..98.59.09.7.8.00 Grey 9 5-00-BS 0 b..5.8...5.75 Brown 5855BBS 0 b..8.59...5. Brown 585BBS 0 j.78..59....8.75 Brown 5-0-BS 0 c.08.9.59....8.00 Brown 58BBS 0 d.8.00.88.09..50.75 Brown 5809BBS 75 b.88.9.7..7.5. Green 7 58BBS 75 b.75.0.7..7.5.75 Green 7 5858BBS 75 j.97..7..7.8.88 Green 7 5857BBS 75 d..00.88.0.7.50.75 Green 7 5859BBS /0 00 b..9.75..5.5. Pink 58BBS /0 00 b.7.8.75..5.5.75 Pink 580BBS /0 00 j.97..75..5.8.88 Pink 5--BS /0 00 c..9.75..5.8.00 Pink 5B0BS /0 5 /0 /0 /0 /0 /0 /0 b..5.8..57.5. Black 5 5-99-0BS /0 5 /0 /0 /0 /0 /0 /0 b.9..8..57.5.75 Black 5 5--0BS /0 5 /0 /0 /0 /0 /0 /0 c.9.8.8..57.8.00 Black 5 58B0BS /0 5 /0 /0 /0 /0 /0 /0 d.0.8.8..57.50.75 Black 5 585B0BS /0 50 /0 /0 /0 /0 /0 /0 b.89.5.9...5.75 Orange 50 58B0BS /0 50 /0 /0 /0 /0 /0 /0 c.5..9...8.00 Orange 50 58B0BS /0 50 /0 /0 /0 /0 /0 /0 d.5.00.9...50.75 Orange 50 587B0BS /0 00 /0 /0 /0 /0 /0 /0 b.5.8.0..70.50.75 Purple 5 5-7-0BS /0 00 /0 /0 /0 /0 /0 /0 c.5.8.0..70.5.00 Purple 5 588B0BS /0 00 /0 /0 /0 /0 /0 /0 c.8..0..70.8.75 Purple 5 58B0BS /0 00 /0 /0 /0 /0 /0 /0 d.70.00.0..70.50.75 Purple 5 5-5-0BS 50 /0 /0 /0 /0 /0 /0 c.8.9...77.50.00 Yellow 588B0BS 50 /0 /0 /0 /0 /0 /0 d.9.00...77.50.75 Yellow 589BBS 00 00 kcmil 50 kcmil 50 50 50 c 5.0.80.5.5.85.50.00 White 5870BBS 00 00 kcmil 50 kcmil 50 50 50 d 5..00.5.5.85.50.75 White 58BBS 00 00 kcmil 00 kcmil 00 00 00 b.8.9..7.9..75 Blue 7 58BBS 00 00 kcmil 00 kcmil 00 00 00 c..9..7.9..00 Blue 7 587BBS 00 00 kcmil 00 kcmil 00 00 00 d 5.5.00..7.9..75 Blue 7 58B7BS 500 7 kcmil 00 kcmil 00 00 50 b.9.9...0.50.75 Brown 87 5-9-7BS 500 7 kcmil 00 kcmil 00 00 50 c 5.00.9...0.50.00 Brown 87 587B7BS 500 7 kcmil 00 kcmil 00 00 50 d.00.00...0.50.75 Brown 87 58BBS kcmil 50 50 c 5.70.80.75..0..00 Green 9 5878BBS kcmil 50 50 d 5.8.00.75..0..75 Green 9 5880B55BS 700 55 kcmil 500 kcmil 500 500 500 d.0.00.9.7...75 Black 0 588B777BS 900 777 kcmil c.9.80.7.0.50..00 Yellow 5 Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- B C D Bolt Size G F A 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor Two Barrel Lugs 00V to 5KV Applications Material: High Conductivity Wrought Copper Finish: lectro Tin Plate T&B Wire Size Hole Fig. Dimensions (in.) Die Color Cat. No. Code Flex Size (in.) No. A W T Code Key 5-095-88 / b n k h Blue 5-095-7 / b c k h Blue Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Color-Keyed W W Hole Size b".75 Hole Size b".75 0.50 T A.50 T A Figure Figure 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 7
Connectors for Copper Conductor Color-Keyed These Color-Keyed Connectors are recommended for up to 5 KV application. Installed with standard T&B Cat. No., TBM5I, 00A TBMM hydraulic compression tools with special rounding dies. The compression forms the connector and conductor into a solid mass to provide an optimum electrical bond between connector and conductor. The rounding die overlapped compressions provide a smooth round surface. This combined with the tapered barrel ends addresses the controlling of potentially damaging electrical stresses of high voltages. Copper One Hole Lugs for 00V to 5KV Application Installing Tools Cable Size 00A, TBM5I* & TBMM Stud Dimensions (in.) Die Set Color Strip Cat. No. Size (in.) A B C D F Cat. No. Code Length (in.) 50 # AWG c.08.8.58.08 c d 5CA9R Gray k 5 # AWG c.5.8..09 c d 5CAR Brown k 58 # AWG c..8.9.0 c d 5CA7R Green x 509 /0 AWG c.8.8.75. c d 5CAR Pink e 50 /0 AWG d.7.0.8. d d 5CA5R Black e 55 /0 AWG d.8.0.9. d d 5CA9R Orange f 570 /0 AWG d.78.0.00. d d 5CA5R Purple m 5 50 kcmil d.9.0.07. d d 5CA0R Ruby o Cable size: Concentric and compact strandings * Cat. No. TB5500 Die Adaptor required for TBM5I Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- B C D Bolt Size A F Copper Hole Lugs for 00V to 5KV Application Installing Tools Cable Size 00A, TBM5I* & TBMM Dimensions (in.) Stud Die Set Color Strip Cat. No. Size A B C D F G Cat. No. Code Length 575 /0 AWG c.5 w.77. c c.00 5CAR Pink e 57 /0 AWG d.7 l.8. d d.75 5CA5R Black e 578 /0 AWG d.75 e.9. d d.75 5CA9R Orange f 579 /0 AWG d. L.00. d d.75 5CA5R Purple m 580 50 kcmil d 5.7 f.08. d d.75 5CA0R Ruby o 58 00 kcmil d 5. m.9. d d.75 5CAR White z 58 50 kcmil d 5.5 g.9.9 d d.75 5CA7R Red u 58 00 kcmil d 5.5..8 d d.75 5CA7R Blue u 58 500 kcmil d 5.0 h.5. d d.75 5CA87R Brown u 585 00 kcmil d 5.8.70. d d.75 5CA9R Green l 587 750 kcmil d..89.7 d d.75 5CA0R Black f 590 000 kcmil d.0 d.8. d d.75 5C5R C No adaptor required TBM5I only. Cable size: Concentric and compact strandings TBMM and 00A UL Listing limited to /0 AWG 500 kcmil cable sizes. * Cat. No. TB5500 Die Adaptor required for TBM5I Tooling: Pg. 78-0 Die Selector Chart: Pg. 07-5.0 B C D Bolt Size A G F 8 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Copper Conductor Copper Two-Way Splicers for up to 00V to 5KV Application Installing Tools 00A, TBM5I* & TBMM Dimensions (in.) Cable+ Die Set Color Strip Cat. No. Size A B Cat. No. Code Length (in.) 500 # AWG.00.7 5CA9R Gray d 5007 # AWG.. 5CAR Brown e 5008 # AWG.5.7 5CA7R Green e 5009 /0 AWG.8.5 5CAR Pink f 500 /0 AWG.8.57 5CA5R Black f 50 /0 AWG.. 5CA9R Orange m 50 /0 AWG.9.9 5CA5R Purple m 50 50 kcmil.9.7 5CA0R Ruby a 505 50 kcmil..89 5CA7R Red e 508 500 kcmil..0 5CA87R Brown e 50 750 kcmil.75.0 5CA0R Black g * Cat. No. 5500-TB Die Adaptor required for TBM5I + Cable Size: Concentric and Compact strandings Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Color-Keyed A B 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 9
Cast Copper Connectors for Copper Conductor Color-Keyed Material Cast Copper Finish lectro-tin Plated Cast Copper One Hole Lugs 00V to 5KV Applications Heavy Duty Cable Dimensions (in.) Bolt Die Cat. No. Size A B C D F Size (in.) Code 50 8 k f d a s #0 9 505 k f d a s b 9 50 k f d a s b 9 507 f b k b 5 508 f b k b 5 509 /0 f b k c 5 5** 5/ i f m r k c 5 50 /0 e b s w c 5 /0 e b s w c 5 /0 e b s w c 55** 50/ h c i j f d 7 5 50 kcmil h d i j f d 7 5 00 kcmil h d i j f d 7 55 50 kcmil m c c m d 99 5 00 kcmil m c c m d 99 58 500 kcmil m c c m d 99 58** 00/ j e e u g d 07 59** 5/ j e e u g d 07 5 750 kcmil i a e k d 57** 750/* 5h g a l i d 50 All other Cat No: Use hydraulic tools with hex dies. ** No U.L./CSA Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- A B C D Bolt size F 0 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Cast Copper Connectors for Copper Conductor Material Cast Copper Finish lectro-tin Plated Two Hole Lugs for Code Copper Cable 00V to 5KV Code Bolt Inches No. of Crimps Lug Cable G A B C D F H Die 5 0 Cat. No. Size Size (in.) Approx. (in.) Code Ton Ton Ton 5-095-055 #-0 b j d a c b e - f 9 50 #8 b j d p* c b e 9 505 #8 b j d a c b e 9 50 # b j d a c b e 9 507 # b f a* x d f 5 508 # b f b x d 5 509 /0 c f b x d 5 50 /0 c j i* B e f 5 /0 d j s B e f 5 /0 d j s B e f 5 50 kcmil d l i i* n e f 7 5 00 kcmil d l i j n e f 7 55 50 kcmil d 5j d c b* r e f 99 5 00 kcmil d 5j d c c r e f 99 58 500 kcmil d 5j d c c r e f 99 50M 00 kcmil d 5j d e w R e f 5M 700 kcmil d 5j d e ±o R e f 5M 750 kcmil d 5j d e ±o R e f 59 5/ d 5d d e u c e f 07 5 800 kcmil d d g j* l e f 0 5 900 kcmil d d g v l e f 0 58 000 kcmil d d g v l e f 0 5 500 kcmil d b d b d* C e f 50 5L 500 kcmil d 7j a d g e f 50 5L** 500 kcmil d 7j a d g e f 50 5-085- 750 kcmil c a d i 75 (Fig. ) 5-085- 750 kcmil c a b d i 75 (Fig. ) 59 000 kcmil d i d f d i e f 75 9/0 59L 78/.0 d 7j a b d i e f 75 000 kcmil 9/.0 59L** 78/.0 d 7j a d i e f 75 Die 000 kcmil ** Denotes tongue thickness of alternate construction. (Brazed wrought copper tongue) ** Figure. All others Figure. Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Color-Keyed A C B D C Bolt Size H F Figure Figure H 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Cast Copper Connectors for Copper Conductor Color-Keyed Satisfies requirements of NC50-8 and 50-9 for connecting to the grounding electrode system. Material Cast Copper Finish lectro-tin Plated Cast Copper Two Way Connector 00V 5KV Applications Heavy Duty Cable Die Cat. No. Size Code 550 8AWG 9 5505 AWG 9 550 AWG 9 5507 AWG 5 5508 AWG 5 5509 /0AWG 5 550 /0AWG 55 /0AWG 55 /0AWG 55 50 kcmil 7 555 50 kcmil 99 558 500 kcmil 99 55 750 kcmil Use hydraulic tools with hex dies. Tooling: Pg. 78-0 Die Selector Chart: Pg. 07-00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Flag Connectors for Copper Conductor 90 Flag Lugs 00V Applications liminates sharp 90 cable bends inside enclosures. Narrow tongue fits into confined spaces such as circuit breakers, motor starters, etc. Angle area of lug is pre-insulated to facilitate barrel insulation after compression. Material: Copper Finish: Tin Plate Insulation: PVC Dip Coated 90 C rating T&B CU Stud Dimensions (in.) Die Cat. No. Cable Size Size (in.) Phase A B C D F G Code # Weld.8 0-FT-NTK /0 b..9..9..5.50 5/.88 /0 Weld.9 0-FT-NTK /0 b.9....70.5.50 5 75/.9 /0 Weld. 0-FT-NTK /0 b...78..77.5.75 50 5/. /0 Weld.0 0-FT-NTK /0 b.0..78.5.8.5. 5 50/.0. 50-FT-NTK 50 kcmil b..0.98.5.9..00.57. 50-FT-NTK 50 kcmil d.9.5.09..09.5.9 7 5.0.5 500-FT-NTK 500 kcmil d.0.5.0.8.8.5.9 87 5.9. 750-FT-58NTK 750 kcmil e.50.70.9.8.50.8.9 0.5 Notes:. ach Cat. No. consists of three connectors, () connector per phase. Installation tools: Hand or hydraulic tools Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Color-Keyed A F T&B C G B 90 D 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Flag Connectors for Aluminum Conductor 90 Flag Lugs 00V, 90 C Color-Keyed Material: Aluminum Finish: Tin Plate Insulation: PVC dip coated T&B CU Stud Dimensions (in.) Die Cat. No. Cable Size Size (in.) Phase A B C D F G Code.8 0A-FT-NTK /0 b..9..9..5.50 50.88.9 0A-FT-NTK /0 b.9....70.5.50 5.9. 0A-FT-NTK /0 b...78..77.5.75 0..0 0A-FT-NTK /0 b.0..78.5.8.5..0. 50A-FT-NTK 50 kcmil b..0.98.5.9..00 7.57. 50A-FT-NTK 50 kcmil b.9.5.09..09.5.9 87 5.0.5 500A-FT-NTK 500 kcmil b.0.5.0.8.8.5.9 99 5.9. 750A-FT-58NTK 750 kcmil b.50.70.9.8.50.8.9 5.5 * ach Cat. No. consists of three connectors, () connector per phase. Connectors supplied with Thomas & Betts oxide inhibitor compound in wire bore. Note: ) ach Cat. No. consists of three connectors, () connector per phase. Installation tooling: Hand or hydraulic tools. Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- A F T&B C G B 90 D 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
C-Tap Connectors for Copper Conductor C-Taps 00V Applications Material: High Conductivity Wrought Copper Finish: Plain These taps assure positive, all around compression with low resistance and high pullout values. Made of high conductivity wrought copper, they contain heavy reinforcing ribs which locate the compression dies as well as strengthen the compressed joint. Ideal for pigtailing, -way splicing, or tapping to an unbroken continuous main. Fig. Dimensions (Inches) Color Cat. No. No. L H Key 5705 j j ƒ Red 570 l k! Blue 575 l e Gray 570 q W r Brown 575 q m b Green Color-Keyed 570 q B s Pink 575 W g Q Black 570 W O R Orange 575 W h u Purple 5750 W i v Yellow NOTS: UL approved for direct burial. For covers see page 50. Taps can be supplied tin-plated. Add suffix - TP to any catalog number (i.e.575tp). H H H L L L Figure Figure Figure Typical Cable Combinations Branch # Sol #0 Sol #8 Sol # Sol MAIN or Str or Str or Str or Str # Str # Str # Str /0 Str #0 Sol or Str 5705 570 575 575 570 570 575 570 #8 Sol or Str 570 575 575 570 570 570 575 570 # Sol or Str 575 575 570 570 575 570 575 570 # Str 570 570 570 575 570 575 570 570 #Str 570 570 570 570 575 570 575 575 # Str 575 575 575 575 570 575 575 5750 /0 Str 570 570 570 570 5i70 575 5750 5750 /0 Str 575 575 575 575 575 5750 5750 /0 Str 5750 5750 5750 5750 5750 5750 Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- represents gap in side. 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 5
C-Tap Connectors for Copper Conductor Color-Keyed C-Taps - Large Size 00V Applications Material: High Conductivity Wrought Copper Finish: Plain The large C taps are color coded to match the proper die. Compared with other taps and split bolts, you will save on purchases, inventory, installation time, insulating and follow-up maintenance. The compact connectors, when installed, are barely larger than the conductor insulation. asy to work with in tight places. Wire Size Dimensions (In.) Installing Die Die No. of Color Cat. No. Main Branch C D Tool Cat No. Code Crimps Key # # /0 /0-# TBMM 55 7 5755 /0 /0-# n f w TBM5I 55* 7 Blue /0 /0-# TBM TBMD- 7 /0 #-#8 00A 55 7 /0 /0-# TBMM 550 87H 570 /0 /0-# TBM5I 550* 87H /0 /0-# k f x TBM TBMD- 87H Brown 50 kcmil #-#8 00A 550 87H /0 /0-# /0 /0-# TBMM 5505 99H 575 /0 /0-# L G TBM5I 5505* 99H Pink 50 kcmil /0-# TBM TBMD- 99H 00 kcmil /0-#8 00A 5505 99H /0 /0-/0 TBMM 555 0H 5770 50 kcmil 50-# TBM5I 555* 0H 00 kcmil /0-# L L TBM TBMD- 0H Black 50 kcmil /0-# 00A 555 0H 50 kcmil 50kcmil 00 kcmil 00-/0 TBMM 550 5H 5775** 50 kcmil 50-/0 TBM5I 550* 5H 00 kcmil 00-# g b m TBM TBMD- 5H Yellow 50 kcmil 50-# 00A 550 5H 500 kcmil 50-# 50 kcmil 50-/0 5780 00 kcmil 00-/0 i b K TBM5I 50 5H N/A 50 kcmil 50-# 500 kcmil 500-# 5785 750 kcmil /0-# a TBM5I 50 5H N/A 5790 750 kcmil 750-/0 L j TBM5I 50 5H N/A NOTS: UL approved for direct burial. For covers see page 50. Taps can be supplied tin-plated. Add suffix - TP to any catalog number (i.e. 575TP). *Cat. No. 5500-TB adapter required if using TBM5I and 55XX series dies. **# AWG branch must be doubled. Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- C D 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Copper H-Tap Connectors for Copper Conductor Color-Keyed Copper H-Taps 00V Application Crimping Information Conductor Size Code (Flex Cable) Fig. Color Hydraulic Installing # of Color Die Strip Insulating Cat. No. No. Code Main Branch Branch Branch Head Die Crimps Code Code Length Covers (750-500) (750-500) CHT75050-F White (750) (50) TBM5I 50CHF White F a" HTC000 Flex Only Flex Only CHT75050- Yellow 750-500 750-500 (550-500) (550-50) TBM5I 50CH Yellow Z c" CHT7500-9 Yellow 750-50 /0-/0 Str. - - (550-500) (50-/0) AWG (-8) (-) TBM5I 50CH Yellow Z a" CHT5000- Brown 500-50 500-/0 HTC500 (50-/0) (50-/0) TBM5I 5CH Brown N a" CHT5000-5 Brown CHT50- Purple CHT50-7 Purple CHT50-8 5 Purple CHT-9 Brown CHT8-0 7 Green CHT7500-8 Yellow 500-/0 50-/0 Str. - 8- (50-/0) (/0-/0) AWG (-8) (8-) 50-50- TBM5I (/0-) (/0-) TBMM 50- - Str/Sol 8- TBM5I (/0-) (-8) (8-) TBMM 50-8- 8- TBM5I (/0-) (8-) (8-) TBMM - Str/Sol - Str/Sol 8-8- (-8) (-8) (8-) (8-) 8-8- (8-) (8-) 750 Str. (750-500) TBM5I 5CH Brown N a" 5CA80RCH Purple 80R m" 5CA80RCH Purple 80R a" HTC0 5CA80RCH Purple 80R a" TBM5I TBMM 5CA7RCH Brown 7R g" 00A HTC0 TBM5I TBMM 5CA7RCH Green 7R d" HTCS 00A 50-/0 Str. Cu. TBM5I 50CH Yellow Z a" HTC500 & Flex Requires adapter Cat. No. 5500-TB when used with hydraulic head TBM5I. Material: Copper per ASTM designation B--55 Alloy Available packaged with HTC series covers Add -WC to standard catalog number. Tooling: Pg. 78-0 Die Selector Chart: Pg. 07-00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 7
Copper H-Tap Connectors for Copper Conductor Copper H-Taps (continued) Material: High Conductivity xtruded Copper Finish: lectro Tin Plate Main (TYP) Main (TYP) W D Color-Keyed A Both sides D Both sides Branch (TYP) W W L H A Both sides Branch (TYP) W D Both sides L H A Branch D Branch D Branch Figure Figure Figure D Main (TYP) D Both sides Main (TYP) D Both Sides L H A D Branch D Branch L H Branch W Branch L H A D Branch W D Branch Branch Figure Figure 5 Figure L H Main W W W D D Both Sides A Both sides H A A H A D Branch D Branch H Branch L W L D Branch Figure 7 Figure 8 Figure 9 L T&B Fig. Dimensions (in.) Strip Insulating Cat. No. No. H W L A D D D D Length (in.) Covers CHT75050-F...0.7. a HTC000 CHT75050-..50.5..0 c CHT7500-9..50.00.5.00.0 0.5 0. a CHT7500-8.9 ().5.00 (). (). a ().05 ().9 ().80 CHT5000-..8.00..80 a CHT5000-5.8.0.00.0.80.7.9 0. a CHT50-.99 0.90 0..00 0. m CHT50-7..90.90.9.5 0.5 0.9 a CHT50-8 5..90.90.9 0. 0.9 0.9 a CHT-9.5.0 0.75 0.50 0. 0.9 0.9 g CHT8-0 7. 0.0 0.7 0.5 0. d HTCS HTC500 HTC0 8 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Aluminum H-Tap Connectors for Aluminum/Copper Code Conductor (Up to 00V) H-type compression taps for combinations of aluminum to aluminum, aluminum to copper, and copper to copper stranded conductors with exclusive FILLRLOK tab design. Concentric and compact code strandings. Material High Conductivity Wrought Aluminum. Compression Taps for 00V, 90 C Applications Die Code Cat. No. Combinations TBM- Hydraulic TBM TBM5I Side Color TBMS TBMM -Ton 5-Ton Cat. No. Main Branch Tap Length (in.) Key TBM0RS 00A Head Head 05-8- f Orange 7 upper 77 lower 550 TBMD- 550* 0 - - d Green 70 550A TBMD-H 500A* 8 /0-8- f Green 70 550A TBMD-H 550A* 5 /0- /0- d Green 70 550A TBMD-H 550A* 0 /0-/0-0 d Blue 7 550 TBMD-H 550* 8 /0-/0 /0-8- Blue 550 TBMD-H 550 0 500-/0 /0- - f Red 5 9 750-/0 750-/0 Black 50 70 000-500 000-/0 Black 50 80 750-50 50-/0 - Black 50 * Use with adaptor Cat. No. 5500-TB 05 also installed by TBM5/TBM5S with 55 die or TBM8/TBM8S with die. 8 # CU or AL - wire bent double (hairpin) Color-Keyed For Smart Tool Installation 0, 8, 5 Use TBM8-750HG 0, 8 Use TBM8-750BH Tooling: Pg. 78-0 Die Selector Chart: Pg. 07-00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 9
Insulating Covers for H-Taps and C-Taps Color-Keyed A +_ ± /8 a H-Tap Insulating Covers (Hard Covers) Dimensions (in.) Cat. No. A (Lgth) B (Thick) C (Width) HTCS " a" k" HTC d" a" k" HTC0 b" l" " HTC0L 5f" l" " HTC500 " f" f" HTC000 7" c" g" HTC000L 0" c" g" Interlocking insulating covers for H type compression taps. For use in splice boxes, indoors, or in tray indoors. Place the H-Tap in the cover. Snap the cover closed. Consult Factory for flame-retardant version. Technical Data HTC and HTCS use insulation wrap instead of end cushions for inner seal. Connector Cat. Nos. 5755 through 5790 and 8 through 80 require hydraulic crimping tools. Refer to instruction sheets. Outer Hard Shell Covers High Impact Black Thermoplastic (Noryl) Flammability Class, U.L. 9V- Inner seal Black neoprene sponge soft closed cell, oxygen index 8% U.L. 9 HBF Temperature Rating 90 C Maximum Voltage Rating 00 Volts maximum Uses insulation wrap instead of end cushions for inner seal. Note: insulation covers are not reusable. B B +_ /8 ± a For H-Tap Applications Cover AL CU Cat. No. H-Tap H-Tap HTC 05 HTCS CHT8-0 HTC0 0 CHT-9 8 CHT50-8 5 CHT5-7 0 CHT50- HTC500 8 CHT5000-5/CHT5000-0 CHT7500-/CHT75050- HTC000L 70 HTC000 80/9 CHT75050-F For C-Tap Applications Cover Color Cat. No. C-Tap Code HTC0 570 Brown 575 Green 570 Pink 5755 Blue 570 Brown HTC0L 575 Black 570 Orange 575 Purple 5750 Yellow HTC500 575 Pink 5770 Black 5775 Yellow 5780 White 5785 HTC000 5790 These new insulating covers provide hard shell insulated protection for H type compression taps and splices, and, because there is no taping required, you get uniform quality and appearance each time. The exclusive locking design provides the range taking capability. Only five H-tap insulating catalog cover numbers accommodate the range of AWG 000 kcmil in the main, and AWG 500 kcmil in the branch. Hard shell outer covers guard against impact inner seal keeps out dust. Installs quickly and easily without special tools simply snaps together. liminates time consuming taping. Provides high quality, neat, uniform installations. Range taking design reduces inventory. 50 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Insulating Covers for H-Taps and C-Taps asily and quickly insulates on H type compression taps. liminates taping. Provided with three positive locking latches and overlapping fringe for maximum cable insulation. H-Tap Insulating Covers (Soft Cover) Cat. Wire Range Installs on H Tap No. Min. Max. Cat. No. HT0C /0 0 & 5 HT0C /0 0 & 8 HT00C 500 MCM 0 & 9 HT000C /0 750 MCM 80 HT000C-L /0 000 MCM 70 Technical Data Rating: 90 C, 00V. Made of flame retardant, high impact polypropylene. Material: Polypropylene Color: Black Voltage Rating 00V max. Temperature: 90 C Color-Keyed Wire Range Use to Insulate Dimensions (In.) Cat. No. Max. Min. AL H-Taps A B C A Dim. B Dim. HT0C /0 0/5 d" b" a" 5/0 HT0C /0 0 5T" u" i" 8 HT00C 500 MCM 0 9 m" a" T" HT000C 000 MCM 50 MCM 80 [8.5MM].0 to 500 MCM to /0 AWG 7.50 +.00 HT000C-L 000 MCM 50 MCM 70 [.0MM].0 to 500 MCM to 50 MCM 0.7 +.00 B C A (C) height, typical both halves 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 5
Wire Joints for Copper Conductor Made of high conductivity copper, electro-tinplated, these compression joints offer an ideal method of pigtailing or tapping multiple conductors or for making a -way splice. Connectors and dies are colored for positive matching and compression. All-around compression assures high conductivity, low resistance, and high pullout values which exceed Underwriters Laboratories, Inc. requirements. These compression joints form a permanent installation, take a minimum amount of space, are easily insulated and give lowest installed cost. Color-Keyed Installing Tools Connector Range Hand Tools Circular Mil Area Cable Combination Dim. (in.) Color TBM5S/ TBM8/BS TBM5/5S TBM & TBMS Cat. No. min. max. min. max. A Code Die Cat. No. Die Cat. No. Die Cat. No. Upper Lower 50 9,590 7,90 # sol or str #0 w/ # sol or str.07.70 Blue Included 75 77 55,0,00 #0 sol or str #0 sol or str.07.0 Gray Included 5 7 7 50 9,50 5,50 #8 sol or str # w/ #0 sol or str.7.75 Brown Included 7 55-TB,00 87,0 #8 sol or str # str w/ # sol or str.79.55 Green 50 8,80 99,990 # sol or str # w/ #0 sol or str.79.585 Pink 55 75 77 55 99,00,0 #8 str # w/ #8 sol or str.7.0 Black 7 50 5,0,0 # sol or str # w/ #0 sol or str.7.95 Orange 55-TB,90 9,0 # sol or str # w/ #0 sol or str.8.770 Purple 5 75 550 89,90,00 # str #/0 w/ #8 str.887.80 Yellow 7 7 Hand tools only. UL Listed 9809 - code stranded Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- A 5 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Cast Copper Bus Taps for Copper Conductor Heavy Duty Bus Bar Taps - Straight Barrel Angle 00V to 5KV Applications Material: High Conductivity Cast Copper Alloy Finish: lectro Tin Plate Contact Material: Be Cu Finish: Silver For up to " thick bus bar " to " widths. For code copper cable. Clamps on no drilling of bus bar. Takes up less than " of bus bar space. Convex shape of connector tongue exerts great contact pressure on bus bar. Installs with hydraulic tools and hex crimp dies. T Dim. / Nom. For All Parts Listed (See Chart) -/8 Approx. A Approx. /8- Copper Plated Steel Brazed Bolts and Nuts B Approx. T Dim. / Nom. For All Parts Listed (See Chart) " -/8 Approx. A Approx. /8- Copper Plated Steel Brazed Bolts and Nuts B Approx. Color-Keyed Bronze Palnut C Figure Bronze Palnut C Figure T&B Wire Flex Fig. Busbar Dimensions (in.) Die Cat. No. Code Flex No. Width A B C Code 5-- a s d H 5--7 /0 5/ 7a s d H 5-- 5 or 9a s c H 5--8 /0 7a s d H 5-- /0 75/ 5 or 9a s c H 5-- a s d H 5-- /0 50/ 7a s d H 5--9 9a s /9 H 5--9 5L s c H 5--0 50 /0 7a s d H 5-- kcmil 550/ 5 or 9a s k H 5-- e l d 99H 5--9 50 7e l d 99H 5--5 kcmil 5 or 9e l c 99H 5-- e l d 99H 5--0 500 50 7e l d 99H 5-- kcmil 95/ 5 or 9e l c 99H 5--7 00 kcmil 5 or 9f f c H 5-- 700 kcmil 9f f k H 5-- f f d H 5-- 750 500 7f f d H 5--8 kcmil 5/ 5 or 9f f c H 5-- 750 95/ 5 or 9f f k H NOTS: Styles shown have cable tap on one portion of clamp assembly. Clamp assemblies with cable taps on both portions (top & bottom identical) are also available. These assemblies are identified by adding suffix AD to part numbers shown. xample: 5--AD Only use hydraulic tools with hex crimp dies. Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Double Cable Use AD Suffix 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 5
Quick Bus Taps for Copper Conductor Quick Connector to Bus Bar 00V Applications Material: High Conductivity Copper Finish: lectro Tin Plate Color-Keyed T&B Wire Flex Bolt Dimensions (in.) Die Color Cat. No. Code Flex Size (in.) A B C Code Key BD0-5 /0 50/ b c m 5 Purple BD0-590 /0 50/ b c q 5 Purple BD50-5 50 kcmil /0(550/) b c a Yellow BD50-590 50 kcmil /0(550/) b c q Yellow BD00-5 00 kcmil b c i White BD00-590 00 kcmil b c q White BD50-5 50 kcmil 50/ b c k 7 Red BD50-590 50 kcmil 50/ b c q 7 Red BD00-5 00 kcmil 775/ j y 7 Blue BD00-590 00 kcmil 775/ j q 7 Blue BD500-5 500 kcmil 50(95/) j m 87 Brown BD500-590 500 kcmil 50(95/) j b 87 Brown BD00-5 00 kcmil j 5i 9 Green BD00-590 00 kcmil j b 9 Green BD700-5 700 kcmil j 5i 99 Pink BD700-590 700 kcmil j b 99 Pink BD750-5 750 kcmil 500(5/) j 5i 0 Black BD750-590 750 kcmil 500(5/) j b 0 Black NOTS: These connectors are U.L. recognized. Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Hex Washer Head Nut Kon-Tour Louvered Contact Bands Hex Washer Head Bolt A B C Straight Style 90 Style 5 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Motor Pigtail Connectors Motor Lead Disconnects Thomas & Betts offers a complete line of Motor Lead Disconnects for 00 volt and 5kv applications. Constructed of high conductivity copper with tin-plating, these disconnects achieve quick, reliable change out of electric motors while eliminating bolting, taping and loose connections. The Motor Lead Disconnects cover the wire range from # through /0 AWG and meet or exceed the electrical and mechanical performance of bolted connections. The female disconnects are equipped with a beryllium copper interface band to produce dependable connections. Features and Benefits Quick connections liminates nuts, bolts and washers. Reliable insulation No more miles of insulating tape. Simply slide on the reusable boot, keeping the total assembly small enough to fit into tight motor housings. Labor savings Fast snap-together assembly. Quick disconnect No knife-cutting of melted tape, therefore no risk of cutting wire insulation, less motor downtime, and installer exposure in hostile environments is minimized. Color-Keyed Motor Pigtail Connector One Line to One Load ( Wire) Cat. No. Dimensions (in.) Strip Female Male Body Color Boot Length Disconnect Disconnect Wire Size Size Code Insulation A B C D F (in.) MDF-0 MDM-0 - AWG 0 Blue MDBOOT-0.5.5..5.5.5 c" MDF- MDM- - AWG Blue MDBOOT-.8.8.78.75.8.50 c" MD0F- MD0M- -0 AWG Yellow MDBOOT-.8.8.78.75.8.50 c" MD0F- MD0M- -0 AWG Yellow MDBOOT-.50.50.90.00.50.70 c" MD8F- MD8M- 8 AWG Red MDBOOT-.8.8.8.75.8.50 k" MD8F- MD8M- 8 AWG Red MDBOOT-.50.50.95.00.50.70 k" MDF- MDM- AWG Blue MDBOOT-.8.8.88.75.8.50 d" MDF- MDM- AWG Blue MDBOOT-.50.50.0.00.50.70 d" MDF- MDM- AWG Gray MDBOOT-.50.50.0.00.50.70 d" MDF- MDM- AWG Brown MDBOOT-.50.50.09.00.50.70 w" MDF- MDM- AWG Brown MDBOOT-.88.88..75.88.500 w" MDF- MDM- AWG Green MDBOOT-.50.50..00.50.70 l" MDF- MDM- AWG Green MDBOOT-.88.88.5.75.88.500 l" MD0F- MD0M- /0 AWG Pink MDBOOT-.88.88.5.75.88.500 l" MD0F- MD0M- /0 AWG Black MDBOOT-.88.88.59.75.88.500 e" MD0F- MD0M- /0 AWG Orange MDBOOT-.88.88.7.75.88.500 L" MD0F- MD0M- /0 AWG Purple MDBOOT-.88.88.8.75.88.500 f" Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- B B D A A F C C Female Disconnect Male Disconnect 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 55
Motor Pigtail Connectors Material: High Conductivity Copper Plating: Tin Insulator: Thermoplastic lastomer Color-Keyed Motor Pigtail Connector One Line to One Load ( Wire) (continued) Installing Tools WTM Cat. No. WTM TBM5 TBM8 Hydraulic Tools & Female Male WT000 TBM5S TBM, TBMS, TBM0RS TBM5S TBM8S TBM50S Hand Tool Disconnect Disconnect RG00 TBM0S Upper Die Lower Die Die Set Die Set Die Code Color MDF-0 MDM-0 X MDF- MDM- X MD0F- MD0M- X MD0F- MD0M- X MD8F- MD8M- X 75 77 5 Red MD8F- MD8M- X 75 77 5 Red MDF- MDM- X 75 77 5 Blue MDF- MDM- X 75 77 5 Blue MDF- MDM- X 7 7 5 9 Gray MDF- MDM- X 7 77 5 Brown MDF- MDM- X 7 77 5 Brown MDF- MDM- 7 77 55 7 Green MDF- MDM- 7 77 55 7 Green MD0F- MD0M- 75 77 55 Pink MD0F- MD0M- 7 77 55 5 Black MD0F- MD0M- 7 77 55 50 Orange MD0F- MD0M- 75 77 5 5 Purple Specifications: Wire range: No. to /0 AWG Rating: 00V, 90 C Material: High conductivity copper Plating: Tin Insulator: Thermoplastic lastomer Quick, asy Installation. Choose appropriate Color-Keyed disconnect for conductor size to be terminated. Note color of bands on disconnect barrel.. Select proper installing die by matching die color to disconnect barrel color bands.. Install die in T&B tool, insert stripped wire into barrel of disconnect and compress between color bands. Repeat for mating half.. Snap the two halves together and slip on insulator over mated connection. Secure insulator with TY-RAP cable ties provided with the insulators. 00 Volt Version Tooling: Pg. 78-0 Die Selector Chart: Pg. 07-5KV Volt Version 5 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Motor Pigtail Connectors Material: High Conductivity Wrought Copper KON-TOUR louvered contact bands. Finish: lectro-tin Plate, color-coded to match installing dies. Motor Pigtail Connector One Line to Two Load ( Wire) Color-Keyed Cat. No. Dimensions (in.) Strip Female Male Body Color Boot Length Disconnect Disconnect Wire Size Size Code Insulation A B C D F (in.) MDF-0 MDM-0 - AWG 0 Blue MDBOOT-.50.50..77.5. c" MD0F- MD0M- -0 AWG Yellow MDBOOT-.80.80.780.750.80.5 c" MD0F- MD0M- -0 AWG Yellow MDBOOT-.500.500.900.500.500.7 c" MD8F- MD8M- 8 AWG Red MDBOOT-.80.80.80.5.80.5 k" MD8F- MD8M- 8 AWG Red MDBOOT-.500.500.950.500.500.7 k" MDF- MDM- AWG Blue MDBOOT-.80.80.875.5.80.5 d" MDF- MDM- AWG Blue MDBOOT-.500.500.00.500.500.7 d" MDF- MDM- AWG Gray MDBOOT-.500.500.00.500.500.7 d" MDF- MDM- AWG Brown MDBOOT-.500.500.090.500.500.7 w" MDF- MDM- AWG Brown MDBOOT-.875.875.0.0.875.50 w" MDF- MDM- AWG Green MDBOOT-.50.50.0.500.500.7 l" MDF- MDM- AWG Green MDBOOT-.875.875.50.0.875.50 l" MD0F- MD0M- /0 AWG Pink MDBOOT-.875.875.50.0.875.50 l" MD0F- MD0M- /0 AWG Black MDBOOT-.875.875.590.0.875.50 e" MD0F- MD0M- /0 AWG Orange MDBOOT-.875.875.70.0.875.50 L" MD0F- MD0M- /0 AWG Purple MDBOOT-.875.875.80.0.875.50 f" Operating Range: 00V max., 000V max. in signs and fixtures. Listing: U.L. Listed and CSA Certified for - 8 AWG solid copper conductors and stranded copper conductors in the sizes shown. Selection: Always use the same body size when selecting male and female disconnects. For example, to connect a AWG male to an 8 AWG female, select Catalog Numbers MDM- and MD8F-. Both have body size. Insulation: Use insulating boots matching the disconnect body size as indicated in the chart. To protect the connection from moisture and dirt use sealing compound Catalog Number MDBOOT-SAL. B B D A A F C C Female Disconnect Male Disconnect Tooling: Pg. 78-0 Die Selector Chart: Pg. 07-00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 57
Motor Pigtail Connectors Color-Keyed Motor Pigtail Connector One Line to Two Load ( Wire) (continued) Installing Tools WTM Cat. No. WTM TBM5 TBM8 Female Male RG 00 TBM, TBMS, TBM0RS TBM5S TBM8S Hydraulic Tools Disconnect Disconnect WT000 TBM5S Upper Die Lower Die Die Set Die Set Die Code Color MD0F- MD0M- X Yellow MD0F- MD0M- X Yellow MD8F- MD8M- X 75 77 5 Red MD8F- MD8M- X 75 77 5 Red MDF- MDM- X 75 77 5 Blue MDF- MDM- X 75 77 5 Blue MDF- MDM- X 7 7 5 9 Gray MDF- MDM- X 7 77 5 Brown MDF- MDM- X 7 77 5 Brown MDF- MDM- 7 77 55 7 Green MDF- MDM- 7 77 55 7 Green MD0F- MD0M- 75 77 55 Pink MD0F- MD0M- 7 77 55 5 Black MD0F- MD0M- 7 77 55 50 Orange MD0F- MD0M- 75 77 5 5 Purple MDF-0 MDM-0 X Blue Tooling: Pg. 78-0 Die Selector Chart: Pg. 07-58 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Motor Pigtail Connectors 5KV Motor Pigtail Connector Supplied with Boot, Pin, Silicon Gel (Two Female Connectors Required) Wire Range Female Disconnect Color Dimensions (In.) Body Cat. No. AWG. Cat. No. Code L W H Size 5KVBOOT-L #8 MD8F- Red.50.5. 5KVBOOT-L # MDF- Blue.50.5. 5KVBOOT-L # MDF- Grey.50.5. 5KVBOOT-L # MDF- Brown.50.5. 5KVBOOT-L # MDF- Green.50.5. 5KVBOOT-L # MDF- Brown.50.5. 5KVBOOT-L # MDF- Green.50.5. 5KVBOOT-L /0 MD0F- Pink.50.5. 5KVBOOT-L /0 MD0F- Black.50.5. 5KVBOOT-L /0 MD0F- Orange.50.5. 5KVBOOT-L /0 MD0F- Purple.50.5. Color-Keyed Double Male Pin.50..5 Sealant should be used with T&B MOTOR- DISCONNCT Boots: MDBOOT-0, MDBOOT-, MDBOOT- and MDBOOT-. The cable should be clean and free of grease, oil, and other foreign substances. Apply two layers around each cable at the same distance from the connector. Slide the assembly into boot, apply TY-RAP cable ties and work sealant around wires at end of boot to eliminate voids. Sealant Cat. No. Description MDBOOT-SAL Sealant Material Specifications: Description: Polybutene Compound Application Temperature: 0 F to 00 F Service Temperature: -0 F to 80 F Dimensions: Width " Thickness a" Length (Std. Roll) 0' wrapped on release liner nvironmental Resistance: Resists normal aging process Chemical Resistance: Resists acids, bases and alcohols Dielectric Strength: 00 v/mil minimum Volume Resistivity: 0 ohms/cm Flame Retardancy: Pass VO Vertical Flame Test nd Start Start nd Tooling: Pg. 78-0 Die Selector Chart: Pg. 07-00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 59
High-Amperage Quick Power Disconnects Making connections for loads requiring high amperage has never been easier. We have designed this connector to be the fastest off-load connection possible, while maintaining the integrity of the system. Using the multi-contact approach, the design provides low insertion and extraction forces with low resistance and temperature rise. This unique design allows for multiple connections and disconnection without the performance characteristics changing or deteriorating. Color-Keyed Unique Construction Material used in the design is 99.9% conductive copper, silver plated. The contact design is a louvered band of beryllium copper. All the raised edges of the louvered band are deflected, producing a multitude of high-force contact points, ach contact point is typically in the force range of 8,000 to 0,000 psi. High currents, caused by short circuits or sudden surges, tend to make the contact interface even more efficient by increasing the contact pressure. Cat. No. Die Male Female Conductor Code 7-75M 7-75F 777 MCM 5 Future Design MCM Future Design 55 MCM Future Design MCM Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Locking Clip f" ø y" ø d" Multi-Lam Contact 8k" 0 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Copper Traction Motor Disconnect Lugs for Diesel-lectric Locomotives G C T&B Method Traction Motor Disconnect Lugs for Diesel-lectric Locomotives A g H B l k F $ ± Cat. No. MD 95 Supplied With longated Bolt Hole. D Cable Dimensions (in.) Bolt Size (in.) Die Cat. No. Size A B C D Approx. (in.) F G H Code MD7 7/ k f x q c c j g MDD / k f x q c c j g MD 05 05/ e f x q k c j g MD 05 9/ e f x q k c j g MD 5 5/ e f x q k c j g MD 50 50/ n g x.0 e k j g 5 MD 75 75/ n g x.0 e k j g 5 MD 5 5/ g L.0 z k j g 0 MD 75 75/ g L.0 z k j g 0 MD 5 5/ g L.0 z k j g 0 MD 75 75/ a A.0 z k j g 0 MD 50 50/ a A.0 z k j g 0 MD 550 550/ i g n.0 k j g 7 MD 50 50/ i g n.0 k j g 7 MD 775 775/ i g n.0 k j g 7 MD 95 95/ f h a.75 q k c 87 MD 00 00/ f h X.75 c k c 07 MD 5 5/ A p q.75 f k c 07 MD 00 00/ f h X.75 c k c 07 MD 95 95/ h p X.75 d k c 5 MD 00 00/ c a x.75 y k c 0 Note: Some parts may not be current on the system. Contact Tech Services for information. Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Color-Keyed 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connector Kits Color-Keyed Color-Keyed Connector Kit for Copper Cables Cable Std. Wt. Cat. No. Qty. Cat. No. Size Items Pkg. ach 5 50 #8 One hole lugs 5 505 # One hole lugs 5 50 # One hole lugs 0 507 #, # One hole lugs 5 550 #8 -way conn. 5 5505 # -way conn. 0 550 # -way conn. 5 5507 # -way conn. TBMK- Min. Max. 5 50 -# -# Pigtails 5 55 -# -#0 Pigtails 5 50 -#8 -# Pigtails Min. Max. 0 0 5 570 8 C-Tap 0-5 55 8 8-0 C-Tap or 5 8-0- 5 570-8 C-Tap TBM0S #8 #AWG or TBM5S U.L. not Applicable MDKITL Carrying Cases Cat. No. PWK PWK MDPWK MDPWK MDKITL Description mpty case includes Color-Keyed wall chart; make up your own selection of Color-Keyed lugs, splices, taps or motor disconnects. Metal cabinet that holds four of the PWK shells slide out for easy removal of PWK. Selection of size and male and female motor disconnects plus insulators; to connect 0 single line to single line load motor leads, # AWG through # AWG; tools not included. Selection of size and male and female motor disconnects plus insulators; to connect 5 single line to single line load motor leads, # AWG through #/0 AWG; tools not included. and male and female motor disconnects plus insulators. To convert single to single line or single line to two line. Includes Tool. MDPWK Case Contents: PWK 0 MD0F- MD8M- MD8F- 0 MD0M- 0 MD8F- MDM- MDF- 0 MD8M- 0 MDF- MDM- MDF- 0 MDM- 0 MDBOOT- MDM- MDF- 0 BOOT- MD0M- MD0F- MDPWK Case Contents: PWK MD0F- MDM- MDF- MD0M- MD8F- MDM- MDF- MD8M- MDF- MD0M- MD0F- MDM- MDF- MD0M- MD0F- MDM- MDF- MD0M- MD0F- MDM- MDF- MD0M- MD0F- MDM- MDBOOT- 8 MDBOOT- MDKITL Case Contents: PWK TBM5S MDBOOT- MDM- MDM- MDM- MD8M- MDBOOT- MDBOOT- MDF- MDF- MDF- MD8F- MDM- MDM- MDM- MDF- MDM- MD8M- MD8F- MD8M- 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Aluminum/Copper Code Conductor The Copper Colloidal Surface Treatment That Protects, Lubricates and nhances Conductivity Between All lectrical Connections Good connections are one of the most important aspects of electrical work. Mechanics know how much down-time is caused when fluids or oils leak into the raceway system or looking for a weak link in a ground system caused by a high resistance connection. Mechanics also know how much time is spent keeping contacts, switches, lugs and other connectors clean or replacing parts because of green scourge build-up. Thomas & Betts has the solution to improve connections made in thousands of electrical and raceway installations made each day by electricians everywhere. Kopr-Shield compound is a unique homogenized blend of pure, polished colloidal copper, rust and corrosion inhibitors that simultaneously protects, lubricates and enhances the conductivity of the mating surfaces to which it is applied. xtremely adhesive, Kopr-Shield compound flows smoothly into uneven contours and voids, making application easy, protection and lubrication complete and positive. A stable compound, it will not settle-out, thin, thicken, harden, or dry out under the most severe environmental conditions. Kopr-Shield Compound has excellent temperature characteristics brushed on at 50F to 50F (other compounds either turn solid or run like water at these extremes). ven at 800F, Kopr-Shield remains intact for short terms. Kopr-Shield Compound may be used to advantage in all electrical installations. When the environment is hostile to good electrical and mechanical connections, Kopr-Shield Compound is a must! Use Kopr-Shield Compound for Battery Lugs and Cables. Prevention of Green Scourge corrosion. Reduction of resistance. ase of terminal installation and removal. Use Kopr-Shield Compound for Raceways. Lubrication ase of assembly and disassembly. Grounding Continuity Improved xceeds code requirements. Use Kopr-Shield Compound for Fuse Clips. ven Heat Distribution limination of hot spots. Oxidation Prevention Prevents carbon path formation. Lubrication asy installation and removal of fuses. Use Kopr-Shield Compound for Wiping Contacts, Drum Switches and Slip Rings. Prevention of galling, burning, pitting and discoloration. Suppression of arching and dissipation of coronas. Lubrication for ease of operation. Kopr-Shield Cat. No. Description Std. Pkg. Wt. Lbs./C 0-879 d oz. Container with brush 9. 0-879- oz. Container with brush 8.5 CP8-TB 8 oz. Container with brush.58 CP oz. Container with brush 0.8 CP8 Gallon Can 95.00 Color-Keyed ALUMA-SHILD Aluminum Joint Compound Cat. No. Contains Description 059 Squeeze Bottle Pt. For aluminum cable connections; contains fine zinc particles which break AP8 8 oz. Brush Cap Can through oxide film on cable strands upon compression of connection; assures a low resistance contact and seals out air and moisture. M5 50 Gallon Drum Note: U.L. Listed only for use on electrical cables in cable connector assemblies, or on bus bars rated for NC applications up to 8 KV and 90 C. 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Aluminum/Copper Code Conductor Color-Keyed Steel or Copper Stud Belleville Spring Washer Material: Hardened Steel Finish: Tin Plate Color: Yellow Flat Washer Compression Washer Nut Tin or Cadmium Plated Mild Steel Flat Washer Aluminum Lug Tin Plated Material: Steel Finish: TinChromate Plate Color: Yellow When bolting aluminum lugs and connectors to bus bars with steel or brass hardware, the recommended practice to ensure a tight connection is to use a Bellville spring washer on top of a flat washer under the bolt head or nut. For heavy duty service where the heat rise is expected to exceed 0 C above ambient, this procedure maintains constant pressure as the connector metals expand and contract with temperature changes. Belleville Compression Washers Plus Flat Washer Dimensions (in.) Flat Washer Belleville Washer Cat. No. Bolt Sizes (in.) A B C D 0800B b f.07 L.055 080B j g.07 m.05 080B c.08 n.075 080B d b.09 m.095 Washer Only Dimensions (in.) Flat Washer Belleville Washer Cat. No. Bolt Sizes (in.) A B C D 0800 b L.055 080 j m.05 080 c n.075 080 d m.095 080 e d.0 Note: Ordering quantity must be in unit quantities and multiples thereof. The Bellville washer should be installed with a larger flat washer to spread the high stresses of the spring washer edges over a large area of the lug and/or bus bar. Dragon Tooth transition washers let you connect copper-to-aluminum, copper-to-copper, or aluminum-to-aluminum components quickly and dependably. Toothed surface penetrates aluminum and copper oxides. liminates need for: ) grinding aluminum surfaces ) applying compounds ) spring-typed washers Lower installed cost. Dragon Tooth Transition Washers Bolt Cat No. Size (in.) Torque in lbs. DTW b 50-80 DTW5 j 5-0 DTW8 c 0-0 DTW d 90-50 DTW58 e 50-70 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Aluminum/Copper Code Conductor One Hole Lugs 90 C, 00V to 5KV Applications Made of high conductivity wrought aluminum, these connectors are designed and approved for aluminum and copper conductors, performing equally well on both metals. Color-Keyed connectors quickly identify the correct Color-Keyed installing die, for positive compressions. Hardened steel dies compress the connector around the cable, changing the round strands to polygonal shapes and cold flowing the strands and connector into a solid homogenous mass. Long compression areas assure complete contact and multiple compressions prevent creep of the aluminum conductor. Connectors are filled with a high temperature oxide inhibitor compound. Connectors are electro tin coated to prevent electrolytic corrosion when in contact with copper and assure lowest contact resistance. Material High Conductivity Wrought Aluminum Finish lectro-tin Plated A B F C D Dimensions (in.) Cable Size Bolt Color Cat. No. AL/CU Size(in.) Code A B C D F 009 #0.09.5..0.70. 0097 #0 b Red..7..07.70. 0099 c.5.9.58.0.70. 00 #0..5..09.80. 00 00 #8 b j Blue.8.5.7.9..0.09.0.80.80.. 00-TB c.0.9.0.0.80. 00 #0.5.59.7..50. 007 008 # b j Gray.7.8.75.9.7...09.50.50.. 009 c.8.9..09.50. 0 b.8.75..9.0. 0 # j Green.00.9..9.0. 0 c.0.9..9.0. 0 b.9.75.7.9.50. 07 08 # j c Pink.0.09.9.9.7.7.9.9.50.50.. 00 d.5..88..50.9 0 b.0.8.75.9.50. 0 0 # j c Gold.9..9.9.75.75.9.9.50.50.. 0 d.89..88..50.9 08 b..8.88.9.0. 09 00 /0 j c Tan.5.5.97.97.88.88.9.9.0.0.. 0 d.95..9.9.0.9 0 b.8.87.97..700. 05 0 /0 j c Olive...0.0.97.97...700.700.. 08 d.0..0..700.9 00 b.58.87.0..770. 0 0 /0 j c Ruby.8.8.09.09.0.0...770.770.. 0 d.5..0..770.9 07 j.5.88..5.857.8 08 050 /0 c d White.58.90.9.5...5.5.857.857.8.50 05 e.5.00..5.857.75 05 c.7.9.9.7.97.8 05 50 kcmil d Red.05.5.9.7.97.50 057 e.80.00.9.7.97.75 059 00 kcmil j.75.88.9.8.990.8 00 c Blue.80.9.9.8.990.8 0 d..5.9.8.990.50 05 0 50 kcmil d e Brown.8 5.58.5.00.5.5...090.090.50.75 08 00 kcmil d Green.95.5.5.8.80.50 07 d Pink.95.5.79.8.80.50 07 500 kcmil e 5.70.00.79.8.80.75 07 00 kcmil e Black 5.8.00.9.7.0.75 07 700 kcmil e Purple 5.95.00.0.8.0.75 078 750 kcmil e Yellow.0.00..0.500.75 08 000 kcmil e.78.00.50.50.770.75 Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Color-Keyed 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 5
Connectors for Aluminum/Copper Code Conductor Two Hole Lugs 90 C 00V to 5KV Applications AL and CU concentric and compact code AL strandings. Connectors are filled with oxide inhibitor compound. Material High Conductivity Wrought Aluminum. Finish lectro-tin Plated. Dimensions (in.) Cable Bolt Color Cat. No. Size Size (in.) Code A B C D F G Color-Keyed A G B F C D 00 /0 AWG c Tan.50.90.880.9..8.00 0 /0 AWG c.50.90.970..70.8.00 08 /0 AWG d Olive 5.0..970..70.75.75 0 /0 AWG c..8.0..77.8.00 0 /0 AWG d Ruby 5...0..77.75.75 08 /0 AWG c.58.9.0.5.8.8.00 050 /0 AWG d White 5.5.00.0.5.8.50.75 05 50 kcmil c.7.9.90.7.9.8.00 05 50 kcmil d Red 5.80.00.90.7.9.50.75 00 00 kcmil c.80.9.90.8.99.8.00 0 00 kcmil d Blue 5.88.00.90.8.99.50.75 05 50 kcmil c 5.50.9.50..09.8.00 07 50 kcmil d Brown.58.00.50..09.50.75 08 00 kcmil c 5..9.50.8.8.8.00 09 00 kcmil d Green.70.00.50.8.8.50.75 07 500 kcmil c 5..9.790.8.8.8.00 07 500 kcmil d Pink.70.00.790.8.8.50.75 07 00 kcmil c 5.75.9.90.7..8.00 075 00 kcmil d Black.8.00.90.7..50.75 07 700 kcmil c 5.88.9.00.8..8.00 077 700 kcmil d Purple.95.00.00.8..50.75 078 750 kcmil d Yellow 7.5.00.0.0.50.50.75 08 000 kcmil d 7.78.00.500.50.77.50.75 Note: Bolt holes c" on " centers, d" on f" centers. Range Taking Narrow Tongue Single Barrel Lugs* d C Dia. A B Flat Wire barrel factory filled with oxide inhibiting compound. A f y j D No. of Al-Cu Hex Compressions Dimensions Cable Bolt Die Color Cat. No. Range Size No. Code TBMM TBM5 A B C D 07N 50-500 kcmil d 99H Pink g a s u 078N 500-750 kcmil d 5H Yellow 7a L d d * 90 C, 00V to 5KV applications All lugs have d" wide tongues. Bolt holes on f" centers. Material: Aluminum Finish: Tin Plated Tooling: Pg. 78-0 Die Selector Chart: Pg. 07-00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connectors for Aluminum/Copper Code Conductor Two Way Connectors for 00V to 5KV 90 C Applications AL and CU concentric conductors and compact code AL strandings Designed for aluminum/copper metals, these two-way connectors permit aluminum conductors to be spliced to copper conductors, as well as aluminum-to-aluminum conductors. Material High Conductivity Wrought Aluminum Finish lectro-tin Plated Dim. (in.) Conductor Color Cat. No. Code Code A 0500 0 Str. Red.00.7 050 8 Str. Blue.9.8 0507 Str. Gray..5 05 Str. Green.8. 05 Str./ Str. Pink.8.5 05 Str. Gold.8.5 050 /0 Tan.8. 05 /0 Olive.50.70 05 /0 Ruby.8.77 058 /0 White..8 055 50 kcmil Red.9.9 050 00 kcmil Blue.97.99 055 50 kcmil Brown.97.09 058 00 kcmil Green.97.8 057 500 kcmil Pink.97.8 057 00 kcmil Black 5.. 057 700 kcmil Purple 5.. 0578 750 kcmil Yellow 5.9.50 058 000 kcmil.9.77 Color-Keyed Reducing connectors are designed for splicing aluminum to copper conductors of equal ampacities. Connectors are made in the right combination of equivalent sizes. (xample: one end for /0 aluminum, the other end for /0 copper.) Material High Conductivity Wrought Aluminum Finish lectro-tin Plated Aluminum Reducing Connectors for 00V 90 C Applications Cable Size Dimensions (in.) Color Die Cat. No. Aluminum Copper A Key Code 0905 8 0 m s Blue 090 8 e X Gray 9 095 m k Green 7 095 c w Gold 5 090 /0 c e Tan 50 095 /0 d L Olive 5 090 /0 /0 m f Ruby 0 095 /0 /0 f g White H 0950 50 kcmil /0 n Red 7H 0955 00 kcmil /0 h Blue 7H 090 50 kcmil /0 5h p Brown 87H 095 00 kcmil 50 kcmil 5h r Green 9H 0970 500 kcmil 50 kcmil 5h j Pink 99H 0975 00 kcmil 00 kcmil 5j X Black 0H 0980 700 kcmil 500 kcmil 5l k Purple H 0985 750 kcmil 500 kcmil 5m d Yellow 5H Selection table gives aluminum/copper equivalents for all sizes. Connectors are filled with a high temperature oxide inhibiting compound. Installing Tools: TBM5(s) #0 /0 TBM(s) #0 50 kcmil TBM8(s) #0 50 kcmil RUBY DI RUBY DI /0 CU T&B /0 AL RUBY DI RUBY DI Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Smaller I.D. end for Copper cable A Larger I.D. end for Alum. cable 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 7
Connectors for Aluminum Code Conductor Color-Keyed The compact size, one-hole aluminum Color- Keyed lug is greatly reduced in size as compared to an aluminum lug of the same cable size. It can be directly substituted for the equipment mechanical lugs in most cases. Only seven dies handle all fourteen lugs. Factory filled with joint compound. lectro-tin plated. Supplied with insulating covers. One Hole Aluminum Compact Size quipment Lug* T&B Aluminum *Aluminum Bolt Dimensions (in.) Cat. No. Cable Size Range Taking Hole (in.) A B C D F 0 #8 b..5.50..7.5 07 # b..5.50..7.5 # b..5.50..7.5 # b.75.8.55.0.8.5 # b.75.8.55.0.8.5 0 /0 #8-/0 c.00.8..0.57.8 /0 #-/0 c.00.8..0.57.8 /0 c.50.08.78..70.8 8 /0 /0-/0 c.50.08.78..70.8 5 50 kcmil d.50..98.5.85.50 00 kcmil #-00 d.50..98.5.85.50 5 50 kcmil 50-50 d.5..0..0.5 7 500 kcmil /0-500 d.5..0..0.5 78 750 kcmil 500-750 e.75.5.9...8 00V, 90 C This lug with insulating covers for aluminum cables only. This lug is reduced in size as compared to an aluminum lug of the same cable size. It can be substituted for the equipment mechanical lugs in most cases. Factory filled with joint compound. lectro-tin plated. Cover is Neoprene. *For range taking capability, use TBM8-750/TBM8-750M Smart Tool. Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- F DI DI UL SA T&B C A B D 8 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Transformer Lug Kits for Aluminum Code Conductor Kits include all the necessary range taking compression or mechanical type lugs and bolting hardware to connect to the designated transformers. Transformer Lug Kits 00V, 90 C Applications Transformer Terminal Lugs Kit Contents Kit Std. KVA Sizes Cat. No. AL Cable Range* Qty. Nuts Qty. Bolts Qty. Washers Qty. Pkg. Compression 5-7d Ø CL-SK #8-/OAL 8 b-0 8 b-0 x " 8 FLAT b" 8 5-5 Ø #-00 kcmil SPRING b" 8 Color-Keyed Compression quipment Lugs 50-75 Ø CL-SK #-00 kcmil AL b-0 b-0 x " 8 FLAT b" 75-d Ø b-0 x " 8 SPRING b" 00-7 Ø CL-SK #-00 kcmil AL b-0 b-0 x " FLAT b" 50-00 Ø SPRING b" #/0-500MM AL c- 8- x " FLAT c" SPRING c" 00-7 Ø CL-SK #-00 kcmil AL b--0 b-0 x " FLAT b" 50-00 Ø -500 SPRING b" #/0-500 kcmil AL c- c- x " FLAT c" SPRING c" 500 Ø CL-SK #500-750 kcmil AL 9 c- 8 c- x " 8 FLAT c" 8 SPRING c" 8 Mechanical 5-7d Ø ML-SK #- 8 b-0 8 b-0 x f 8 FLAT b" 8 5-5 Ø #-50 SPRING b" 8 50-75 Ø ML-SK #-50 b-0 b-0 x b" 8 FLAT b" 75-d Ø b-0 x f" 8 SPRING b" **Ready Lugs Mechanical Lugs 00-7 Ø #-50 b--0 b-0 x f" FLAT b 50-00 Ø ML-SK SPRING b" 50-800 c- c- x " FLAT c" SPRING c" 500 Ø ML-SK 50-800 9 c- 8 c- x " 8 FLAT c" 8 SPRING c" 8 * To assure proper range taking compression on Color-Keyed equipment lugs use Smart Tool (Cat. No. TBM8-750/TBM8-750M-). ** Largest cable in lug can be applied with standard hex or hand tool. Tooling: Pg. 78-0 Die Selector Chart: Pg. 07- Color-Keyed 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 9
Pin Connectors for Aluminum/Copper Code Conductor Color-Keyed This connector converts the aluminum cable into a two-size smaller copper pigtail. The connector upgrades a connection by eliminating cold flow and oxidation of aluminum, reduces an oversized aluminum cable, and allows installer to terminate aluminum into a copper only lug. Material copper wire/aluminum body Finish body is electro-tin plated wire barrel factory prefilled with joint compound Insulator Neoprene 00V dielectric rating Bi Pin Bi Metal Pin Connectors with Insulating Covers* Alum. Copper Body Length Die Cable Wire After Code Color Cat.No. Size Size Installing (in.) No. Key 905A 8 AWG 0 AWG g Blue 90A AWG 8 AWG g Blue 95A AWG AWG l 5 Gold 90A AWG AWG l 5 Gold 95A AWG AWG e 50 Orange 90A /0 AWG AWG 5e 50 Orange 95 /0 AWG AWG n 50 Orange 90 /0 AWG /0 AWG a 0 Ruby 95 /0 AWG /0 AWG a 0 Ruby 950 50 kcmil /0 AWG i White 955 00 kcmil /0 AWG d 7H Red 90 50 kcmil 50 kcmil d 7H Red 9 00 kcmil 50 kcmil f 87H Brown 95 500 kcmil 50 kcmil f 87H Brown 970 00 kcmil 00 kcmil f 07H Orange 975 700-750 kcmil 500 kcmil f 07H Orange * 00V 90 C application Hand Tools - Smart Tool Strip Length Diameter of pin connector assy. Length Stranded Copper Wire/Cable (Factory Installed) Aluminum Cable (For Termination) Insulator Connector installed with insulator To inspect installation: Match the installing dies to the pin connector permanent embossing. (For tools with code embossing dies) Body Length Installed Connector Installed Tooling: Pg. 78-0 Die Selector Chart: Pg. 07-70 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Heavy Duty Battery Connectors Tin Plated Straight Battery Connectors BAC0SUBT BAC0SPBT Bulk SA Cable Pkg. Bulk Color Cat. No. Cat. No. Size and Color Description I.D. O.D. Qty. Pkg. Qty. Key BACSUBT BACSUBT-C Gauge Straight Universal..0 5 00 Grey BACSUBT BACSUBT-C Gauge Straight Universal.0.550 5 00 Green BACSUBT BACSUBT-C Gauge Straight Universal.0.550 5 00 Pink BAC0SUBT BAC0SUBT-C /0 Gauge Straight Universal.55.5 5 00 Black BAC0SUBT BAC0SUBT-C /0 Gauge Straight Universal.50.7 5 00 Orange BAC0SUBT BAC0SUBT-C /0 Gauge Straight Universal.50.70 5 00 Purple BAC0SUBT BAC0SUBT-C /0 Gauge Straight Universal.00.8 5 00 Yellow BACSPBT BACSPBT-C Gauge Straight Positive..0 5 00 Grey BACSNBT BACSNBT-C Gauge Straight Negative..0 5 00 Grey BACSPBT BACSPBT-C Gauge Straight Positive.0.550 5 00 Green BACSNBT BACSNBT-C Gauge Straight Negative.0.550 5 00 Green BACSPBT BACSPBT-C Gauge Straight Positive.0.550 5 00 Pink BACSNBT BACSNBT-C Gauge Straight Negative.0.550 5 00 Pink BAC0SPBT BAC0SPBT-C /0 Gauge Straight Positive.55.5 5 00 Black BAC0SNBT BAC0SNBT-C /0 Gauge Straight Negative.55.5 5 00 Black BAC0SPBT BAC0SPBT-C /0 Gauge Straight Positive.50.7 5 00 Orange BAC0SNBT BAC0SNBT-C /0 Gauge Straight Negative.50.7 5 00 Orange BAC0SPBT BAC0SPBT-C /0 Gauge Straight Positive.50.70 5 00 Purple BAC0SNBT BAC0SNBT-C /0 Gauge Straight Negative.50.70 5 00 Purple BAC0SPBT BAC0SPBT-C /0 Gauge Straight Positive.00.8 5 00 Yellow BAC0SNBT BAC0SNBT-C /0 Gauge Straight Negative.00.8 5 00 Yellow Material: High conductivity copper. Finish: lectro-tin plated. Installing Tools: TBM5-SV, TBM5V, TBM850, TBM850S. Color-Keyed BAC0FNBT Tin Plated Flag Battery Connectors Bulk SA Cable Pkg. Bulk Color Cat. No. Cat. No. Size and Color Description I.D. O.D. Qty. Pkg. Qty. Key BAC0FU BAC0FNBL /0 Gauge Flag Universal.55.5 5 00 Black BAC0FU BAC0FNBL /0 Gauge Flag Universal.50.7 5 00 Orange BAC0FU BAC0FNBL /0 Gauge Flag Universal.50.70 5 00 Purple BAC0FU BAC0FNBL /0 Gauge Flag Universal.00.8 5 00 Yellow BAC0FPBT BAC0FPBT-C /0 Gauge Flag Positive.55.5 5 00 Black BAC0FNBT BAC0FNBT-C /0 Gauge Flag Negative.55.5 5 00 Black BAC0FPBT BAC0FPBT-C /0 Gauge Flag Positive.50.7 5 00 Orange BAC0FNBT BAC0FNBT-C /0 Gauge Flag Negative.50.7 5 00 Orange BAC0FPBT BAC0FPBT-C /0 Gauge Flag Positive.50.70 5 00 Purple BAC0FNBT BAC0FNBT-C /0 Gauge Flag Negative.50.70 5 00 Purple BAC0FPBT BAC0FPBT-C /0 Gauge Flag Positive.00.8 5 00 Yellow BAC0FNBT BAC0FNBT-C /0 Gauge Flag Negative.00.8 5 00 Yellow Material: High conductivity copper. Finish: lectro-tin plated. Installing Tools: TBM5-SV, TBM5V, TBM850, TBM850S..8 Min I.D. O.D. 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 7
Heavy Duty Battery Connectors Color-Keyed BAC0RNBT BAC0LNBT Tin Plated lbow Battery Connectors Bulk SA Cable Pkg. Bulk Color Cat. No. Cat. No. Size and Color Description I.D. O.D. Qty. Pkg. Qty. Key BAC0RNBT BAC0RNBT-C /0 Gauge Right lbow Negative.55.5 5 00 Black BAC0RPBT BAC0RPBT-C /0 Gauge Right lbow Positive.55.5 5 00 Black BAC0RNBT BAC0RNBT-C /0 Gauge Right lbow Negative.50.7 5 00 Orange BAC0RPBT BAC0RPBT-C /0 Gauge Right lbow Positive.50.7 5 00 Orange BAC0RNBT BAC0RNBT-C /0 Gauge Right lbow Negative.50.70 5 00 Purple BAC0RPBT BAC0RPBT-C /0 Gauge Right lbow Positive.50.70 5 00 Purple BAC0RNBT BAC0RNBT-C /0 Gauge Right lbow Negative.00.8 5 00 Yellow BAC0RPBT BAC0RPBT-C /0 Gauge Right lbow Positive.00.8 5 00 Yellow BAC0LNBT BAC0LNBT-C /0 Gauge Left lbow Negative.55.5 5 00 Black BAC0LPBT BAC0LPBT-C /0 Gauge Left lbow Positive.55.5 5 00 Black BAC0LNBT BAC0LNBT-C /0 Gauge Left lbow Negative.50.7 5 00 Orange BAC0LPBT BAC0LPBT-C /0 Gauge Left lbow Positive.50.7 5 00 Orange BAC0LNBT BAC0LNBT-C /0 Gauge Left lbow Negative.50.70 5 00 Purple BAC0LPBT BAC0LPBT-C /0 Gauge Left lbow Positive.50.70 5 00 Purple BAC0LNBT BAC0LNBT-C /0 Gauge Left lbow Negative.00.8 5 00 Yellow BAC0LPBT BAC0LPBT-C /0 Gauge Left lbow Positive.00.8 5 00 Yellow Material: High conductivity copper. Finish: lectro-tin plated. Installing Tools: TBM5-SV, TBM5V, TBM850, TBM850S. Lead Plated Straight Battery Connectors Bulk SA Cable Pkg. Bulk Color Cat. No. Cat. No. Size and Color Description I.D. O.D. Qty. Pkg. Qty. Key BACSUBL BACSUBL-C Gauge Straight Universal..0 5 00 Grey BACSUBL BACSUBL-C Gauge Straight Universal.0.550 5 00 Green BACSUBL BACSUBL-C Gauge Straight Universal.0.550 5 00 Pink BAC0SUBL BAC0SUBL-C /0 Gauge Straight Universal.55.5 5 00 Black BAC0SUBL BAC0SUBL-C /0 Gauge Straight Universal.50.7 5 00 Orange BAC0SUBL BAC0SUBL-C /0 Gauge Straight Universal.50.70 5 00 Purple BAC0SUBL BAC0SUBL-C /0 Gauge Straight Universal.00.8 5 00 Yellow BAC0SUBL BAC0SPBL BACSPBL BACSPBL-C Gauge Straight Positive..0 5 00 Grey BACSNBL BACSNBL-C Gauge Straight Negative..0 5 00 Grey BACSPBL BACSPBL-C Gauge Straight Positive.0.550 5 00 Green BACSNBL BACSNBL-C Gauge Straight Negative.0.550 5 00 Green BACSPBL BACSPBL-C Gauge Straight Positive.0.550 5 00 Pink BACSNBL BACSNBL-C Gauge Straight Negative.0.550 5 00 Pink BAC0SPBL BAC0SPBL-C /0 Gauge Straight Positive.55.5 5 00 Black BAC0SNBL BAC0SNBL-C /0 Gauge Straight Negative.55.5 5 00 Black BAC0SPBL BAC0SPBL-C /0 Gauge Straight Positive.50.7 5 00 Orange BAC0SNBL BAC0SNBL-C /0 Gauge Straight Negative.50.7 5 00 Orange BAC0SPBL BAC0SPBL-C /0 Gauge Straight Positive.50.70 5 00 Purple BAC0SNBL BAC0SNBL-C /0 Gauge Straight Negative.50.70 5 00 Purple BAC0SPBL BAC0SPBL-C /0 Gauge Straight Positive.00.8 5 00 Yellow BAC0SNBL BAC0SNBL-C /0 Gauge Straight Negative.00.8 5 00 Yellow Material: High conductivity copper. Finish: lectro-tin plated. Installing Tools: TBM5-SV, TBM5V, TBM850, TBM850S. 7 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Heavy Duty Battery Connectors Lead Plated Flag Battery Connectors BAC0FNBL Bulk SA Cable Pkg. Bulk Color Cat. No. Cat. No. Size and Color Description I.D. O.D. Qty. Pkg. Qty. Key BAC0FPBL BAC0FPBL-C /0 Gauge Flag Positive.55.5 5 00 Black BAC0FNBL BAC0FNBL-C /0 Gauge Flag Negative.55.5 5 00 Black BAC0FPBL BAC0FPBL-C /0 Gauge Flag Positive.50.7 5 00 Orange BAC0FNBL BAC0FNBL-C /0 Gauge Flag Negative.50.7 5 00 Orange BAC0FPBL BAC0FPBL-C /0 Gauge Flag Positive.50.70 5 00 Purple BAC0FNBL BAC0FNBL-C /0 Gauge Flag Negative.50.70 5 00 Purple BAC0FPBL BAC0FPBL-C /0 Gauge Flag Positive.00.8 5 00 Yellow BAC0FNBL BAC0FNBL-C /0 Gauge Flag Negative.00.8 5 00 Yellow I.D. O.D..8 Min Material: High conductivity copper. Finish: lectro-tin plated. Installing Tools: TBM5-SV or TBM5V. Lead Plated lbow Battery Connectors Bulk SA Cable Pkg. Bulk Color Cat. No. Cat. No. Size and Color Description I.D. O.D. Qty. Pkg. Qty. Key BAC0RNBL BAC0RNBL-C /0 Gauge Right lbow Negative.55.5 5 00 Black BAC0RPBL BAC0RPBL-C /0 Gauge Right lbow Positive.55.5 5 00 Black BAC0RNBL BAC0RNBL-C /0 Gauge Right lbow Negative.50.7 5 00 Orange BAC0RPBL BAC0RPBL-C /0 Gauge Right lbow Positive.50.7 5 00 Orange BAC0RNBL BAC0RNBL-C /0 Gauge Right lbow Negative.50.70 5 00 Purple BAC0RPBL BAC0RPBL-C /0 Gauge Right lbow Positive.50.70 5 00 Purple BAC0RNBL BAC0RNBL-C /0 Gauge Right lbow Negative.00.8 5 00 Yellow BAC0RPBL BAC0RPBL-C /0 Gauge Right lbow Positive.00.8 5 00 Yellow Color-Keyed BAC0RNBL BAC0LNBL BAC0LNBL-C /0 Gauge Left lbow Negative.55.5 5 00 Black BAC0LPBL BAC0LPBL-C /0 Gauge Left lbow Positive.55.5 5 00 Black BAC0LNBL BAC0LNBL-C /0 Gauge Left lbow Negative.50.7 5 00 Orange BAC0LPBL BAC0LPBL-C /0 Gauge Left lbow Positive.50.7 5 00 Orange BAC0LNBL BAC0LNBL-C /0 Gauge Left lbow Negative.50.70 5 00 Purple BAC0LPBL BAC0LPBL-C /0 Gauge Left lbow Positive.50.70 5 00 Purple BAC0LNBL BAC0LNBL-C /0 Gauge Left lbow Negative.00.8 5 00 Yellow BAC0LPBL BAC0LPBL-C /0 Gauge Left lbow Positive.00.8 5 00 Yellow Material: High conductivity copper. Finish: lectro-tin plated. Installing Tools: TBM5-SV or TBM5V. BAC0LNBL 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 7
ORANG /0 BATT Compression Heavy Duty Battery Connectors Color-Keyed Starter Lugs Tin Plated Bulk SA Cable Stud A B C D Pkg. Bulk Color Cat. No. Cat. No. Size and Color Size ±0 ±0 ±0 ±0 Qty. Pkg. Qty. Key Color-Keyed ORANG /0 BATT BAL08 /0 BATT T & B BAL 7-85- Gauge b 0 5 0 5 0 00 Grey BAL5 7-85- Gauge j 5 0 00 Grey BAL8 7-85- Gauge c 5 0 00 Grey BAL5 Gauge j 59 9 0 5 0 Green BAL8 7-85- Gauge c 78 7 55 0 0 00 Green BAL 7-85-5 Gauge d 77 7 5 0 0 00 Green BAL5 Gauge j 8 7 9 50 0 Pink BAL8 7-85- Gauge c 85 75 55 50 0 00 Pink BAL 7-85-7 Gauge d 0 75 75 70 0 00 Pink BAL05 /0 Gauge j 9 8 50 50 0 Black BAL08 7-85-8 /0 Gauge c 9 8 55 55 0 00 Black BAL0 7-85-9 /0 Gauge d 97 88 5 5 0 00 Black BAL05 /0 Gauge j 0 9 50 0 0 Orange BAL08 7-85-0 /0 Gauge c 9 55 5 0 00 Orange BAL0 7-85- /0 Gauge d 9 55 5 0 00 Orange BAL05 /0 Gauge j 0 55 5 0 Purple BAL08 7-85- /0 Gauge c 0 0 55 5 0 00 Purple BAL0 7-85- /0 Gauge d 5 0 75 85 0 00 Purple BAL05 /0 Gauge j 0 59 8 0 Yellow BAL08 7-85- /0 Gauge c 8 55 90 0 00 Yellow BAL0 7-85-5 /0 Gauge d 0 75 0 0 00 Yellow Material: High conductivity copper. Finish: lectro-tin plated. Installing Tools: TBM5-SV or TBM5V. Stackable Battery Connector Lead Plated Bulk SA Cable A M W C Stud Pkg. Bulk Color Cat. No. Cat. No. Size and Color ±.00 ±.00 ±00 ±.00 ±.00 Size Qty. Pkg. Qty. Key BAC8 7-85- Gauge.55..5.750.5 c 0 00 Grey BAC8 7-85- Gauge.775.00.75.850.7 c 0 00 Green BAC8 7-85- Gauge.875.500.750.950.5 c 0 00 Pink BAC08 7-85- /0 Gauge.95.550.85.000.57 c 0 00 Black BAC08 7-85-5 /0 Gauge.0.5.90.00. c 0 00 Orange BAC08 7-85- /0 Gauge.05.50.05.00.70 c 0 00 Purple BAC08 7-85-7 /0 Gauge.75.900.5.50.7 c 0 00 Yellow Material: High conductivity copper. Finish: lectro-tin plated. Installing Tools: TBM5-SV or TBM5V. ORANG BAC08 /0 BATT 7 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Heavy Duty Battery Connectors BAS0 BASY0 Splices ( Way Connectors) Bulk SA Cable Pkg. Bulk Color Cat. No. Cat. No. Size and Color Qty. Pkg. Qty. Key BAS 7-85- Gauge 0 00 Grey BAS 7-85-7 Gauge 0 00 Green BAS 7-85-8 Gauge 0 00 Pink BAS0 7-85-9 /0 Gauge 0 00 Black BAS0 7-85-0 /0 Gauge 0 00 Orange BAS0 7-85- /0 Gauge 0 00 Purple BAS0 7-85- /0 Gauge 0 00 Yellow Material: High conductivity copper. Finish: lectro-tin plated. Installing Tools: TBM5-SV or TBM5V. Y Splices SA Color Strip Color Cat. No. Cable Size Code Length Key BASY0 /0-() /0 Gauge f Orange BASY0 /0-() /0 Gauge f Purple BASY0 /0-()/0 /0 Gauge g Yellow Material: High conductivity copper. Finish: lectro-tin plated. Installing Tools: TBM5-SV or TBM5V. Insulating Cover: AC5X. Color-Keyed 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 75
Heavy Duty Battery Cables Color-Keyed Color-Keyed Battery/Starter Cables Thomas & Betts Color-Keyed battery cable is engineered for optimum performance at both high and low temperatures. The abrasion resistant cable incorporates insulation and fine stranding that provides a safe and reliable connection. Made of fine flexible copper rope stranding PVC jacket that conforms to SA J7 specifications. Layer of paper separates insulation from copper providing easy stripping with no stranding damage. Temperature rated for 80 C. Flexibility ideal for tight spaces and cold environments. Color-Keyed markings for fast and accurate identification. Marked in ft. increments for easy measurements. Heavy Duty Battery Cable Thomas & Betts heavy duty battery cable is specially designed for demanding industrial and OM requirements. The 05 C rated cable is UL recognized and conforms to SA J7 specifications, making it ideal for demanding situations. Heavier PVC Jacket that conforms to SA J7 specifications and is UL recognized. Color-Keyed markings for fast and accurate identification. Marked in ft. increments for easy measurements. Layer of paper separating insulation from copper providing easy stripping with no strand damage. 00V rated available in bulk only. 7 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Heavy Duty Battery Cables BC0-5 BC0-5R Battery Cables SA Cable Cable Cable Cat. No. Size Length Color BC-5 Gauge 5 Ft. Coil Black BC-5 Gauge 5 Ft. Coil Black BC-5 Gauge 5 Ft. Coil Black BC0-5 /0 Gauge 5 Ft. Coil Black BC0-5 /0 Gauge 5 Ft. Coil Black BC0-5 /0 Gauge 5 Ft. Coil Black BC0-5 /0 Gauge 5 Ft. Coil Black BC-5R Gauge 5 Ft. Coil Red BC-5R Gauge 5 Ft. Coil Red BC-5R Gauge 5 Ft. Coil Red BC0-5R /0 Gauge 5 Ft. Coil Red BC0-5R /0 Gauge 5 Ft. Coil Red BC0-5R /0 Gauge 5 Ft. Coil Red BC0-5R /0 Gauge 5 Ft. Coil Red BC-00 Gauge 00 Ft. Coil Black BC-00 Gauge 00 Ft. Coil Black BC-00 Gauge 00 Ft. Coil Black BC0-00 /0 Gauge 00 Ft. Coil Black BC0-00 /0 Gauge 00 Ft. Coil Black BC0-00 /0 Gauge 00 Ft. Coil Black BC0-00 /0 Gauge 00 Ft. Coil Black BC-000 Gauge 000 Ft. Coil Black BC-500 Gauge 500 Ft. Coil Black BC-500 Gauge 500 Ft. Coil Black BC0-500 /0 Gauge 500 Ft. Coil Black BC0-500 /0 Gauge 500 Ft. Coil Black BC0-500 /0 Gauge 500 Ft. Coil Black BC0-500 /0 Gauge 500 Ft. Coil Black BC-000R Gauge 000 Ft. Coil Red BC-500R Gauge 500 Ft. Coil Red BC-500R Gauge 500 Ft. Coil Red BC0-500R /0 Gauge 500 Ft. Coil Red BC0-500R /0 Gauge 500 Ft. Coil Red BC0-500R /0 Gauge 500 Ft. Coil Red BC0-500R /0 Gauge 500 Ft. Coil Red Material: High conductivity copper. Finish: lectro-tin plated. Installing Tools: TBM5-SV or TBM5V. Color-Keyed 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 77
Tooling for Heavy Duty Battery Connectors & Conductor BCT80, BCT80S Crimping Tools Cat. No. Description Color-Keyed TBM0, TBM0S BCT80 BCT80S TBM0 TBM0S TBM850 TBM850S TBM850-BM TBM850S-BM Adjustable die crimping tool for Color-Keyed cast and tubular connectors. The single die is an integral part of the tool; no dies to lose or misplace. Available with Shure-Stake mechanism to insure a complete crimp every time. (BCT80S) Crimps casting and tubular connectors ranging from AWG to /0. Designed for medium crimps ranging from 8 AWG to AWG. 8" handle is ideal for applications with limited space. Adjustable rotating dies are secured in the tool to increase efficiency and prevent lost dies. (TBM0S) Available with Shure-Stake mechanism to insure a complete crimp every time. Adjustable rotating dies are secured in the tool to increase efficiency and prevent lost dies. Available with Shure-Stake mechanism to insure a complete crimp every time. Available in a bench mount style. (-BM) TBM850, TBM850S, TBM850-BM, TBM850S-BM TBM5V TBM5SV Heavy Duty crimping tool including dies for 8AWG-/0 battery connectors, lugs, and splices. Available with Shure-Stake mechanism to insure a complete crimp every time. (TBM5S) Cable Cutter Cat. No. Description TBM5-SV, TBM-5V RF Cuts cable up to 500 kcmil code Fiberglass handles and carbon steel blades For copper and aluminum cable only TBM50C TBM50C-BM Cuts cable up to 50 kcmil For copper and aluminum cable only Available in a bench mount style (-BM) Cable Stripper RF Cat. No. BCS8-0 BCS8-0B Description Cable stripper for cable 8 AWG-/0 battery cable Replacement blade provided in the handle Replacement blade TBM50C, TBM50C-BM BCS8-0 78 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connector Tools Installs lugs and splices over a wire range of #8 to # copper and #0 to # aluminum. Also installs up to the green color coded C-Taps and MD series motor disconnect. A rotary color coded die wheel is rotated into position and each die has die code embossing. Requires two crimps per connector. TBM5S Gauging Requirements Gauging Cat. No. Nest Nom. Tol. Red.8 ±.00 Blue.0 ±.008 TBM5S Gray.7 ±.008 Brown. ±.008 Green. ±.008 Gauging Procedure. Rotate wheel to the desired nest.. Squeeze handles with 5 lbs. - 5 lbs. force.. Holding handles tightly closed, insert Go, NO-GO gauge into nest. GO gauge should enter freely. NO-GO gauge may enter partially, but not pass completely thru the length of the nest area. Conductor Size #0 #8 # # # # Red Red Blue Gray Brown Green Copper Connectors One hole, short 50 5 58 507 50 505 50 5-TB 5 55 59 5-TB 5 5 50 55-TB Two hole, short 50 505 50 507 Splice, short 550 5505 550 5507 One hole, long 590B 5905B 590B 59B Two hole, long 5850B 585B 585B 585B Splice, long 580 5805 580 5807 Cable Joints 50 55 50 Narrow Tongue 55 55 C Taps 5705 570 575 570 575 Motor Disconnects MD8 series MD series MD series MD series Aluminum Connectors One hole 009 00 00 009 00 007 0099 00 008 00 009 Splices 0500 050 0507 Bi Pins 905A 90A quipment lugs 0 07 Color-Keyed Connector Cable Size Line Nest Indentor Pointer Slot Type of Connector TBMS Thomas & Betts introduces a dieless adjustable crimper for Color-Keyed compression connectors. The TBMS uses an adjustable indenter, eliminating the need for individual dies. The tool easily adjusts by turning the knurled adjusting wheel and aligning the pointer with the proper terminal size. Its wide range of #8 to 50 kcmil for copper lugs, and #8 to /0 for aluminum lugs, saves you the money of having to buy and maintain the numerous dies. The tool is also equipped with the Shure-Stake mechanism that insures a completed proper crimp each time. Cat. No. Weight Length Height Width TBMS 5 lbs. f" " g" Specifications Length:.75 in. Weight: 5.0 lbs. Handle Spread: 7 in. Range: Copper: #8 to 50 kcmil Alum: #8 to /0 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 79
Connector Tools Color-Keyed Lower Die Movable Jaw Upper Die GO, NO-GO GAUG Tool Head Installs #8 through 50 kcmil copper connectors and #0 to /0 aluminum. Includes color coded installation dies and available with Shure-Stake mechanism (TBM5S). Installing dies are color coded and die code embossed. TBM5 and TBM5S Installs Copper Lugs from #8 to 50 kcmil, Aluminum from #0 to /0, C-Taps to 5750 Die Die Gauging Cat. No. Cat. No. Color min. max. TBM5 TBM5S Red.5-.8 5 Blue.8-.0 Gray.0-.5 Brown.0-.8 Green.-.5 55 Pink.5-.7 Black.8-.0 Orange.9-.5 5 Purple.80-.50 Yellow.59-.5 Gold.8-.0 57 Tan.9-.5 Olive.80-.50 Ruby.5-.55 58 White.580-.0 Case not included. 95-5M Steel Carrying Case for TBM5(S) 95-5 Plastic Case. Handle Spread Check. Insert upper die in place.. Close handles until lower die touches upper die.. Measure distance between ends of handles. Distance must be " min. and " max. Tool Adjustment:. Loosen locking screw.. Turn adjusting screw clockwise to increase distance between handles; counterclockwise to decrease distance.. Tighten locking screw when the proper distance between handles is achieved. Gauging Procedure. Squeeze handles until jaws are fully closed.. Holding handles tightly closed, insert GO, NO-GO gauge into nest. GO gauge should enter freely. NO-GO should not enter. Notice: If tool fails any of the above tests, do not attempt repair or adjustment. Call T&B tool service center to arrange for repair service. Any change, modification or alteration of the tool or use by the customer in a manner other than as specified by T&B shall void all warranties express or implied and the customer shall, therefore, assume all liability for any damage or injury caused by said changed, modified or altered tool or improper usage of such tool. Connector Cat. No. Cable Range Type Series Aluminum Copper 0000-000-000 (AL) Lugs 500-500 #0-/0 #8-50 kcmil 5800-5900 (CU) Splices 0500-0900 (AL) #0-/0 5500-5800 (CU) #8-50 kcmil #0 Main w #0 Branch C-taps 5705 (CU)-5750 to /0 Main w /0 Branch Wire Joints 9,590 Cir Mils 500 (CU) to,00 Cir Mils 80 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connector Tools Lower Die Movable Jaw Upper Die Tool Head Installs #8 thru 500 kcmil Color-Keyed copper lugs, splices and taps and #0 thru 50 kcmil Color-Keyed aluminum lugs and splices and 05 through 0 orange, green and blue H taps. GO, NO-GO GAUG TBM and TBMS Groove Cat. No. Cat. No. Gauging Cat. No. Color Upper Die Lower Die min.-max. TBM TBMS Red 75 77.8-.77 Blue 75 77.8-.0 Gray 7 7.-.7 Brown 7 77.07-. Green 7 77.5-.59 Pink 75 77.8-.98 Black 7 77.08-. Orange 7 77.9-.87 Purple 75 77.5-.59 Yellow 7 7.555-.575 Gold 7 77.08-. Tan 7 77.9-.87 Olive 75 77.5-.59 Ruby 7 7.555-.575 White 7 7.-.7 Red 7 7.70-.70 Blue 7 7.70-.70 Tool comes complete with plastic carrying case and wire brush. TBMD- Die kit for TBM(S) Tool to install #8-500 kcmil copper lugs. TBMSMTAL Comes with a steel carrying case. 70 Green AL H Tap Die Set 7 Blue AL H Tap Die Set 95-5 Plastic Carrying Case for TBM(S) 95-5M Steel Carrying Case Handle Spread Check. Insert upper and lower dies in place.. Close handles until lower die touches upper die.. Measure distance between ends of handles. Distance must be " min. and " max. Tool Adjustment. Loosen locking screw.. Turn adjusting screw clockwise to increase distance between handles and counterclockwise to decrease distance.. Tighten locking screw when the proper distance between handles is achieved. Gauging Procedure. Squeeze handles until jaws are fully closed.. Holding handles tightly closed, insert GO, NO-GO gauge into nest. GO gauge should enter freely. NO-GO gauge should not enter. Notice: If tool fails any of the above tests, do not attempt repair or adjustment. Call nearest T&B tool service center to arrange for repair service. Any change, modification or alteration of the tool or use by the customer in a manner other than as specified by T&B shall void all warranties express or implied and the customer shall, therefore, assume all liability for any damage or injury caused by said changed, modified or altered tool or improper usage of such tool. Color-Keyed Air Operated Bench Mounted Tools Std. Cat. No. Description Pkg. 5000 This compact heavy duty air tool installs Color-Keyed copper and aluminum connectors on wire sizes from 8 AWG to 500 kcmil. To crimp a connector, you simply insert the stripped wire into the connector barrel, position it in the crimping nest, and depress the foot pedal actuating the crimping dies it s that easy. Uses same dies as TBM. 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 8
Connector Tools Color-Keyed Installs code copper lugs and connectors #8 through 500 kcmil. Installs aluminum lugs and connectors #0 through 50 kcmil. Installs all code copper compression joints and (small) C taps. Installs Blackburn compression lugs and connectors. Comes complete with installing dies in a plastic carrying case; dies are color-coded and feature die-embossing for easy installation and inspection. TBM8S has Shure-Stake feature which insures positive compression. GO-NO GO GAUG MOVABL JAW LOWR DI UPPR DI TOOL HAD TBM8 and TBM8S Die Die Groove Gauging Cat. No. Cat. No. Color min.-max. Red.5-.8 Blue.8-.0 Grey.0-.5 Brown.0-.8 Green.-.5 Pink.5-.7 Black.8-.0 Orange.9-.5 Purple.80-.50 TBM8 Yellow.59-.5 TBM8S Gold.8-.0 Tan.9-.5 Olive.80-.50 Ruby.5-.55 5 White.09-. Red.5-.77 7 Blue.8-.70 8 Brown.855-.8 Tool comes complete with installing dies, plastic carrying case and wire brush. 95-5 Plastic Carrying Case for TBM8(S) 95-5M Steel Carrying Case for TBM8(S) Handle Spread Check. Insert upper die in place.. Close handles until lower die touches upper die.. Measure distance between ends of handles. Distance must be " min. and " max. Tool Adjustment. Loosen locking screw.. Turn adjusting screw clockwise to increase distance between handles; counterclockwise to decrease distance.. Tighten locking screw when the proper distance between handles is achieved. Gauging Procedure. Squeeze handles until jaws are fully closed.. Holding handles tightly closed, insert GO, NO-GO gauge into nest. GO gauge should enter freely. NO-GO should not enter. *Notice: If tool fails any of the above tests, do not attempt repair or adjustment. Call T&B tool service center to arrange for repair service. Any change, modification or alteration of the tool or use by the customer in a manner other than as specified by T&B shall void all warranties express or implied and the customer shall, therefore, assume all liability for any damage or injury caused by said changed, modified or altered tool or improper usage of such tool. Connector Cat. No. Cable Range Type Series Aluminum Copper 0000-000-000 (AL) Lugs 500-500 #0-50 KCMIL 5800-5900 (CU) #8-500 KCMIL Splices 0500-0900 (AL) #0-50 KCMIL 5000-5500-5800 (CU) #8-500 KCMIL #0 Main w/#0 Branch C-taps 5705-5750 to 50 KCMIL w//0 Branch Wire Joints 9,590 Cir Mils 500 to,00 Cir Mils 8 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connector Tools Installs Color-Keyed Connectors Fiberglass Handles. Two Stage Pump for Rapid Advance. All Cat. No. 5500 Series die sets are compatible with 00A & TBMM Tool. Installs Copper Connectors to 900 kcmil and Aluminum Connectors to 750 kcmil. Installs copper C taps through #5775 and aluminum H taps through #8 Installs grid connectors through 500 kcmil and 5 8" rod. Uses standard T&B Color-Keyed dies supplied with carrying case. -Ton Manual Hydraulic Insulated Tool Cat. No. Description Self-contained hydraulic crimping tool installs copper and aluminum Color-Keyed connectors; copper and aluminum lugs and -way connectors to 900 kcmil; copper C-taps thru #5775, aluminum H taps TBMM thru #8; grid connectors thru 50 kcmil, e" rod; features rapid-ram advance mechanism for fast installation, and short fiberglass handles for confined work spaces; develops -ton compression force, and uses standard T&B shell dies, not included; includes carrying case. Output Force tons max. Weight, less case 5. lbs. Maximum Length. in. Swivel C Head rotates 80 Installation Range for Color-Keyed Connectors Lugs Splices Copper No. 8 AWG to 900 kcmil No. 8 AWG to 900 kcmil Aluminum No. 0 AWG to 750 kcmil No. 0 AWG to 750 kcmil TBMMG Gauge and Testing dies in carrying case. Color-Keyed Die Table Cat. No. Die Code Color Copper Size AL Size *C-Taps 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 8
SMART Connector Tools Color-Keyed Wire Barrel Before Compression TBM8-750M- TBM8-750 After Compression the connector and conductor are formed into a solid mass. Rugged Hydraulic Tool Gives You Uniform Dependable Connections Lower Installed Costs The new SMART tools are designed to give you uniform, high quality compression connections over a wide connector range. It easily installs copper and aluminum lugs and two-way connectors from #8 AWG through 750 kcmil without changing dies. For the specified wire range, all you need is one hydraulic tool and one set of dies. You always have the right die size and virtually eliminate any selection mistakes. Productivity will be greatly improved especially when installing a variety of connector sizes or types. Initial investment is low and requires only a minimum tool/die inventory. These benefits add up to lower installed cost. SMART TOOLS From T&B Crimps 7 Color-Keyed Connector Sizes with No Die Changes How It Works The tool, which operates from a 9800 psi hydraulic pump, has an engineered, built-in intelligence. * The tool will sense the connector barrel diameter and apply just the right amount of compression force. This eliminates virtually all air spaces and forms the connector and conductor strands into a solid mass resulting in a high quality, low resistance connection. In addition, the tool clearly embosses T&B with each compression for positive verification that the correct tool was used. * System Novopress Specifications TBM8-750 Remote Head tool Weight: 9 lbs. (approx.) Height: in. Width: 7 in. Depth: 9 in. Wire Range: #8 AWG through 750 kcmil copper and aluminum Operating Pressure: 9800 psi Output Pressure: tons Coupler: Pioneer, female C -Type Yoke Offers Installation Convenience The C -type yoke configuration and the large die spacing allows the tool to slip directly over the connector. This means added speed and convenience when installing -way connectors, especially in confined spaces. Rugged Construction These ruggedly built tools are made from forged steel, and are well suited for both field and bench work. Their C- shaped heads, light weight, and compact size make it easy to use just about anywhere. TBM8-750M- Self-Contained Tool Weight: lbs. (approx.) Height: in. Width: 7 in. Wire Range: #8 AWG through 750 kcmil copper and aluminum Operating Pressure: 9800 psi Output Pressure: tons SMART TOOL Range Taking Features The following size copper Color-Keyed lugs and -way connectors, when crimped with the SMART TOOLS, Cat Nos. TBM8-750, TBM8-750-M produce these range taking capabilities: Copper Aluminum Standard Range Standard Range Wire Size Taking Wire Size Taking /0-AWG #-/0 AWG /0-AWG #-/0 AWG /0-AWG #-/0 AWG /0-AWG #-/0 AWG /0-AWG #-/0 AWG /0-AWG #-/0 AWG 00 kcmil #/0-00 kcmil 00 kcmil #/0-00 kcmil 50 kcmil 50-50 kcmil 50 kcmil 50-50 kcmil 500 kcmil 50-500 kcmil 500 kcmil /0-500 kcmil 750 kcmil 500-750 kcmil 750 kcmil 500-750 kcmil 8 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
SMART Connector Tools TBM8-750 Tool Color-Keyed #8 AWG through 750 kcmil connector sizes with no die changes installs copper and aluminum lugs and two-way connectors from #8 AWG through 750 kcmil. TBM8-750 Installs copper and aluminum lugs and connectors through 750 kcmil. No die change required for Tubular Lugs. Dies available to install H taps through #50 and copper C taps through #5775. Hydraulic Smart Tool Cat. No. TBM8-750 TBM8-750M- TBM8-750G TBM8-750C0 TBM8-750C50 TBM8-750C50 TBM8-750C550 TBM8-750CL TBM8-750HG TBM8-750HB Description Remote Head installs Color-Keyed #8 AWG through 750 kcmil aluminum & copper lugs, way connectors, and D through M bare STA-KON terminals with no die change out; the only additional die sets required are for H and C type compression taps; the new tool weighs only 9 lbs. and is in. long; operates on standard 0,000psi electric and manual pumps. U.L. and CSA Listed for T&B Color-Keyed connectors and uninsulated STA-KON terminals. Self-contained head installs same connectors as above tool; C Head swivels 90 for easy crimp positioning in confined spaces. Field compression gauging kit for both above tools. Die set installs Cat. No. 570 copper C taps. Die set installs Cat. Nos. 575, 570 copper C taps. Die set installs Cat. Nos. 575, 570 copper C taps. Die set installs Cat. Nos. 575, 5750 copper C taps. Die set installs Cat. No. 5755 through 5775 copper C taps. Die set installs Cat. No. 0 through 8 and 5 H taps. Die set installs Cat. No. 0 through 8 H taps. 97-80- TBM8-750 with insulated head 97-80- TBM8-75M- with insulated head TBM8-750 TBM8-750M- Remote Head tool Self-Contained tool Weight: 9 pounds (approx.) Weight: pounds (approx.) Height: d in. Height: d in. Width: r in. Width: r in. Depth: l in. Wire Range: #8 AWG through Wire Range: #8 AWG through 750 kcmil copper 750 kcmil copper and aluminum and aluminum Operating Pressure: 9800 psi Operating Pressure: 9800 psi Output Pressure: tons Output Pressure: tons Color-Keyed TBM8-750M- TBM8-750M- #8 AWG through 750 kcmil Copper and Aluminum Supplied with steel carrying case. Installs copper and aluminum lugs and connectors to 750 kcmil. No die change required for Tubular Lugs. Dies available to install H taps through #50 copper C taps through 5775. Supplied with metal carrying case. Gauging Procedure. Insert the test bar in the die opening: allow " from the end of the bar or the last crimp to prevent poor crimping.. Start the pump, holding pressure on the tool until full pressure is shown on the gauge.. Release the pressure.. Measure the crimped area of the test bar with a Vernier Caliper as shown in the sketch. 5. Accept the tool if the crimped bar is within the listed dimension and no leaks or functional problems are observed.. Tools not crimping the test bar to specification, that leak or have a functional problem should be returned to T&B Tool Service. Test Bar.5 ±.00 Calipers 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 85
Installation Tools NW Color-Keyed Dieless Tool Abstract to Reality! No longer a dream or a wish for one tool without worrying about which die to use or Where The Dies Are! The TBMSHX- will crimp all your needs through 750MCM Copper and here s the miracle a Hex Crimp with no flash! Order this tool today and test the results. Use your existing hydraulic system or if you need portability, try it with our new Pumpac II and you will find an unbeatable package. Refer to the specifications and product information below for requesting this truly amazing tool. Our sales persons will also be happy to demonstrate the tool and the amazing results for making the best connections. Unbeatable Package! Combined with our new Pumpac II, T&B S newest hydraulic pump, this tool can go anywhere you need it. The new Pumpac battery-powered hydraulic pumps come with improved power capabilities. Rated 0,000 PSI it can power any remote hydraulic tools. The battery power source delivers over a hundred crimps for large cable sizes, and both will charge in less than an hour. Combine the latest in tool technology and be the envy of your competitors! The features will keep you ahead with efficient and low cost installations. Weight: 8.75 lbs. Operating Pressure: 0,000 PSI Force: Tons Tubular Connector Range: Copper #8 AWG through 750 kcmil Aluminum # AWG through 00 kcmil Die Code / Color / Red / Blue 9 / Grey / Brown 7 / Green / Pink 5 / Black & Gold 50 / Orange & Tan 5 / Purple & Olive 0 / Ruby / White 7 / Red 7 / Blue 80 / No Color 87 / Brown 9 / Green 99 / Pink 0 / Black d 5d Color-Keyed Dieless Tool Cat. No. Crimp Range TBMSHX- #8 AWG through 750 kcmil CU / # AWG through 00 kcmil AL Tool Replaces These Aluminum Common OD Die Codes Code Die References Wire Range 5/8, BG, TU, G, PACH, B58CS, U-BG, 5 /0 STR - #8 STR 80, K80, 85, TX, 7, 9, I-A, CSA /0 ACSR-# AWG B80A, -/8, 9H, 55,, CSA, I-A 500 CPT-/0 STR. 0H, B0AH, 8, -5-, I-A, CSA8 750 CPT-97.5 8/ 8 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Battpac Battery Powered Compression and Cutting Tools Battpac Battery Powered Tools Designed for years of use, T&B quality Battpac tools are time-tested, rugged, and dependable compression tools. Battpac products are all essential component and commercial, and industrial connector and grounding installations. Hermetically Sealed Unit (Motor not exposed to environment/elements). Special.V Izumi Battery (fits all tools). Broadest Family of Battery Tools. -Ton Battery Powered Compression Tool Robust Tool Design. Insulated Crimp Heads. 5-0 Minute Battery Recharge. 5 Year Warranty (Includes Battery) The TBMBSCR is designed to crimp commonly used lugs, splices, service entrance connectors, H and C-taps. It can be easily carried and used in limited access areas because of its swivel head and compact design. The unique open yoke is also advantageous for C-tap, H-tap and splicing applications. Its six-ton output is equal to any comparable hand-held, hydraulic compression tool and far exceeds any mechanical crimper. A built-in factory pre-set 0,000 psi by-pass cartridge assures a complete compression every time. Always consult Thomas & Betts for proper die/connector combinations or read the information on the connector package. Accepts std. T&B six-ton dies and Blackburn OD58 series dies. Will not do splices over 50 MCM. Color-Keyed Standard Battpac Kit Includes: battery powered tool carrying strap carrying case CRCTBP batteries CRCTQC 5 minute AC charger Cat. No. TBMBSCR Specifications: Output ton Weight 8 lbs. w/battery Size " x " x " Description -Ton Battery Powered Compression Tool. Connector range: Lugs & splices H - taps /0 C - taps 5705 through 5750 #8-00 kcmil CU #0-00 kcmil AL NOT: When ordering the Smart battery add suffix SM (xample: TBMBSCR SM). TBMMG Jaw Pressure Verification Gauge. Standard Battpac Kit Includes: battery powered tool carrying strap carrying case CRCTBP batteries CH-TR 5 minute AC charger -Ton Battery Powered Compression Tool The TBMBSCR is a self-contained battery operated -ton compression tool. The large jaw opening is.5" which accepts mid-span copper and aluminum splices and cables up to 750 kcmil. When the splices are compressed they can be removed through the large jaw. This tool accepts T&B and Blackburn shell type dies. A built-in, pre-set 0,000 psi bypass cartridge will audibly kick out when the -ton pressure is achieved. Portability and handling is easy because the TBMBSCR system is self contained and compact. There is no tool set-up time or extra power source needed. Makes splicing a breeze. And with one finger trigger operation fatigue and muscle related strains are nearly eliminated. Safer work habits result from using these tools. Cat. No. TBMBSCR Description -Ton Battery Powered Compression Tool Specifications: Output ton Weight 0 lbs. w/battery Size 9" L x.5"w x 0.5"H Jaw opening.5" Connector range: Lugs & splices 900 kcmil CU, 750 kcmil AL NOT: When ordering the Smart battery add suffix SM (xample: TBMBSCR SM) TBMMG Jaw Pressure Verification Gauge. 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 87
Battpac Battery Powered Compression and Cutting Tools Color-Keyed Standard Battpac Kit Includes: battery powered tool carrying strap carrying case CRCTBP batteries CH-TR 5 minute AC charger 5-Ton Battery Powered Compression Tool You ve got the power with this self contained 5-ton tool. This exclusive state of the art tool features superior hydraulics with an internally sealed oil circuit, eliminating any need for refilling. Its high grade forged steel head includes a rotation of 80 degrees, a rapid two stage advance compression system, and accepts cables up to 000 kcmil copper and aluminum. The TBM5BSCR s entire circuitry is solid state, and the pumping circuit is designed with high and low stages. The high capacity battery offers 0% more compression cycles than regular batteries and can be recharged in 5 minutes or less. The TBM5BSCR will accept all T&B dies. Cat. No. TBM5BSCR Specifications: Output 5 ton Weight.75 lbs. w/battery Size " L x.5"w x "H Warranty years Tool & Battery Description 5-Ton Battery Powered Compression Tool. Connector range: Up to 500 kcmil CU, 000 AL NOT: When ordering the Smart battery add suffix SM (xample: TBM58BSCT SM). TBM5MG Jaw Pressure Verification Gauge. NW -Ton Dieless Battery Powered Compression Tool This is a self-contained -ton compression tool that features a unique dieless compression system. Using commonly found.v battery, the TBM8-750BSCR puts portability and convenience of a dieless compression tool in a lightweight, economical package. 8 AWG 750 kcmil range. -Ton Dieless Compression Tool Cat. No. Description TBM8-750BSCR Battpac LT -Ton Compression Tool. Includes carrying case, charger, two-batteries, carry strap (no dies). Specifications: Application Range: 8 AWG 750 kcmil Copper Connectors, 750 kcmil Aluminum Crimping Force: -Ton Compression Tool Rated Operating Pressure: 0,000 PSI Batteries:.V Batteries Construction: Open Forged Steel Head Dies: Die-less Crimp Verification: Positive Verification Weight: 9 Lbs. with Battery U.L. Listed 88 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Battpac Battery Powered Compression and Cutting Tools TBM5BSCT & TBM5BSCTS SPCIFICATIONS CUTTING TOOLS: TBM5BSCTS TBM5BSCT Drive Unit:.V DC Motor.V DC Motor Dimensions: " L x : W x.5" H " L x : W x.5" H Weight: 7. lbs. with battery 7. lbs. with battery Capacities: 750 kcmil CU 500 kcmil CU a" O.D. AL a" O.D. AL ACSR - kcmil ACSR - DO NOT CUT BATTRY CARTRIDG: (CRCTBP) Battery Type: Sealed NIckel Cadmium Voltage:.V DC Rated Current:.9Ah Dimensions:.5" L x.7" W x 5." H Weight:. lbs BATTRY CHARGR: (CRCTQC) Input Voltage: 0V AC Single Phase Charging Capacity: 0 VA Charging Time: 5 min. CRCTBP & CRCTBPI 5 min. CRCTBPI Dimensions: 7.5" L x.7" W x.5" H Weight: lbs OPTIONAL ACCSSORIS: Battery Pack: CRCTBPI Battery Cartridge: CRCTBPI or CRCTBP DC Charger: CRCTDC FATURS Fully automatic, self-contained power tool. Removable battery cartridge - simply change the cartridge for continuous use. One handed operation - control blade advancement and retraction with one hand. Color-Keyed GUID TO CUTTING CYCLS This guide indicates the number of cutting cycles that the TBM5BSCT and TBM5BSCTS can be expected to perform when the battery is fully charged. These figures are approximate and will vary according to the charging and other operating conditions, such as temperature, humidity, and battery condition. TOOL CONDUCTOR CRCTBPI & CRCTBP CRCTPBI TBM5BSCTS 750 kcmil CU 5 05 ACSR 50 50 TBM5BSCT 000 kcmil CU 5 5 500 kcmil a" Aluminum 0 90 Battpac Powered Cutter The TBM58BSCT is designed to cut ACSR AL & CU cables up to.50", regular guy wires and ground rods up to e". We also offer our smaller TBM0BSCT tool. Our Battpac cut is ideal for aerial bucket work and trench operations. This cutter is made for one-handed operation. Simply remove the pin latch, place over cable, reinsert pin and cut. A built-in by-pass will pop off if the material is beyond the cutters capacity. It is not recommended to cut hardened steel because blades will become damaged. Standard Battpac Kit Includes: battery powered tool carrying strap carrying case CRCTBP batteries CRCTQC 5 minute AC charger Cat. No. TBM58BSCT TBM0BSCT Specifications for TBM58BSCT Output ton Weight lbs. w/battery Size 7" x " x " Specifications for TBM0BSCT Output ton Weight 9.5 lbs. w/battery Size " x " x " Description Battery Powered Cutter Battery Powered Cutter, smaller version. Cutting capacities: TBM58BSCT TBM0BSCT Soft steel bolts W" (7mm) e" (mm) Rebar & ground rod e" (mm) d" (mm) ACSR d" (0mm) f" (0mm) CU & AL strands d" (0mm) f" (0mm) Standard guy wire e" (mm) d" (mm) Wire rope f" (0mm) f" (0mm) HS guy wire Do not cut NOT: When ordering the Smart battery add suffix SM (xample: TBM58BSCT SM). 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 89
Battpac Battery Powered Compression and Cutting Tools Color-Keyed Standard and Smart Replacement Battery The CRCTBP is a standard replacement battery. The battery s life expectancy is approximately 00 recharges. Cycles per charge for both batteries will vary depending on the type and size of the material being cut or compressed. The CRCTBPI Smart battery is the same as the standard CRCTBP with the addition of an L..D. display that will indicate its power capabilities for you. The. volt battery is interchangeable with all T&B Battpac products. It is self evaluating which allows the user to monitor the status of the battery s life and power between charges. The battery s capacity is shown with an L..D. indicator of five red lights on its side. Different light patterns will give the user specific battery information. For instance, when the bottom red light begins to flash, it is a warning that only 0% of the battery power remains and it must be recharged soon. You ll know that the battery is fully charged if you push the check button and all five lights turn on. RCYCLING: T&B will gladly accept any used Ni-Cd batteries for recycling. Please call for more details. Cat. No. CRCTBP CRCTBPI CRCTBPI Description Standard Replacement Battery Smart Replacement Battery Deep Cycle, xtended Life Battery Pack Standard Replacement Battery Hour Battery Charger It is a one hour standard battery charger for CRCTBP and CRCTBPI Battpac batteries. For CRCTBPI, charge time is three hours. Cat. No. CRCTCH Description Hour Battery Charger Standard 5 Minute Quick Charge The newest addition to the Battpac charger family is the model CRCTQC. It is a 5 minute quick charge device that is designed to charge the CRCTBP and CRCTBPI cartridges. It will also charge the CRCTBPI in 5 minutes. Cat. No. CRCTQC Description Standard 5 Minute Quick Charge Volt DC Charger The CRCTDC is a volt DC charger with charge times of one hour for the CRCTBP and CRCTBPI and three hours for the CRCTBPI. It can be plugged directly into an automotive cigarette lighter and has a built in overload fuse protector. Cat. No. CRCTDC CRCTAD Description -Volt DC Charger AC Adapter for Charger CRCTDC 90 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Battpac Battery Powered Compression and Cutting Tools Battpac LT Powered Compression Tool Battpac LT tools put the power in your hand, when and where you need it most. You re also left with a free hand to control the operation and position the connector with greater ease. Best of all, Battpac LT tools are affordably priced to make it comfortable on your wallet as well. T&B s Battpac LT tools include these prominent features: Ventilated, Air Cooled. Industry Standard Mikita.V Battery (available at retail stores) (fits all tools except LT pumpac which is V Mikita). Distinctive rgonomic Design. Reduced Weight. Lower Cost. Un-insulated Crimp Heads. Hour Battery Recharge. Year Warranty (Includes Battery). Battpac LT -Ton Ordering Information Cat. No. TBMBSCR TBM0BSCR TBM500BSCR Specifications: Application Range: Crimping Force: Rated Operating Pressure: 8,700 PSI Dimensions: Length: W Width: f Height: g Weight (with battery) Motor Battery (DC) Safety: Description Battpac LT Tool Kit. Includes tool, two batteries, charger, shoulder strap, wrist strap, carrying case (no dies). Complete Battpac LT Tool Kit with dies TBM through TBM5. Complete Battpac LT Tool Kit with dies TBM through TBM87. Suitable for installing electrical compession connectors for conductors up to 500 kcmil CU, 50 AL. tons 8 lbs.. V.V.0 Ah Unit is provided with maximum pressure relief valve. Color-Keyed NW Battpac LT -Ton Ordering Information Cat. No. BPLTBSCR Description Battpac LT -Ton Compression Tool. Includes carrying case, charger, two-batteries, carry strap. Specifications: Application Range: 8 AWG 900 kcmil Copper Connectors, 750 kcmil Aluminum Crimping Force: -Ton Compression Tool Rated Operating Pressure: 0,000 PSI Batteries:.V Batteries Construction: Open Forged Steel Head Dies: Dies are interchangeable with TBMM Mechanical Hydraulic Tool Weight: 5. Lbs. with Battery U.L. Listed 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 9
Battpac Battery Powered Compression and Cutting Tools Color-Keyed NW Battpac LT 8-Ton Ordering Information Cat. No. BPLT58BSCT Specifications: Crimping Force: Batteries: Construction: Weight: Construction: Max. Dia. Cut: Description Battpac LT 8-Ton Cutting Tool. Includes carrying case, charger, two-batteries, carry strap (no dies). 8-Ton Cutting Tool.V Batteries Forged Steel Head and Cutter Blades Forward Speeds Cuts Copper, Aluminum, Steel, Rebar, ACSR, Wire Rope 7. Lbs. with Battery.5 in. NW Battpac LT -Ton Ordering Information Cat. No. BPLT0BSCT Specifications: Crimping Force: Batteries: Construction: Weight: Max. Dia. Cut: Description Battpac LT -Ton Cutting Tool. Includes carrying case, charger, two-batteries, carry strap (no dies). -Ton Cutting Tool.V Batteries Forged Steel Head and Cutter Blades Cuts Copper, Aluminum, Steel, Rebar, ACSR, Wire Rope 9.5Lbs. with Battery.75 in. 9 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Battpac Battery Powered Compression and Cutting Tools NW Battpac LT Fast Cycle Cutting Tool Ordering Information Cat. No. BPLT5BSCT Specifications: Crimping Force: Batteries: Construction: Weight: Max. Dia. Cut: Fast Cycle Cutting Tool.0V Batteries Cuts Copper, Aluminum only.8 Lbs. a in.; 750 kcmil Copper Description Battpac LT Fast Cycle Cutting Tool. Includes carrying case, charger, two-batteries, carry strap (no dies). Color-Keyed NW Battpac LT 5-Ton Hydraulic Steel Punch Ordering Information Cat. No. Description TBMHP- Battpac LT 5-Ton Hydraulic Steel Punch. Includes case. Specifications: Crimping Force: 5-Ton Hydraulic Steel Punch Dies: Complete with 5 dies. Batteries:.0V Batteries Construction: Oval, Round, Square and Slotted Dies Capacity: d inch thick mild steel. Rated Operating Pressure: 0,000 PSI Operating from pump source Weight: only.8 Lbs. 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 9
Connector Tools Color-Keyed Features Wide Compression Range #8 through 00 kcmil copper lugs and splices. #0 through 00 kcmil alum. lugs and splices. 5705 through 5750 C taps. CHT-9 and CHT8-0 copper H taps. Also accepts Blackburn insert dies for OD58 tools. Lightweight Design Weighs less than 7 lbs. including dies. Color-coded Dies asy match with Thomas & Betts color-coded connectors. Dies sold separately or as a set. Die code embossing Inspectable crimp connections U.L./CSA Certified Listed with Color-Keyed or Blackburn connectors from Thomas & Betts. 5 Year Warranty against defects. Includes steel carrying case which holds up to 5 die sets. -Ton Hydraulic Insulated Head Cat. No. Description The TBMH Remote Hydraulic Crimping Head is a lightweight but powerful compression tool. The TBMH operates from any 0,000 psi hydraulic pump and crimps a wide range of compression TBMH lugs, splices and taps, either copper or aluminum. The dies are interchangeable for the wire ranges covered and all include die code embossing to ease the inspection of the completed connection. Output Force tons nominal Operating Pressure: 0,000 PSI Nominal (Safety By-Pass on pump set at 9800 PSI) Tool weight: d lbs. (without dies) Tool dimensions: d in. long, d in. wide Tool carrying case included Dies are ordered as a set ( pieces) Upper & lower dies are identical TBMH Application Information Color-Keyed Connector Dies TBMH Hydraulic Head Connector Size Copper C Tap Die Die Code Color Copper Aluminum Cat. No.** Cat. No. No. Code 8 AWG 0 AWG 5705 TON Red AWG 8 AWG 570 TON Blue AWG AWG 575 TON9 9 Grey AWG 570 TON Brown AWG AWG 575 TON7 7 Green /0 AWG AWG 570 TON H Pink /0 AWG AWG 575 TON5 5 Black/Gold /0 AWG /0 AWG 570 TON50 50 Orange/Tan /0 AWG /0 AWG 575 TON5 5H Purple/Olive /0 AWG TON0 0 Ruby 50 kcmil 5750 TON Yellow 00 kcmil /0 AWG TON White 50 kcmil 50 kcmil TON7 7H Red 00 kcmil 00 kcmil TON7 7 Blue 95/ TON80 80 Black 500 kcmil 50 kcmil TON87 87H Brown 00 kcmil 00 kcmil TON9 9 Green *xception Consult Connector Stuffer Sheets for Catalog No. series 900, 00 & 00. **Consult Connector Stuffer Sheet for Wire Ranges. Copper H-Tap Dies H-Tap Cat. No. Color Code Die Cat. No. CHT-9 Brown TON7R CHT8-0 Green TON7R Ordering Information Cat. No. Description Std. Pkg. TBMH Remote Ton Hydraulic Head TBMHD- Die Set for #8 thru 500 kcmil (-TON --TON 87) 9 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connector Tools -Ton Hydraulic Crimping Tool Cat. No. TBM Description -ton Hydraulic Tool; five sets of multi-nest dies for installing T&B Color-Keyed Connector from No. 8 AWG thru 750 kcmil copper and No. 0 AWG thru 750 kcmil aluminum; steel carrying case. Multi-Nest Die Set Die Chart Color Cat. No. Die Code Code FORGD STL To install H-Type compression taps, Cat. Nos. 0 thru 8. Use Die Cat. No. TBMD-H (not included). Order die separately. If using old style 700 Series Die Set, use adapter, Cat. No. TBMD-AR (not included) for adaptation to the above tool. Order adapter separately. Red TBMD- Blue H Purple 5H Yellow 9 Gray Brown TBMD- 99H Pink 0H/07H Black/ Orange 7 Green TBMD- Pink 87H Brown 9H Green Color-Keyed TBMD- 5 Black/Gold 50 Orange/Tan 7H Red 7H Blue TBMD-5 5 Purple/Olive 0 Ruby Yellow H White Output: Hydraulic Operating Pressure: Length (with coupling): Width: Height: Piston Diameter: Piston Stroke: Weight (wet): tons (nominal) 0,000 psi (maximum) d in. d in. n in..8 in..00 in. (nom.) approx. (9 lbs.) without dies -Ton Hydraulic Tool Cat. No. Description Tool guard M -ton hydraulic tool used to crimp #8-750 kcmil Color-Keyed connectors and Sta-Kon terminals; includes carrying case. Locking pin 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 95
Connector Tools Color-Keyed Installs copper and aluminum lugs and connectors through 500 kcmil. Installs all copper C taps and aluminum H taps. 5f c Installing Dies Upper & Lower Dies are interchangeable (Order as a Set Separately) f b ø e 5-Ton Hydraulic Tool Cat. No. TBM5I Output Force: Operating Pressure: Cylinder: Tool Weight: Installs Description Insulated 5-ton hydraulic tool; carrying case included. 5 tons nominal 0,000 psi nominal in. dia. d lbs. (without dies) 8 AWG - 500 kcmil Copper 0 AWG - 000 kcmil Aluminum 500 Series Fits directly into tool for larger size connectors, 800 kcmil-500 kcmil. 5500 Series Used in conjunction with 5500-TB Adapter, #8AWG-750 kcmil. * TBM5 MG Jaw Pressure Verification Gauge. Features: New longer, slimmer profile allows easier access into tight spaces, i.e. cable tray and central office applications. Wider jaw opening eases crimping of larger lugs, C taps and H taps. Uses existing interchangeable Thomas & Betts 5500 and 500 series dies and adapters (sold separately). Can be used to install copper and aluminum lugs and splices up to 000 kcmil, C and H taps and grid ground connectors. Runs with 0,000 PSI hydraulic pumps. 5 year warranty against defects. Includes steel carrying case. *Replaces Catalog Number TBM5 & TBM5PF & 97-5 c Pioneer Coupler Die Release Knob Retainer Pin Installs copper through 900 kcmil and Aluminum through 750 kcmil. Installs copper C taps #5755 through #5775 and aluminum H taps through #50. Installs grid connectors through 500 kcmil and 5 8" rod. Uses standard T&B Color-Keyed dies. Includes carrying case. Uses 5500 series dies only. -Ton Hydraulic Head Cat. No. Description 00A Remote -ton hydraulic head Output tons (nominal) Hydraulic Operating Pressure 0,000 psi (max.) Length (with coupling) d in. Width d in. Height b in. Piston Dia..8 in. Piston Stroke.5 in. max. Weight (without dies) 0 lbs. Installation Range for Color-Keyed Connectors Lugs Splices Copper No. 8 AWG to 900 kcmil No. 8 AWG to 900 kcmil Aluminum No. 0 AWG to 750 kcmil No. 0 AWG to 750 kcmil * TBMMG Jaw Pressure Verification Gauge. 0-Ton Installing Head Cat. No. Description 90 0-ton installing head 9 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connector Tools NW T&B s newest hydraulic pump goes where you need it. And goes and goes and goes... The new Pumpac II battery-powered hydraulic pump comes with improved power capabilities to get the job done every time. Rated for 0,000 PSI, Pumpac II pump supplies enough strength to power all the remote hydraulic heads in our tooling line. The powerful 8.8 volt batteries deliver over a hundred crimps with a /0 cable, or up to seventy crimps with 750 kcmil cable without recharging. And both batteries can be recharged and ready to go in just one hour. When you ve got to go, you want to finish the job when you get there. Next time, bring along a Pumpac II system from Thomas & Betts. You can leave the wires behind. T&B s Pumpac II kit includes these prominent features: High pressure, completely portable operation. Long-lasting crimp cycle performance between recharges. Push button remote control, allowing the operator to advance, hold or retract when needed. High pressure hose connects to a 0 swivel port, giving the hose more flexibility in confined spaces. Durable construction for years of use. Powered by dual. volt rechargeable batteries. Color-Keyed Pumpac II Cat. No. 950P Description Self Contained Battery Powered 8.8V Pump Standard Kit. Pumpac II Hydraulic Pump Accessories Cat. No. Description HOSP 0 ft. Hose HSP Hand Switch FSP Foot Switch Specifications Pump: Reciprocating Plunger Type Rated Pressure: 0,000 PSI Rated Voltage: 8.8V Dimensions: 7.5 X 9.8 X.9 Weight: 5 lbs. with two batteries Standard Pumpac II kit includes: Battery-powered Hydraulic Pump Steel Carrying case Carrying Strap CRCTBP.V Pumpac Batteries CRCTCH Battery Charger 0' Hose Hand Switch 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 97
Connector Tools Color-Keyed lectric hydraulic pump (0,000 P.S.I.) to operate all T&B remote hydraulic heads. 0 hand switch and 9 hydraulic hose required for operation. lectric Hydraulic Pump Cat. No. Description High pressure hydraulic pump for use with single acting cylinders 00 and tools rated for 0,000 psi operation; available in several configurations. All pumps are supplied with a metal carrying case. Motor: d hp, 5V 50-0 Hz 0 amps input Pumping Capacity: 70 cu. in./min. at 00 psi cu. in./min. at 000 psi 5 cu. in./min. at 5,000 psi 8 cu. in./min. at 0,000 psi Weight: 5 lbs. Reservoir Volume: 0 cu. in. (.5 gal.) Basic Pump Dimension: " x 8" x "H lectric Hydraulic Pump Accessories Cat. No. Description 0 Hand Switch-0 ft. 589A Foot Switch-0 ft. 9 0 ft. Non Metallic Hose 8 0 ft. Non Metallic Hose 00S Sled type stand for 00 pump A remote control switch is required. Order Cat. No. 0 for hand operation or Cat. No. 589A for foot operation. Foot/Hand Hydraulic Pump Cat. No. Description Combination Hand or Foot Operated Hydraulic Pump; this pump operates 0 all T&B hydraulic heads; built-in safety bypass valve, factory set at 9,800 psi, for proper installing pressure. Heavy-Duty Hydraulic Pump Cat. No. Description 875 New lectric Pump. Heavy-duty OM application. 879 Foot Switch for 875 pump. 98 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connector Tools lectric Hydraulic Pump with Shure-Stake Control Cat. No. 0A Description Shure-Stake electric hydraulic pump has same features as 00, but includes the Shure-Stake control mechanism; prevents under crimping. (pump pressure must reach 9,800 psi before recycling); requires hand or foot control; order switch and hose separately. Motor Rating: d HP, 5V, 50-0 Hz,.5 amps Maximum Pressure: 0,000 psi Pumping Capacity: 70 cu. in./min. at 00 psi cu. in./min. at 000 psi 5 cu. in./min. at 5000 psi 8 cu. in./min. at 0,000 psi Reservoir Volume: 0 cu. in. (.5 gal.) Basic Pump Dimension: 8d" x 0d" x "H Weight: 5 lbs. Application: Pump is suitable for use with all T&B hydraulic tools Color-Keyed lectric Hydraulic Pump Accessories Cat. No. Description Hand Switch-0 ft. Foot Switch-0 ft. 797 In line hydraulic pressure inspection gauge with male and female pioneer type coupler. A remote control switch is required to operate this unit. Use either a # (hand) or # (foot) switch. Hydraulic Oil Cat. No. Description 0 Hydraulic Oil Disconnect Couplers Cat. No. Description 798 Male pioneer quick disconnect coupler. 799 Female pioneer quick disconnect coupler. lectric Hydraulic Pump Std. Cat. No. Description Pkg. 80 lectric hydraulic pump, 0000 psi with Shure-Stake mechanism feature; this is a heavy duty OM pump with high flow rate; 5V, 0Hz, d HP, Amps; requires hand or foot control 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 99
Connector Tools Color-Keyed Cable Cutter Std. Wt. Cat. No. Description Pkg. ach Only " long, special advance stroke mechanism CSR750 greatly reduces handle force required to cut copper or aluminum cables up to 750 kcmil, short handles (0" long) enables the use of this slicer in confined spaces. Cable Cutter Fiberglass Handles Std. Wt. Cat. No. Cable Size Pkg. ach RF Up to 500 kcmil copper or aluminum. RF Up to 000 kcmil copper and aluminum. 8 For copper and aluminum cable only. Not for Steel. Replacement blades are available through tool service. Hydraulic Cutter Std. Wt. Cat. No. Description Pkg. ach 97- Remote head hydraulic cutter for Aluminum and Copper wires. 8.5 Maximum wire diameter d". Cable Stripper Std. Std. Wt. Cat. No. Cable Size Pkg. ach 8-CK # 000 kcmil 8B Replacement Slitting Blade for Cat. No. 8 Cable Bender Std. Wt. Cat. No. Cable Size Pkg. ach 9 For bending cable up to 750 kcmil Cable Stripper Std. Wt. Cat. No. Description Pkg. ach BCS8-0 Cable stripper for cable 8 AWG-/0 battery cable Replacement blade provided in the handle BCS8-0B Replacement blade.0 C-Tap Removal Tool Std. Wt. Cat. No. Description Pkg. ach CTR- C-Tap removal tool. 00 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Installation Tools Hydraulic Cutting Tool NW Hydraulic Cutting Tool New Model, Self-Contained / Durable Hand operated hydraulic tool specifically designed to cut copper, aluminum and telecommunications cables having a maximum overall diameter of.5". The tool features a double speed action: a fast advancing speed for rapid approach of the blades to the cable and a slower more powerful speed for cutting. The blades are manufactured from high strength special steel, heat treated to ensure a long service life. The head can easily be opened to allow the cutting of existing run cables. The head also can be rotated 80 degrees to enable the operator to position for the easiest use. The TBM0HC features an automatic safety valve to bypass oil when reaching maximum pressure; a pressure release device can also be activated during any point of operation. Color-Keyed Specifications: Max. Cutting Inches.5 Length 5.9 Dimensions Width in Inches.89 Weight (lbs.).55 Blackburn Cutter Cat. No. TBM0HC Cutting Range Maximum.5" Dia. For a powerful, batteryoperated alternative, turn to page 89 for a look at our Battpac Battery-Powered Cutting Tools. TBM5BSCT 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 0
Installation Tools NW Ground Rod Driver Color-Keyed Photo includes ground rod driver and insert For installing ground rods, there s no safer, simpler or more efffective tool than the Thomas & Betts Ground Rod Driver. It can be used on all types of ground rods including copper-bonded, galvanized and stainless steel. Integral inserts prevent the driver from slipping off the rod near ground level. The inserts are e" and f", and are interchangeable with the standard driver body. The convenient retaining collar holds the insert in the tool when not in use. Thomas & Betts Ground Rod Drivers have a heavy-duty steel cons-truction that allows maximum force for driving ground rods, while the efficient design ensures that minimal lifting force is required. The ground rod end is designed for high impact applications to ensure quality connections. Unique design allows installation of 0-footrods from ground level. Heavy-duty steel construction. rgonomic grip provides ease and comfort with increased safty. Complete with interchangeable parts that are range-taking for different diameter ground rods. Two interchangeable inserts allow the same tool to be used with all sizes of rods. Completely self-contained and easy to store. Maximum Weight Rod Diameter Pack Cat. No. Description (lb) (in.) Quantity TBRD58 5' Ground Rod Driver 5. with e" insert TBRD 5' Ground Rod Driver 5.75 with f" insert TBS58 Replacement e" insert. TBS58 Replacement f" insert.75 0 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Sealants and Lubricants Type WW Wire Bristle Brush Cat. No. Description WWB Complete Brush with Handle WRB Wire lement Only, Pair For removing oxides from conductor surfaces asy grip handle with glove guard to prevent rubber glove puncture Long life brushes can be rotated and are replaceable Handle and guard coated with durable nonconductive plastic Color-Keyed Seals around junction boxes, flashings, service mast entries, service cable entries and countless other applications asy to use, forms around irregular surfaces and configurations Highly resistant to cracking, drying and shrinking Cuts and trims easily Can be painted immediately after application Grey color No unpleasant odor +0 F to F workable temperature range -0 F to 50 F service temperature range Contains no asbestos Type DX Duct Seal Cat. No. Size DX- DX-5 DX-5S U.L. Classified R5 lb. Slug 5 lb. Slugs 5 lb. Slug Silicone Lubricant for High Voltage lectrical Work Cat. No. Size Std. Pkg. 0 grams 50 tubes 05 5 grams 00 tubes SL5 5 oz./ grams tubes Silicone lubricant 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 0
Installing Dies Color-Keyed Gauging Information for Standard Hex Dies TBM5I Die Code & 00 TBMM, 00A 90 Hex Nos. TBMH Dies Dies Dies Gauging TON 7 550.9-.07 TON 7 55.-. 75 *00.-.8 7 0.-.8 9 TON9 7 557-CK 0.8-.9.9-.5 TON 75 558 0.-.7 5 *0.5-.59 7 TON7 7 55-CK.9-.8 0 *0.97-.0 77 5508F.09-. H TON 5508.09-. 5 TON5 78 55 05.5-.59 50 TON50 79 550 0.9-.50 5 559.5-.59 5 70 55F 07.55-.55 5H TON5 55.55-.55 57 770.585-.59 58 8.585-.59 0 TON0 7 55-CK 08.587-.05 TON 77 550-CK 0.-. TON 55 09.57-.75 H 7.57-.75 7 55F.707-.75 7H TON7 7 55-CK.707-.75 7 TON7 55 0.75-.79 7H 7.75-.79 78 0.75-.79 80 TON80 50.790-.80 80H 75 557 557.790-.80 8 *70.85-.8 * Obsolete, consult factory for availability. Use same gauging for 5500F Series dies (see Fig. ). Gauges may be ordered from T&B Tool Service. Gauging Information for Standard Hex Dies TBM5I Die Code & 00 TBMM, 00A 90 Hex Nos. TBMH Dies Dies Dies Gauging 7H 50.7-.75 87.8-.879 87H TON87 7 550.8-.879 9 TON9.95-.95 9H 77 55CK, 5.95-.95 9 0.959-.977 9H 758 550.959-.977 99.979-.997 99H 78 5505.979-.997 00 5.005-.0 0A 759.09-.07 0H 79 555-CK.09-.07 07 5.0-.07 07H 750 508.0-.07.8-. H 75 509.8-. 5 08.-. 5H 75 550.-. 5.9-. 5H 50.9-..7-.5 0 7.99-.05 8.77-.8 0 8.9-.9 0H 50.9-.9 50 9.59-.8 50H 50.59-.8 0.09-.5 0.09-.5 8 7.8-.90 75.75-.7 0 8.07-.0 9.0-. 7.0-. * Obsolete, consult factory for availability. Use same gauging for 5500F Series dies (see Fig. ). Gauges may be ordered from T&B Tool Service. Hex Gauging Hex Gauging Fig. Fig. 0 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Installing Dies Round Gauging Installing Dies for High Voltage Connectors TBM5I, TBMM, 00A Die Code **Adapter** Non-Adapter Round Numbers Type Type Gauging 9R 5CA9R.0/.90 R 5CAR.8/. 7R 5CA7R.9/.8 R 5CAR./.0 5R 5CA5R.7/.0 9R 5CA9R.5/.50 5R 5CA5R.57/.5 0R 5CA0R.0/.59 R 5CAR.80/.8 7R 5CA7R.70/.78 7R 5CA7R.790/.778 87R 5CA87R.90/.89 9R 5CA9R.958/.9 0R 5CA0R.0/.00 5R 5C5R*.98/.8 **To be used with TBM5I only. **Use 5500-TB adapter with TBM5I tool. Not U.L. listed in TBMM/00A tool. Color-Keyed Installing Dies for Aluminum H Taps Cat. No. Description For TBM & 780 Green Color Code 790 Blue Color Code For TBM5I/00A/TBMM 550A* Green Color Code 550* Blue Color Code For TBM5I Only 5 Red Color Code 50 Black Color Code For TBM/S/0RS 70 Green Color Code 7 Blue Color Code For TBMH TON50 TON0 *Requires 5500-TB adapter with TBM5I Orange Color Code Green Color Code Installing Dies for COPPR H Taps Die Cat. No. mbossing Color Tools 50CHF F White TBM5I 50CH Z Yellow TBM5I 5CH N Brown TBM5I 5CA80RCH 80R Purple TBM5I/TBMM 00A 5CA7RCH 7R Brown TBM5I/TBMM/00A 5CA7RCH 7R Green TBM5I/TBMM/00A TON7R 7R Brown TBMH TON7R 7R Green TBMH Die Adapter for TBM5I Cat. No. 5500-TB Description Adapter Installing Dies for Figure and Figure 8 Ground Connectors Cable To Cable To Ground Rod To Rebar Die Selection Cat. No. lement A lement B lement B lement B lement A lement B 5855L # Sol. - # Str. # Sol. - # Str. 550A 550A 585L # Str. - 50 kcmil # Sol. - # Str. d" - e" Rod c" - d" # - # Rebar 5G8R 550A 5875L # Str. - 50 kcmil # Str. - 50 kcmil d" - e" Rod c" - d" # - # Rebar 5G8R 5G8R 5885L 50 kcmil - 500 kcmil # Sol. - # Str. e" - f" Rod e" - f" # - # Rebar 5GR 550A 5895L 50 kcmil - 500 kcmil # Str. - 50 kcmil e" - f" Rod e" - f" # - # Rebar 5GR 5G8R 5900L 50 kcmil - 500 kcmil # Str. - 50 kcmil e" - f" Rod e" - f" # - # Rebar 5GR 5GR 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 05
Installing Dies Cable Slicing Die Sets Cuts copper and aluminum insulated cable sizes from #8 AWG through 500 kcmil. Produces clean, squared end cut which eliminates extra trimming of conductor strands. Cat. No. Maximum Cable Size Tools Color-Keyed BY55 /0 TBMH and TBMBSCR 0C /0 TBMM AND 00A AND TBMBSCR 5CS 500 kcmil TBM5I AND TBM5BSCR 0 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connector, Tool and Die Chart M (00) TBM Connector Size TBM5S TBMS TBM8-750/- TBM-8 / 8S TBM-5 / 5S TBM / S (5000) Hydraulic Head Hydraulic Head Code Color-Keyed TBM8 Die TBM5 Die Cat. No. Cat. No. Die Die Die Die Copper Flex/ AL/CU Die Color Cat. No. Cat. No. Upper Die Lower Die Cat. No. Code No. Cat. No. Code No. 8 AWG 7/ 0 AWG Red 75 77 7 TBMD- AWG / 8 AWG Blue order order 75 77 7 TBMD- AWG 9/ AWG Gray 5 7 7 7 9 TBMD- 9 AWG 5/ Brown 7 77 75 TBMD- AWG 50/ AWG Green C-Taps Only 7 77 7 7 TBMD- 7 /0 5/ AWG Pink order order 75 77 77 TBMD- /0 75/ Black 55 7 77 78 5 TBMD- 5 /0 5/ Orange 7 77 79 50 TBMD- 50 /0 50/ Purple order order 75 77 70 5 TBMD-5 5 50 kcmil 550/ Yellow 5 7 7 77 TMBD-5 AWG Gold 7 77 78 5 TBMD- 5 /0 Tan order order 7 77 79 50 TBMD- 50 /0 Olive 57 75 77 70 5 TBMD-5 5 /0 Ruby 7 7 7 0 TBMD-5 0 00 kcmil /0 White 5 7 7 7 H TBMD-5 H 50 kcmil 775/(short) 50 kcmil Red 58 7 7 7 7H TBMD- 7H 00 kcmil 775/(long) 00 kcmil Blue 7 /0 only 7 7 7 7H TBMD- 7H 95/* N/A 79 7 75 80H N/A 500 kcmil 50 kcmil Brown 8 78 78 7-TB 87H TBMD- 87H 00 kcmil 00/ 00 kcmil Green 77 9H TBMD- 9H Green 9H 5/** Pink 700 kcmil 500 kcmil Pink 78 99H TBMD- 99H 750 kcmil 50 kcmil Black 79 0H TBMD- 0H 800 kcmil Orange 750 07H 700 kcmil Purple 75 H TBMD- H 900 kcmil 95/5 750 kcmil Yellow 75 5H TBMD- 5H 000 kcmil 800 kcmil 000 kcmil ** Standard barrel only. Long barrel requires Brown 87H. ** Standard barrel only. Long barrel requires Black 0H. Color-Keyed 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 07
Connector, Tool and Die Chart Color-Keyed Connector Size TBMBSCR / H TBMBSCR TBMBSCR / M / 00A* TBM5BSCR / 5I*** 90 (0 TON) Code Color-Keyed Die Die Die Die Die Die Die Die Die Die Copper Flex/ AL/CU Die Color Cat. No. Code No. Cat. No. Code No. Cat. No. Code No. Cat. No. Code No. Cat. No. Code No. 8 AWG 7/ 0 AWG Red TON TBM 550 550 AWG / 8 AWG Blue TON TBM 55 55 AWG 9/ AWG Gray TON9 9 TBM9 9 557-CK 9 557-CK 9 0 9 AWG 5/ Brown TON TBM 558 558 0 AWG 0/ AWG Green TON7 7 TBM7 7 55-CK 7 55-CK 7 7 /0 5/ AWG Pink TON TBM 5508 5508 H /0 75/ Black TON5 5 TBM5 5 55 5 55 5 05 5 /0 5/ Orange TON50 50 TBM50 50 550 50 550 50 0 50 /0 50/ Purple TON5 5 TBM5 5 55 5 55 5H 07 5H 50 kcmil 550/ Yellow TON TBM 550-CK 550-CK 97-9-7 AWG Gold TON5 5 TBM5 5 55 5 55 5 05 5 /0 Tan TON50 50 TBM50 50 550 50 550 50 0 50 /0 Olive TON5 5 TBM5 5 55 5 55 5H 07 5 /0 Ruby TON0 0 TBM0 0 55-CK 0 55-CK 0 08 0 00 kcmil /0 White TON H TBM 55 H 55 H 09 50 kcmil 775/(short) 50 kcmil Red TON7 7H TBM7 7 55-CK 7H 55-CK 7H 7 00 kcmil 775/(long) 00 kcmil Blue TON7 7H TBM7 7 55 7H 55 7H 0 7 95/* N/A TON80 80H TBM80 80 557 80H 557 80H N/A 50 80 500 kcmil 50 kcmil Brown TON87 87H TBM87 87 550 87H 550 87H 87 00 kcmil 00/ 00 kcmil Green TON9 9H 5 9H 9 Green 55-CK 9H 55-CK 9H 5/** Pink 700 kcmil 500 kcmil Pink 99H 5505 99H 5505 99H 99 750 kcmil 50 kcmil Black 0H 555-CK 0H 555-CK 0H 750 0 800 kcmil Orange 07H 508 07H 5 07 700 kcmil Purple H 509 H 900 kcmil 95/ 750 kcmil Yellow 5H 550 5H 550 5H 08 5 000 kcmil 800 kcmil 50 5H 5 000 kcmil 50 0H 8 0 50 50H 9 50 *** Standard barrel only. Long barrel requires Brown 87H. *** Standard barrel only. Long barrel requires Black 0H. *** 5500 Series dies require 5500-TB adapter. 5500F for full size die to fit TBM5I without adapter. 08 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connector, Tool and Die Chart For Copper H-Taps Conductor Size Code Cable (Flex Cable) Installation # of Die Strip Insulating Main Branch Branch Branch H-Tap Color DI TOOL crimps mbossing Length Cover 8- (8-) 8- (8-) CHT8-0 Green 5CA7RCH* Group 7R d" HTCS - Str / Sol (-8) - Str / Sol (-8) 8- (8-) 8- (8-) CHT-9 Brown 5CA7RCH* Group 7R g" 50- (/0-) 8- (8-) 8- (8-) CHT50-8 Purple 5CA80RCH* Group 80R a" HTC0 50- (/0-) - Str / Sol (-8) 8- (8-) CHT50-7 Purple 5CA80RCH* Group 80R a" 50- (/0-) 50- (/0-) CHT50- Purple 5CA80RCH* Group 80R m" 500-/0 (50-/0) 50-/0 (/0-/0) Str - (-8) 8- (8-) CHT5000-5 Brown 5CH Group N a" 500-/0 (50-/0) 500-/0 (50-/0) CHT5000- Brown 5CH Group N a" 750-50 (550-500) /0-/0 (50-/0) Str - (-8) - (-) CHT7500- Yellow 50CH Group Z a" HTC500 750-50 (550-500) 750-50 (550-50) CHT75050- Yellow 50CH Group Z c" 750 (750-500) 50-/0 STR & FLX CHT7500- Yellow 50CH Group Z a" (750-500) (750) (750-500) (50) CHT75050-F White 50CHF Group F a" HTC000 ** Requires optional adapter 5500-TB when used with hydraulic head TBM5I and TBM5BSCR Group = TBM5I, TBM5BSCR, TBMM, TBMBSCR, 00A Group = TBM5I, TBM5BSCR Color-Keyed 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 09
Connector, Tool and Die Chart For Standard C-Taps Color-Keyed COD WIR COMB. CIR. ARA RANG Group TBMBSCR SMART Tool Group Group INSULATION CHOIC Main Branch C-Tap Color DI DI DI ADHSIV SHRINK TUBING 5705 Red TON TBM HS- Accommodates This Range 0 0 570 Blue TON TBM 8 0, 575 Gray TON9 TBM9 8 8,0, OR 5 8, 0, 570 Brown TON TBM TBM8-750C0, 8, 8, 0, *** 575 Green TON7 TBM7 TBM8-750C50 OR 5, 5 HS-, 8, 0, 570 Pink TON TBM TBM8-750C50 AC5X Accommodates This ntire Range 5, 5,, 8, 0, 575 Black TON5 TBM5 TBM8-750C50, 5, /0, 5,, 8, 0, 570 Orange TON50 TBM50 TBM8-750C50,, HS-0 /0,, 5,, 8, 0, 575 Purple TON5 TBM5 TBM8-750C550 /0,, /0,,, 5,, 8, 0, 5750 Yellow TON TBM TBM8-750C550 /0, /0 /0, *** When using AWG on main and AWG on branch with smart tools and dies, AWG wire must be doubled (hair-pinned) and placed on branch for crimping Group = TBMH / TBMBSCR Group = TBM5S, TBM and require compressions within each crimp area Group = TBM5 / 5S, TBM / S, TBM8 / 8S, TBMH and require compression within each crimp area 0 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Connector, Tool and Die Chart For Large C-Taps COD COPPR RANG RGULAR TOOLS SMART TOOL INSULATION CHOIC # OF # OF ADHSIV SHRINK Main Branch C-Tap * Color TOOLS DIS DI COD CRIMPS*** TOOLS DI CRIMPS PAD TUBING 5755 Blue M 7 7H TBM8-750 TBM8-750CL AC5X7 /0 /0- TBM TBMD- TBM8-750M- /0 /0- TBMM 7 /0 /0- TBM5I 55 ** /0-8 00A /0 /0-570 Brown TBMBSCR 7-TB 87H /0 /0- TBM5BSCR TBMD- HS-0 /0 /0-50 /0-8 550 ** /0 /0-575 Pink 78 99H /0 /0- TBMD- /0 /0-50 /0-5505 ** 00 /0-8 /0 /0-/0 5770 Black 79 0H 50 50- TBMD- 00 /0-50 /0-555 -CK ** 50 50 5775 Yellow 75 5H 00 00-/0 TBMD- HS0-00 50 50-/0 00 00-550 ** 50 50-500 50-**** 50 50-/0 5780 TBM5I 50 5H 00 00-/0 TBM5BSCR 50 50-500 500- N/A 750 /0-5785 N/A HS500-000 500 /0-/0 750/500 750-/0 5790 * For tin plate finish add TP to Cat. No. listed (xample: 5755TP) ** Use with adapter Cat. No. 5500-TB (Note: If 5500 dies have a suffix F they are full sized dies and can be used with the TBM5I without an adapter. *** When using compact copper cable, apply additional overlapping crimps so that C-tap is crimped from end to end. **** # AWG branch must be doubled 000 series dies go with M tool, TBMD-# series dies go with TBM tool, and 5500 series dies go with TBMM/BSCR/00A/TBM5I/5BSCR Color-Keyed 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Tool Services Color-Keyed -800-8-TOOL (85) Thomas & Betts Tool Service Thomas & Betts Tool Service has a staff of highly trained, experienced and dedicated technicians and application specialists to support our customers in every aspect of their tooling needs. The Tool Service Department is capable of repairing all Thomas & Betts tools; from delicate fiber optic cleaving tools to large hydraulic pumps and crimping heads. The department is also responsible for warranty repairs and will supply a loaner tool when necessary. For the customer that is capable of repairing their own tools, Tool Service also sells the component parts. In addition, they can provide the technical data and information required. Other services include the calibration or certification of tools to meet applicable standards including inhouse certification of tools for larger OM S in conjunction with the ISO 9000 programs. Tool Service also administrates the lease tools available for the OM market. There is also a tool rental program powered toward contractor jobs where the tools will be needed for a relatively short period of time. The Application Tool Specialist also supports the field sales organization in tool demos, customer training and tool installations. Arrangements are made with the local sales representative. There are four Thomas & Betts Tool Service Centers to serve our customers quickly and efficiently, located near Philadelphia, PA., Chicago, IL, Reno, NV and Charlotte, NC. Contact the service center most convenient for you. Limited Warranty Thomas & Betts manufactures these tools to be free of defects in material and workmanship for the time specified below. Should any defect occur during the specified time period, Thomas & Betts will repair or replace the tool at its option. Limitations and xclusions THIS WARRANTY IS IN LIU OF ALL OTHR RPRSNTATIONS AND XPRSSD AND IMPLID WARRANTIS (INCLUDING TH IMPLID WARRANTIS OF MRCHANTABILITY AND FITNSS FOR US) AND UNDR NO CIRCUMSTANCS SHALL THOMAS & BTTS B LIABL FOR ANY INCIDNTAL OR CONSQUNTIAL DAMAGS OR LOSSS. THIS WARRANTY IS NON-TRANSFRABL AND RPLACMNT OF DFCTIV PARTS MUST B MAD AT A FACILITY DSIGNATD BY TH MANUFACTURR. Direct all inquiries to: Thomas & Betts Tool Repair Center -800-8-TOOL (85) 90 DAYS lectronic Operated Tools (Printers, Testers) Individual Die YAR Pneumatic Tools Cable Cutters, Strippers TY-Tools ID Systems YARS Mechanical Hand Tools With Ratchet or Shure-Stake Hydraulic Pumps (Battery Operated Tools Included) 5 YARS Mechanical Hand Tools Without Ratchet or Shure-Stake Hydraulic Tools (Self-Contained and Remote Heads) LIFTIM lectricians' Supply Hand Tools 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Product Overview.......................... F Compression H-Tap Connectors........... F-F Service ntrance Connectors............ F-F5 Distribution Compression Connectors...... F-F Compression Stirrup Connectors......... F-F5 Colour-Coded Compression Connectors......................... F-F Automatic Splices......................... F5 Automatic Deadends................... F-F7 Service Wedge Clamps.................... F8 F
Compression Connectors Product Overview Type WR Wide Range Compression Connectors Pages F-F9 Type CF Copper Compression Tap Connectors Page F0 Type C Compression Tap Covers Page F Type CS, CSC 5 8" Service ntrance Sleeves With Cover Page F Type KL Large Compression Service ntrance Sleeves Page F F Blackburn Type ICS 5 8" Insulated Service ntrance Sleeves Page F Type IKL Insulated Large Service ntrance Sleeves Page F Type TR Triplex Neutral Splices Page F5 Type RS Non-Tension Aluminum Splices Page F5 Type ACJ, RCJ Aluminum Jumper Sleeves Pages F-F7 Type AC, RC Full Tension Aluminum Splices Pages F8-F9 Type CTS Copper Full Tension Splices Page F0 Type PCS, PKL, PRS Pigtail Compression Sleeves Page F0 Type AL Aluminum Compression Terminal Lugs Page F Type ALS Aluminum Compression Terminal Lugs Page F Type WRQ, WRS, SC, CCS, QC Compression Stirrups Pages F-F5 Type LP Line Protector Sleeves Page F5 Type CTL Copper Short Barrel Connectors Page F Type CTL-L, LCN Copper Long Barrel Connectors Pages F7-F9 Type CU, CSP Copper Compression Splices Pages F0-F Type ATL Aluminum Compression Connectors Pages F-F Type ASP Aluminum Splices Page F Type PA Pin Adapter Terminals Page F Type ATS Automatic Splices Page F5 Type ATD-ZB Stainless Steel Bail Page F Type ATD-CB Clevis Bracket Page F7 Type ATD-FB Flexible Bail Page F7 Type W Wedge Clamp Page F8 F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Compression H-Tap Connectors Type WR Wide Range Aluminum Tap Connectors For combinations of aluminum-aluminum and aluminum-copper conductors. Pass the requirements of ANSI C9.. Standard compression tools and dies install all sizes. Seven Connector Program provides superior connector performance, lower connection costs and simplified installation procedures. Fold-in tabs provide positive tab interlock as tool closes. Field-proven ribbed design provides unpalled connector/conductor contact, without distorting the conductor s shape. Made of 50 aluminum alloy. Pre-filled with an oxide inhibitor which is held captive in the rib/connection area RUS Listed. All connectors reversible. For copper to copper combinations, use CF type shown on page F0. F Type WR O and D Die Seven Connector Program Cat. No. Connector No. WR89 WR89 WR79 WR79 5 WR99 WR9 7 Conductor Range Installation Information Standard Conductor Compact Conductor Diameter (in.) Connector No. Indents Con- Main Tap Main Tap Main Tap Length nector Mech. Hyd. ACSR Str. Sol. ACSR Str. Sol. ACSR Str. ACSR Str. max. min. max. min. L Die Tool Tool WR59.... 7 " O /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 8 50 /0 8 /0 /0 8 /0 /0 /0 /0 /0 /0 /0 50 /0 50 /0 50 /0 /0 /0 8 /0 /0 /0 /0 /0 50 /0.9... " O 5.70.98.. " D 5.70..70. " D 5.5.75.. " D 5.5..7.8 " D.5..5. 7 " D 7 Blackburn 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com F
Compression H-Tap Connectors Main Tap F Blackburn Type WR Supplemental O and D Die Connectors Conductor Range Installation Information Standard Conductor Compact Conductor Diameter (in.) Connector Con- No. Indents Main Tap Main Tap Main Tap Length nector Mech. Hyd. Cat. No. ACSR Str. Sol. ACSR Str. Sol. ACSR Str. ACSR Str. max. min. max. min. L Die Tool Tool WR9.... " O 5 WR79 WR99 WR00 WR59 WR99 WR9 WR9 WR9 WR9 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0.98... " O 5.98... " O 5.9..9. " O.9...9 7 8" D 5.70.98.. " D.98..98. 7 8" D 5.7.5.. 7 8" D 5.70.0.98. 7 8" D 5.7.0.7. 7 8" D 5 F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Compression H-Tap Connectors Main Tap F Type WR Supplemental O and D Die Connectors Conductor Range Installation Information Standard Conductor* Compact Conductor Diameter (in.) Connector Con- No. Indents Main Tap Main Tap Main Tap Length nector Mech. Hyd. Cat. No. ACSR Str. Sol. ACSR Str. Sol. ACSR Str. ACSR Str. max. min. max. min. L Die Tool Tool WR9 /0 /0 /0 /0.50...9 7 8" D 5 WR9 WR59 WR9 WR9** WR89 WR89** /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 50 /0 50 /0 50 /0 /0 50 /0 50 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0.50..7. 8" D.5... 7 8" D.5..7. 7 8" D.5..7. 7 8" D 5.5..70.7 " D.5..70. " D Blackburn *Will accept conductors of these same wire sizes with a % reduction of diameter (compressed). **This range possible only when crimped with hydraulic tool. 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com F5
Compression H-Tap Connectors Fig. Fig. Main Main Tap Tap F Blackburn Type WR Wide Range N Die Tap Connectors for Hydraulic Tools, -Ton and Greater Cat. No. WR775 WR85 WR85 WR875** WR885 Conductor Range Standard Conductor* Compact Conductor Diameter (in.) Main Tap Main Tap Main Tap ACSR Str. ACSR Str. Sol. ACSR Str. ACSR Str. max. min. max. min. * Will accept conductors of these same wire sizes with a % reduction of diameter (compressed). ** Not reversible (Fig. ) Connector Length L For Use With Tool /0 /0 00 /0 /0 /0 /0 /0 97 /0 /0 /0 97 8 /0 500 /0 50 77 WR75 77 97.75.50.7. " 97 8 /0 77 8 97 /0 77 8 97 /0 00 50 00 97 50 00 50 /0 55 500 00 97 50 00 50 500 00 97 50 00 50 /0 97 8 /0 /0 /0 /0 /0 /0 /0 8 77 8 97 /0 00 97 50 00 50 /0 /0 /0 /0 /0 /0 /0 50 00 50 500 00 97 50 00 50 /0 /0 /0 /0 /0 /0 /0 97 77 97 55 77 97 55 77 97 55 77 97 97 50 500 77 97 50 00 50 55 77 97 50 55 77 97 50 00 50 55 77 97 50 00 50 77 97 /0 /0 /0 /0 /0 97 55 77 97 500 77 97 00 50 /0 /0 /0 50 /0 /0 00 97 50 00 50 55 77 97 50 00 50 Installation Information No. of Indents.7.50.7.50 " JBA,.858.50.7. " JBB, A and Y-5 tools.858.50.5.8 ".858.50.8.50 ".8.50.8.50 " F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Compression H-Tap Connectors Fig. Fig. Main Main Tap Tap F Type WR Wide Range N Die Tap Connectors for Hydraulic Tools, 0-Ton and Greater Cat. No. WR99 WR79 WR79 WR779 WR799 WR89 WR89 WR879** WR889 Conductor Range Standard Conductor* Compact Conductor Diameter (in.) Main Tap Main Tap Main Tap ACSR Str. ACSR Str. Sol. ACSR Str. ACSR Str. max. min. max. min. 97 8 77 8 77 8 97 77 8 97 00 97 50 00 50 500 50 55 500 77 50 00 97 50 500 00 97 50 /0 /0 /0 /0 /0 /0 97 8 /0 /0 /0 /0 /0 8 77 8 97 /0 /0 /0 /0 /0 00 97 50 50 /0 /0 /0 /0 50 00 500 00 97 50 /0 /0 /0 /0 77 97 /0 /0 /0 /0 97 77 97 77 8 55 77 97 55 77 97 77 97 50 00 500 50 55 77 97 55 77 97 50 /0 /0 /0 /0 77 97 /0 /0 /0 /0 97 55 77 97 /0 /0 /0 50 /0 77 97 /0 /0 /0 50 /0 97 50 55 77 97 50.7.8.575.8.570.858.59. Connector Length L For Use With Tool Installation Information No. of Indents.. ".7.89 ".5.98 ".7.570 " JBA, JBB, WH, PH, A.70.0 " and Y-5 tools.77.89 ".5.77 ".8.59 ".8. " *Will accept conductors of these same wire sizes with a % reduction of diameter (compressed). Tap wire must be installed in B groove. **Not reversible (Fig. ). Blackburn 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com F7
Compression H-Tap Connectors Main Tap F Blackburn Type WR Wide Range R Die Tap Connectors Cat. No. WR99 WR99 WR99 WR989 WR999 Conductor Range Standard Conductor Compact Conductor Diameter (in.) Main Tap Main Tap Main Tap ACSR Str. ACSR Str. ACSR Str. ACSR Str. max. min. max. min. 900 87 800 795 750 75 700 00 95 900 87 000 900 Connector Length L Installation Information 97 50 8 97 50 WR909 /0 00 00 50.8.98 R 55 8 77 97 00 795 7 75 05 55 77 0 7 95 5 7 900 87 795 75 55 550 500 00 77 50 00 97 50 0 000 900 800 795 750 /0 /0 /0 55 8 77 97 00 8 /0 /0 /0 /0 55 8 77 97 00 795 7 75 05 55 77 0 7 95 5 7 900 87 795 75 /0 /0 /0 00 55 550 500 77 50 00 97 50 50 50 /0 /0 /0 00 55 550 500 77 50 00 97 50 900 87 800 795 750 75 700 00 0 000 900 800 795 750 55 77 97 95 87 795 95 900 700 55 500 77 50 000 95 87 795 750 000 900 /0 /0 /0 55 77 97 97 8 /0 /0 /0 55 77 97 95 87 795 50 /0 /0 700 55 77 50 97 50 00 50 /0 /0 700 55 77 50 000 95 87 795 750.89.08..88.7.997 For Use Connector No. of With Tool Die Indents.89. R.8.98 JB0A, JB0B, Y0, 0A and PH- tools R.89. R.08.88 R.7.997 R F8 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Compression H-Tap Connectors Main Main Tap B Tap A Tap A Fig. Fig. F Type WR Street Lighting Compression Connectors Cat. No. Conductor Range Standard Conductor* Diameter (in.) Main Tap A Tap B Main Tap A Tap B ACSR Str. Sol. Str. Sol. Str. Sol. max. min. max. min. max. min. Installation Information No. Indents 8 8 0 0 5 8 WR9.9.8..0 " BG WR9 WR50 WR50** Figure No. /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 /0 8 0 8 0 8 0 * Will accept conductors of these same wire sizes with a % reduction of diameter (compressed). ** This range possible only when crimped with hydraulic tool. 8 0 8 0 8 0 Connector Length L Connector Die Mech. Tool.9.50..00.09.0 " O Hyd. Tool.5...00.09.0 " D.5.5..00.09.0 " D Blackburn 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com F9
Compression H-Tap Connectors BKB CF- BKB CFS- For tapping copper conductors to unbroken main copper conductors. xtruded pure electrolytic copper. Full length tab for easy installation. fficient design for lower crimping force. Standard compression tools and dies. Single and double tab designs. RUS listed. DI B, T, 5/8 DI B, T, 5/8 F Blackburn Type CF Copper Compression Tap Connectors Cat. No. CF- Figure No. CFS- Conductor Range Installation Information Dimensional Information Standard Conductor* Diameter (in.)* Mechanical Tools*** Hydraulic Tools*** Main Tap Main Tap Sol. Str. Sol. Str. max. min. max. min. CF- CFS- CF0- CF00- /0 /0 CF0- /0 /0 CF00- /0 /0 CF0- CF00- CF00- /0 /0 /0 /0 /0 /0 /0 /0 /0 8 8.0..0.8.97.79 8.0..0.8.8.7.58.0.58.0..8.58.0.58..07.8.7.9.58..50.00 /0 /0 /0 /0 /0.7.9.7.9.0.050.9.8.58.0.70.9.9.8..9.70.0.58..58.0.98. /0 /0 /0 /0.58..7.9.99..58..58..5.8 H" H" Connector Type MD JBA H TBM5/TBM5PF (min.) Length OD 58 O Series JBB Series Y-5 Y5/Y " B,T B,T W-KB BKT BKT 5 5 BKT B 8 8 W-BG U-BG U-BG B,T B,T W-KB BKT BKT 5 5 BKT BKT 8 8 W-BG U-BG U-BG K K W-KK BKT K K W-KK W-KK BKT BKT BKT O O O O O O O O K-C C K-C K-C K-C C K-C K-C D** D** D** D** D** D** D** D** D** D** D** D** *Decimal dimensions are for conventional conductor, not Copperweld or Alumoweld. **Blackburn D dies. ***Three indents with mechanical tools and one indent with hydraulic tools. 5 ton/head use appropriate die adapters. " 7 " 7 8" 8" «H» A B «H» (MIN) «H» A B «H» (MIN) F0 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Compression H-Tap Connectors/Service ntrance Connectors Type C Compression Connector Covers Dimension Cat. No. Capacity* Height Length Width CBB All e" O.D., sleeves " long or less.0.00.05 C5C All O Die taps, f" long or less.0.75.5 C7C All D Die taps, d" long or less.80 5.00.5 C9 All N and D die taps, up to " long.75.5.00 C9L All N and D die taps, up to 5" long.75 7.5.00 *Before compression Hinged polyethylene cover. Installs easily, quickly less expensive than taping. Positive snap-locks fasten securely. Drain ports prevent accumulation of corrosion-causing moisture. Ultra-violet stabilized. Types CS and CSC Service ntrance Sleeves, e Die nd A" nd B Cat. No. Conductor Range Conductor Range Sleeve Bare Diameter (in.) Diameter (in.) With Colour Sleeve Cover ASCR AWG max. min. Code ASCR AWG max. min. Colour Code F Blackburn For combinations of aluminum-aluminum and aluminum-copper conductors. Pass the requirements of ANSI C9.. Sleeves are made of highly conductive aluminum. Quick identification with colour-coded foil caps. Install with standard compression dies. CS CSC CS CSC CS CSC CS CSC CS5 CSC5, 7 CS CSC, 7 CS7 CSC7, 7 CS8 CSC8, 7 8 str... Green 8 str. sol. sol. str. Blue 0 str. sol. 8 sol. str..0.8 Blue 8 str. sol. sol. str. Blue str. sol. sol. - str. Orange 0 str. sol. 8 sol. - str. Orange 8 str. sol. sol..58. - str. Orange str. sol. sol. - str. Orange - str., 7 sol. sol. CS9 CSC9, 7 - str. Red 0 str. 8 sol. CS70 CSC70, 7 - str. Red 8 str. sol. CS7 CSC7, 7 - str..8.9 Red str. sol. CS7 CSC7, 7 - str. Red - str., 7 sol... Green.8. Brown.. Green.0.8 Blue.8. Brown.. Green.0.8 Blue.58. Orange.8. Brown.. Green.0.8 Blue.58. Orange CS7 CSC7, 7 - str. Red, 7 - str..8.9 Red Installation Information Installation Dies Cat. No. Mech. Hyd. All 5 8 (OD58 Tool) Peach, U-BG BG, G, TU B58CS, 5 CS7 CSC7 /0 /0 str. Yellow 8 str. sol... Green CS75 CSC75 /0 /0 str. Yellow str. sol..0.8 Blue CS7 CSC7 /0 /0 str..98.8 Yellow - str., 7 sol..58. Orange CS77 CSC77 /0 /0 str. Yellow, 7 - str..8.9 Red CS78 CSC78 /0 /0 str. Yellow /0 /0 str..98.8 Yellow CS8 CSC8 /0 str... Grey /0 /0 str..98.8 Yellow CS85 CSC85 /0 str. Grey /0 str... Grey RUS Listed. 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com F
Service ntrance Connectors F Blackburn For combinations of aluminum-aluminum and aluminum-copper conductors. Pass the requirements of ANSI C9.. Splices large conductors required for commercial service; use as low cost reducing sleeve. All sizes can be installed with popular mechanical and hydraulic tools. Center stop assures proper conductor positioning. Quick identification with colour-coded foil caps. Installation Information Installation Dies Cat. No. Mech. Hyd. All 80, W-K80 80, U-K80 I-A, TX U-9, B9A Type KL Large Compression Service ntrance Sleeves, 80 Die Cat. No. KL0- str. str..8.7 Blue str. compact str. compact.8.7 Blue KL- str. str... Orange str. compact str. compact..7 Orange KL5- str. str..9. Red str. compact str. compact.9. Red /0 sol. Al, str. /0 sol. Al, str. KL- ACSR,.. Red str. compact.. Red /0 str. comp ACSR /0 ACSR /0 ACSR KL- /0 str..98.8 Yellow /0 str..98.8 Yellow /0 str. compact /0 str. compact KL5- KL- KL7- KL5- KL55- KL5- KL57- KL58- KL- KL5- KL- KL7- nd A" nd B Conductor Range Diameter (in.) Color Conductor Range Diameter (in.) max. min. Code max. min. /0 ASCR /0 str..8. Gray /0 str. compact /0 ASCR /0 str..50. Black /0 str. compact /0 ASCR /0 str..5.5 Pink ACSR, str. str. compact /0 ACSR, /0 str. /0 str. compact /0 ACSR, /0 str. /0 str. compact ACSR, str. sol. ACSR, str. str. compact /0 ACSR, /0 str. /0 str. compact /0 ACSR, /0 str. /0 str. compact /0 ACSR, /0 str. /0 str. compact ACSR, str. sol. ACSR, str. str. compact /0 ACSR, /0 str. /0 str. compact /0 ACSR, /0 str. /0 str. compact Color Code.8.9 Red.98.8 Yellow.8. Gray.58. Orange.8.8 Red.98.8 Yellow.8. Gray.50. Black.58. Orange.8.8 Red.98.8 Yellow.8. Gray KL8- /0 ACSR, /0 str. /0 str. compact.50. Black KL9- /0 ACSR, /0 str..5.5 Pink F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Service ntrance Connectors Pre-insulated for fast, easy installation with standard tools. For combinations of aluminum and alu-minum-copper conductors. Pass the requirements of ANSI C9.. Installation Information Installation Dies Cat. No. Mech. Hyd. All 5 8 (OD58 Tool) Peach, U-BG BG, W-BG, G, TU B58CS Type ICS Service ntrance Sleeves, e Die Cat. No. nd A" nd B Conductor Range Diameter (in.) Colour Conductor Range Diameter (in.) ASCR AWR max. min. Code ASCR AWR max. min. ICS- 8 str... Green sol. 8 str. sol... Green ICS- 0 str..8. Brown 8 sol. ICS- str..0.8 Blue 8 str... Green sol. sol. ICS- str. sol..0.8 Blue ICS5-0 str..8. Brown 8 sol. ICS- - str..58. Orange ICS7- sol. ICS8- ICS70- ICS7- - str..8.8 Red ICS7-8 str. sol. str. sol. - str. sol. 8 str. sol... Green.0.8 Blue.58. Orange.. Green str.. 0.8 Blue sol. - str. sol..58. Orange ICS7- - str..8.8 Red ICS7- ICS75- /0 /0.98.8 Yellow ICS7-8 str. sol. st sol. - str. sol. Colour Code.. Green.0.8 Blue.58. Orange ICS77- - str..8.8 Red ICS78- /0 str..98.8 Yellow All are RUS Listed. F Blackburn 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com F
Service ntrance Connectors F Blackburn For combinations of aluminum-aluminum and aluminum-copper conductors. Pass the requirements of ANSI C9.. Use as a low tension reducing sleeve for insulated conductor. Pre-insulated for fast, easy installation of large home or commercial service entrances. Concave polyethylene end caps seal out dirt, but are easily pierced when inserting conductor. Installation Information Installation Dies Cat. No. Mech. Hyd. All BY7, 80 B9A, 80 W-K80, TX U-K80, U-9 Type IKL Insulated Service ntrance Sleeves, 80 Die Cat. No. IKL ACSR str., sol..58. Orange IKL5 /0 ASCR /0 str. ACSR.98.5 Yellow /0 str. str..8.8 Red (compact) /0 ACSR IKL /0 str..98.5 Yellow /0 str. comp IKL ACSR str., sol..58. Orange IKL5 ACSR /0 ASCR str..8.8 Red IKL /0 str..8. Grey /0 ACSR /0 str. /0 str. (compact) /0 str. comp.98.5 Yellow /0 ACSR IKL7 /0 str..8. Grey /0 str. comp IKL5 ACSR str., sol..58. Orange IKL55 ACSR str..8.8 Red IKL5 /0 ASCR /0 ACSR /0 str. /0 str..50. Black /0 str. /0 str. comp.98.5 Yellow (compact) /0 ACSR IKL57 /0 str..8. Grey /0 str. comp /0 ACSR IKL58 /0 str..50. Black /0 str. comp IKL IKL5 ACSR str., sol. ACSR str..58. Orange.8.8 Red IKL /0 ACSR /0 str..98.5 Yellow /0 ACSR.5.5 Pink /0 ACSR IKL7 /0 str. /0 str..8. Grey /0 str. comp /0 ACSR IKL8 /0 str..50. Black /0 str. comp IKL9 All are RUS Listed. nd A" nd B Conductor Range Diameter (in.) Colour Conductor Range Diameter (in.) max. min. Code max. min. /0 ACSR /0 str. Colour Code.5.5 Pink F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Service ntrance Connectors Type TR Triplex Neutral Splice, Semi-Tension, e Die Conductor Range Conductor Diameter* Cap Cat. No. ACSR AWG max. min. Colour Length TR str. sol..0.8 Blue " TR str. sol..58. Orange " TR str...9 Red " TR5 /0 str..7.55 Yellow " TR /0.98.7 Yellow " *Decimal dimensions are for conventional conductor, not Copperweld or Alumoweld. F Installation Information Cat. No. Installation Dies All 5 8, Peach, G, TU Blackburn Non tension splice frequently used for service entrance on commercial-industrial loads. For end-to-end splicing of aluminum to copper conductor, #/0 str. through 000 MCM. Prefilled with oxide inhibitor. Passes the requirements of ANSI C9.. Type RS Aluminum Compression Splice Cat. No. nd A" Conductor Range Diameter (in.) nd B Conductor Range Diameter (in.) max.-min. max.-min. max.-min. max.-min. RS5 00-50 MCM.0-.57 /0.58 RS55 00-50 MCM.0-.57 00-50 MCM.0-.57 RS0 00- MCM.7-. /0.58 RS05 00- MCM.7-. 00-50 MCM.0-.57 RS00 00- MCM.7-. 00- MCM.7-. RS55 500-50 MCM.8-.770 00-50 MCM.0-.57 RS50 500-50 MCM.8-.770 00- MCM.7-. RS55 500-50 MCM.8-.770 500-50 MCM.8-.770 RS8080 800-750 MCM.09-.997 800-750 MCM.09-.997 RS0000 000-900 MCM.5-.09 000-900 MCM.5-.09 Length " 7 " 8" Installation Dies Hydraulic Tool B0AH 8 5 00AH 5 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com F5
Distribution Compression Connectors Meets the 0% partial tension requirement of ANSI C9.. F Blackburn Type ACJ Aluminum Jumper Sleeves for All Aluminum Conductor Mechanical Tools Hydraulic Tools OD58* MD Series O-5 JBB Y Series WH Series Crimps Crimps Crimps Dies Crimps Crimps Crimps I Conductor per Die per per Cat. per Die per Die per Classi- Cat. No. (Stranding) Lgth. Dies nd Index nd Dies nd Nos. nd Index nd Index nd fication ACJ0 /0(7, 9) " BY 8 C-7 8 77 77 8 B9A 7 W-7 77 0A ACJ05 /0(7, 9) " BY W-5 5 B0A 5 5 8 5 9A ACJ0 /0(7, 9) " BY5 8 W-7 78 8 B7AH 7 78 ACJ0 /0(7, 9) " BY7 8 W-9 80 8 B9A 9 80 A ACJ.8(7, 9) 5 8" B75AH 5 ACJ.(9, 7) 5 8" B80A 8 A ACJ50 50(9) " B80A 5 90 57 5 8 5 A ACJ97 97.5(9) " B80A 8 8 A ACJ77 77, 500 7 9 " B80A (9, 7) 8 A ACJ55 55.5(9, 7) 9 9 " B7AH 8 8 9 8 *OD58 dies are interchangeable with those listed for 0-5. F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Distribution Compression Connectors Meets the 0% partial tension requirement of ANSI C9.. Type RCJ Aluminum Jumper Sleeves for ACSR, AAAC, 5005, AAC Conductor Mechanical Tools Hydraulic Tools OD58* MD Series O-5 JBB Y Series WH Series Crimps Crimps Crimps Dies Crimps Crimps Crimps I Conductor per Die per per Cat. per Die per Die per Classi- Cat. No. (Stranding) Lgth. Dies nd Index nd Dies nd Nos. nd Index nd Index nd fication /0 ACSR( ) /0 AAAC(7) 77 W-C 77 7 77 " B9A RCJ0 /0 5005(7) 77 W-70 77 7 77 0A /0 AAC(7) /0 ACSR( ) RCJ0 /0 AAAC(7) /0 5005(7) " 78 78 B7AH 59 /0 AAC(7) /0 ACSR( ) RCJ0 /0 AAAC(7) /0 5005(7) " B9A 58 9 A RCJ0BB /0 AAC(7) /0 ACSR( ) /0 AAAC(7) /0 5005(7) " BA 5.00 A /0 AAC(7) RCJ.8 ACSR( 8 ) 7" B80A 55 8 A RCJ. ACSR( 8 ) 7" B80A 55 8 A 97.5 ACSR( 8 ) RCJ97.(-7) 7 " B0AH 7 8 A.(0-7) RCJ77 77 ACSR( 8 ) 8 " B0AH 5 8 5 5 5 A RCJ77M 77 ACSR( 7) 9" B7AH 5 8 8 8 F Blackburn * OD58 dies are interchangeable with those listed for O-5. RUS Listed. 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com F7
Distribution Compression Connectors Type AC Single Sleeve, Full Tension Splice for All Aluminum Conductor Center stop assures proper conductor positioning. xternal end taper provides conductor stress relief, ease of stringing and corona protection. Internal end chamfer allows easy conductor insertion and prevents sharp edge contact with conductor. Fully tested to meet electrical and mechanical requirements of ANSI C9.; will with-stand 95% of conductor rated breaking strength. F Blackburn Mechanical Tools Hydraulic Tools OD58* MD Series O-5 JBB Y Series WH Series Crimps Crimps Crimps Dies Crimps Crimps Crimps I Conductor per Die per per Cat. per Die per Die per Classi- Cat. No. (Stranding) Lgth. Dies nd Index nd Dies nd Nos. nd Index nd Index nd fication AC (7) " BY9 W- 5 B7SH 5 AC (7) " BY W- 8 B7AH 8 AC (7) 8" BY W- B7A 50 A AC0 BG /0 5 8 7 (7, 9) " BY W- 5 8 BA 5 W-87 8A AC0 /0 C-7 77 8 9 " BY 77 B9A 7 (7, 9) W-7 8 77 0A AC05 /0 (7, 9) 9 " BY 8 W-5 8 5 8 B0A 5 5 9A AC0 /0 (7, 9) 8" BY5 W-7 8 78 B7AH 7 78 8 AC0 /0 (7, 9) 9 " BY7 W-9 80 B9A 9 80 A AC.8 (7, 9) 8 5 8" B75AH 7 5 7.00 7 AC. (9, 7) 0" B80A 8 8 8 8 A AC50 50 90 9 " B80A 9 (9) 57 9 8 9 A AC97 97.5 (9) 8" B80A 8 8 8 8 8 A AC77 77 7 9 " B80A 9 (9, 7) 9 8 9 A AC55 55 (9, 7) " B7AH 9 8 5 * OD58 dies are interchangeable with those listed for O-5. F8 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Distribution Compression Connectors Type RC Single Sleeve, Full Tension Splice, for ACSR, AAAC, 5005, AAC Conductor Center stop assures proper conductor positioning. Replaces two-piece splices. xternal end taper provides conductor stress relief, ease of stringing and corona protection. Internal end chamfer allows easy conductor insertion and prevents sharp edge contact with conductor. Tested to meet electrical and mechanical requirements of ANSI C9.; will withstand 95% of conductor rated breaking strength. Mechanical Tools Hydraulic Tools OD58* MD Series O-5 JBB Y Series WH Series Crimps Crimps Crimps Dies Crimps Crimps Crimps I Conductor per Die per per Cat. per Die per Die per Classi- Cat. No. (Stranding) Lgth. Dies nd Index nd Dies nd Nos. nd Index nd Index nd fication ACSR(, 7 ) RCBB AAAC(7) " W- B7AH 5005(7) 50 RC5 AAC(7) ACSR(, 7 ) BG AAAC(7) 5 8 5 8 5 8 " W-BG BA 5005(7) 5 5 87 5 W- AAC(7) 8A RCBB ACSR(, 7 ) AAAC(7) 5 8 8 BG 8 5 8 8 BA 5 7 5 8 5 8" 7 5005(7) 5 W-5 5 B0A 87 7 5 7 9A RC5 AAC(7) ACSR(, 7 ) W-C 8 7 AAAC(7) 77 8 77 8 77 5 8" W-7 8 B9A 7 7 5005(7) 77 77 77 7 W-70 70 7 AAC(7) 0A RC0 /0 ACSR( ) 7 8 /0 AAAC(7) 77 W-C 77 5 " B9A 8 7 8 /0 5005(7) 77 W-70 77 70 8 /0 AAC(7) 77 0A RC05 /0 ACSR ( ) 7" 77 77 W-70 8 77 8 77 8 B9A 9 7 9 0A /0 ACSR( ) RC0 /0 AAAC(7) /0 5005(7) " 78 78 B7AH Overlap 59 Overlap Overlap /0 AAC(7) /0 ACSR( ) RC0 /0 AAAC(7) /0 5005(7) 7" B9A Overlap 58 Overlap 9 Overlap A /0 AAC(7) /0 ACSR( ) RC0 /0 AAAC(7).00 8 " BA Overlap 5 Overlap /0 5005(7) Overlap A /0 AAC(7) RC. ACSR( 8 ) 9 " B80A Overlap 55 Overlap 8 Overlap A 8 RC97 97.5 ACSR( 8 ) " B0AH Overlap 7 Overlap 8 Overlap A 8 RC77 77 ACSR( 8 ) " B78AH Overlap 788 Overlap 5 Overlap F Blackburn RUS Listed * OD58 dies are interchangeable with those listed for O-5. 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com F9
Distribution Compression Connectors F Blackburn Meets the full requirements of ANSI C9.. Type CTS Copper Full Tension Splice for Solid, Stranded and Copperweld Conductor Mechanical Tools Hydraulic Tools OD58 MD Series O-5 JBB Y Series WH Series Crimps Crimps Crimps Dies Crimps Crimps Crimps Conductor per Die per per Cat. per Die per Die per Cat. No (Stranding) Lgth. Dies nd Index nd Dies nd Nos. nd Index nd Index nd CTS8 8 sol. J J 5 5 CTS sol. J J 5 5 5 5 CTS sol. P 5 P 5 5 CTS7 7 str. 5 CTS07 /0 str. 7 8 9 80 9 CTSACW* ACW 5 P 0 P 0 0 * For Copperweld conductor applications only. Designed for use in joining aluminum secondaries and services to copper transformer bushings. Sleeves are highly conductive aluminum. Pigtails are solid copper, tin plated. Installed with standard tools and dies. Prefilled with oxide inhibitor. Types PCS, PKL and PRS Pigtail Compression Sleeves Conductor Range Installation Dies Aluminum Copper Pigtail Mechanical Hydraulic Cat. No. ACSR Str. Compact Solid Diameter Length Tool Tool PCS PCS7 PCS7 PCS7 PKL- PKL- /0 /0 PKL5- /0 /0 PKL- /0 /0.5 PKL-, /0 /0.5 PKL5- /0 /0, /0 /0 PKLS- /0 /0 PKL58- /0 /0 PKL8- /0 50 kcmil PRS5N 7 50-00 MCM PRS0N PRS5N /0 /0 7, 8 00-50 MCM 0 7, 7, 8, -00 MCM 97 8 PRS0N 97 8, 77 8 50-500 MCM.0.58.5..500.5 8 Peach 5 8 BG TU 80 K80 TX U-BG 5 80 B8A I A K80, U9 7 B80A, CSA, 9H, I A 55, 8 B0AH, CSA8, I A, 8, 0, 5 F0 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Distribution Compression Connectors Type AL Aluminum Compression Terminal Lugs For aluminum and copper conductor. NMA Standard mounting holes. Prefilled with oxide inhibitor. Complete die and crimp information clearly indented on each lug. Installed with standard tools and dies. Use d mounting hardware for all sizes. Available tin plated; add suffix P to catalogue number. xtended barrel for additional crimping area or weatherseal for outdoor terminators. F Cat. No. Conductor Range Installation Dies Dimensions Diameter (in.) Hole Hole AWG Mech. Hyd. T (Pad (Fig. ) (Fig. ) ACSR (Stranded) Compact min. max. Tool Tool W L Thickness) AL.. 5 7 8 5 Blackburn AL5 7 8 /0 /0 /0.8.98 AL 80 5 8 B9A AL7 80 7 8 /0 /0 /0..7 I, A K80 AL8 K80 85 5 8 9 AL9 TX 7 8 /0 /0 /0..50 7 AL0 CSA 5 8 AL 7 8 /0 /0.5.5 AL 5 8 5 9 AL 7, 7, 8 50 00.57.79 B80A I A AL8 7, 7, 8 55 00 50 50 kcmil.09.77 9 8 8 9H AL0 0 7, 7, 8 00 500 kcmil..8 CSA 9 97 8 7 5 8 7 8 AL AL8 AL 97 0 7, 7, 8 77 8 50 500 00 kcmil.770.89 77 0 7, 7, 7 550 & 55.8.9 55 8 55 7, 7 8 00 & 750 kcmil.89.990 0H CSA 8 B0AH I A 8 5 5 8 8 AL AL0* 7, 75 5 7 7 900 5 7 95 5 7 750 800.990.0 000 0.5.5 0AH 5H 0 CSA 0 5 8 9 8 *For aluminum conductor only. 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com F
Distribution Compression Connectors Type ALS Aluminum Compression Terminal Lugs Fig. For aluminum and copper conductor. NMA Standard mounting holes. Prefilled with oxide inhibitor. Complete die and crimp information clearly indented on each lug. Installed with standard tools and dies. Use / mounting hardware for all sizes. Available tin plated; add suffix P to catalogue number. Fig. F Blackburn Cat. No. Conductor Range Installation Dies Dimensions Diameter (in.) T (Pad Hole Hole AWG Mech. Hyd. Thick- (Fig. ) (Fig. ) ACSR (Stranded) Compact min. max. Tool Tool W L ness) AL58 7.77. 5 AL58 8 7 Peach AL58 7 BG B58CS 9..90 AL58 WBG U-BG 7 G AL585 7 TU /0 /0 /0..8 AL58 7 9 ALS.58. ALS Solid 5 9 ALS.. ALS 5 80 9 ALS5 B9A /0 /0 /0.98.8 80 ALS I A K80 5 K80 9 ALS7 85 9 /0 /0 /0.7. TX ALS8 7 5 CSA 9 ALS9 /0 /0 /0.50. ALS0 5 9 ALS /0 /0.5.5 ALS 5 ALS /0, /0 50 5 8 /0, /0.575. ALS 50 kcmil 00 kcmil B80A ALS5 7, 7, 8 5 8 I A 50 00 50..57 ALS kcmil 55 8 ALS7 5 8 7, 7, 8 00 50 50 00.8.09 ALS8 8 9H CSA ALS9 5 8 0 7, 7, 8 00 50 500.7. ALS0 97 8 8 ALS ALS8 ALS ALS 5 9 97 0 7, 7, 8 50 500 550 00.8.7 B0AH 77 8 I A 77 0 7, 7, 7 8 550 55 50 700.88.8 8 55 8 5 7 8 CSA 8 55 7, 7 00 750.90.89 0H 8 9 ALS ALS0* 7, 75 5 7 7, 5 7 900 5 7 95 5 7 750 800 900.0.990 000 0 0.7.5 0 5H CSA 0 5 8 7 5 8 * For aluminum conductor only. F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Compression Stirrup Connectors Types WRQ and WRS Wide Range Compression Stirrups For protection of main conductors from arcing damage when hot line taps are installed. Utilizes standard WR connectors and plated copper bails. Cat. No. Conductor Range Dimensions Diameter (in.)* Copper Type WRS Figure Figure ACSR AWG max. min. Bail L H WRQ5 WRS5 str. sol... sol. WRQ5 WRS5 sol. WRQ7 WRS7 /0 /0 str. sol..98.8 sol. WRQ WRS /0 /0 /0 str. /0 str..7.8 sol. WRQ5 WRS5 /0 /0 /0 str. /0 str..5.0 sol. WRS79 97 8-00 str. 50 str..7.00 /0 sol. WRS89 77 7-500 str. str..858. /0 sol. WRQ98 77 7-500 str. 50 str..858.57 sol. 0" 5 " " * Decimal dimensions are for conventional conductor, not Copperweld or Alumoweld. F Blackburn Fig. Installation Information WRQ5 WRQ5 WRQ7 WRS WRQ5 WRQ98 Installation Dies Cat. No. Mech. Hyd. WRS5 WRS5 WRS7 WRS WRS5 WRS79 WRS89 O D O D N Fig. 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com F
Compression Stirrup Connectors Fig. Fig. F Blackburn Aluminum connector elements are designed to be pre-loaded for faster installation into popular hot stick tools and compressed using standard O, D and N dies. Connectors are prefilled with inhibitor compound. Wide range only sizes cover # solid to 500 kcmil stranded. Types SC and QC Wide Range Compression Stirrups Conductor Range Bail Cat. No. Diameter (Tin Plated) Installation Dies Dimensions (in.) Fig. Fig. ACSR AWG Alum. (in.) mm Size Diameter (mm) Mech. Hyd. L H QCO 0 SCO 0 - str. sol..5-. 8.5-. # solid.5 O O 8 8 QCO SCO /0- /0 str. str..-.9 0.5-7. # solid.5 O O 8 8 QCD SCD /0-/0 /0 str. /0 str..5-..9-0.5 # solid.5 D 8 8 QCN 50 SCN 50 77 8 -/0 500 /0 str..8-.58 0.-.0 /0 solid. N Plated Copper Bail Cat. No. Bail Wire Size Dimensions (in) W H 709 # solid copper 0" 5 " 700 /0 solid copper " " 700 # solid copper " " 700C # solid copper " " Tin plated for lower contact resistance. Knurled to resist rotation. 709 700 700 700C F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Compression Stirrup Connectors Type CCS Compression Stirrup Conductor Range Diameter Copper Bail Cat. No. max.-min. max.-min. (Tin Plated) CCS 800 str..0.98 /0 sol. Single-piece stirrup for large conductor. Use U or 0 Installation Die. F Blackburn Covers and protects conductor from arcing when line clamp is attached or disconnected. Type LP Compression Line Protector Sleeve Conductor Range Diameter Dimensions Installation Cat.No. ACSR AWG max. min. L Dies LP.57. 5 8, Peach LP..9 8 BG, G LP0 /0 /0.98.7 0 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com F5
Colour-Coded Compression Connectors Type CTL Copper Lugs, -Hole Mount, Short Barrel Conductor Dimensions (in.) Die Size Stud Colour Cat. No. (CU) Size A B C L W T Code CTL8-0 0 7 5 8 CTL8-8 str. 9 7 Red CTL8-5 5 5 8 9 5 9 CTL-0 0 7 7 7 7 7 CTL- str. CTL-5 5 7 7 7 7 7 9 7 9 Blue F Blackburn Copper Compression Connectors For use with copper conductor: AWG stranded, flexible cable, welding cable and portable cord. Specially designed for industrial and building applications. Made of high conductivity seamless copper tubing. Tin-plated for corrosion resistance. Specially chamfered barrel for ease of installation. Colour-coded for matching die identification. Can be used for high voltage application up to 5 kv provided proper high voltage insulation techniques are used. U.L. Listed for AWG conductor when installed with Blackburn, Burndy, T&B or Anderson tools. Comply with Subpart.0-7 of Federal Register s Coast Guard lectrical ngineering Rules and Regulations. CTL-8 8 CTL-0 0 CTL- str. CTL-5 5 CTL-8 8 CTL- CTL-5 5 str. CTL-8 8 CTL- CTL- CTL-5 5 str. CTL-8 8 CTL- CTL0-5 5 CTL0-8 /0 str. 8 7 9 9 9 9 9 7 8 9 9 9 9 7 8 9 9 9 7 8 9 9 8 8 5 5 8 8 9 8 8 8 7 8 9 7 7 9 9 9 9 9 8 8 Grey Brown Green Pink Short Barrel Connectors Short barrel connectors designed for regular duty applications. Ideal for confined areas. CTL0- CTL0-8 8 /0 str. CTL0- CTL0-8 8 /0 str. CTL0-9 9 8 8 9 9 8 8 8 8 8 Black Orange CTL0-8 /0 str. or 8 CTL0- /0 weld 5 9 5 8 5 8 8 Purple CTL50-50 kcmil or /0 weld CTL00-00 kcmil CTL50-50 kcmil 9 8 5 5 8 Yellow 5 White 5 Red CTL00-00 kcmil CTL00-58 5 8 9 5 8 5 5 Blue CTL500-9 7 500 kcmil CTL500-58 5 8 9 5 8 9 9 7 Brown CTL00-58 00 kcmil 5 8 9 9 5 8 7 Green CTL750-58 750 kcmil 5 8 9 5 8 5 9 Black CTL000-58 000 kcmil 5 8 9 5 8 9 C B F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Colour-Coded Compression Connectors Type CTL Copper Lugs, -Hole Mount, Short Barrel Conductor Dimensions (in.) Die Size Stud Colour Cat. No. (CU) Size A B C D L W T Code CTL- str. 5 8 Blue CTL- str. 5 8 Grey CTL-5 str. 9 5 8 8 5 9 Brown Copper Compression Connectors For use with copper conductor: AWG stranded, flexible cable, welding cable an portable cord. Specially designed for industrial and building applications. Made of high conductivity seamless copper tubing. Tin-plated for corrosion resistance. Specially chamfered barrel for ease of installation. Colour-coded for matching die identification. Can be used for high voltage application up to 5 kv provided proper high voltage insulation techniques are used. U.L. Listed for AWG conductor when installed with Blackburn, Burndy, T&B or Anderson tools. Comply with Subpart.0-7 of Federal Register s Coast Guard lectrical ngineering Rules and Regulations. Short Barrel Connectors Short barrel connectors designed for regular duty applications. Ideal for confined areas. CTL-5 str. 5 9 CTL0-5 /0 str. CTL0 /0 str. CTL0 /0 str. 5 8 7 8 9 8 7 8 5 CTL0 /0 str. 5 CTL50 50 kcmil 8 CTL00 00 kcmil 7 CTL50 50 kcmil 7 CTL00 00 kcmil 5 CTL500 500 kcmil 8 5 7 5 Green 8 Pink 8 Black 8 Orange 8 Purple 5 Yellow 5 White 5 Red 5 Blue 7 Brown CTL00-8 8 7 9 8 5 8 7 00 kcmil CTL00-7 5 8 7 Green CTL750 750 kcmil 5 7 9 CTL000 000 kcmil 5 7 Black 9 F Blackburn C D W B A T L 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com F7
Colour-Coded Compression Connectors F Blackburn Copper Compression Connectors For use with copper conductor: AWG stranded, flexible cable, welding cable and portable cord. Specially designed for industrial and building applications. Made of high conductivity seamless copper tubing. Tin-plated for corrosion resistance. Specially chamfered barrel for ease of installation. Colour-coded for matching die identification. Can be used for high voltage application up to 5 kv provided proper high voltage insulation techniques are used. U.L. Listed for AWG conductor when installed with Blackburn, Burndy, T&B or Anderson tools. Comply with Subpart.0-7 of Federal Register s Coast Guard lectrical ngineering Rules and Regulations. Long Barrel Connectors Ideal for industrial, oil rig, mining, welding and transportation electrical termination applications. Heavy duty design which permits additional crimp for added mechanical strength. Type CTL Copper Lugs, -Hole Mount, Long Barrel Conductor Flexible Dimensions (in.) Die Size AWG Conductor Stud Colour Cat. No. (CU) Size Stranding Size A B C L W T Code CTL8L- 8 str. 8 7/ 5 5 8 5 8 Red 5 CTLL- str. / CTLL- str. 5 9/ 5 CTLL-5 str. 5/ 7 8 CTLL-5 str. 50/ 5 CTL0L-5 /0 str. 5/ CTL0L-8 /0 str. /0 75/ 8 CTL0L- /0 str. /0 5/ 8 CTL0L- /0 str. 8 CTL50L- 50 kcmil /0 50/ 9 CTL00L- 00 kcmil /0 550/ 5 CTL50L- 50 kcmil 50/ 7 CTL00L-58 00 kcmil 775/ 7 9 CTL500L-58 500 kcmil 7 95/ 9 CTL00L-58 00 kcmil 00/ 8 9 CTL750L-58 750 kcmil 55 5/ 8 9 CTL000L-58 000 kcmil 00/ 777 95/ W C B 5 8 5 8 5 8 7 8 7 8 7 8 9 7 8 9 A 5 8 8 8 5 8 7 8 9 9 5 8 8 7 9 5 8 5 8 9 5 8 5 5 8 9 5 8 5 5 Blue Grey Brown Green 8 Pink 8 Black 8 Orange 8 Purple 8 Yellow 8 White 5 Red 5 Blue Brown 7 Green Black 9 T L F8 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Colour-Coded Compression Connectors Type LCN Copper Lugs, -Hole Mount, Long Barrel Conductor Flexible Dimensions (in.) Die Size AWG Conductor Stud Colour Cat. No. (CU) Size Stranding Size A B C D L W T Code LCN8-8 str. 8 7/ 5 5 8 8 5 Red 5 LCN- 5 8 str. / LCN- 5 5 7 8 Blue LCN- str. 5 9/ LCN- 5 5 8 5 5 7 7 8 Grey Copper Compression Connectors For use with copper conductor: AWG stranded, flexible cable, welding cable and portable cord. Specially designed for industrial and building applications. Made of high conductivity seamless copper tubing. Tin-plated for corrosion resistance. Specially chamfered barrel for ease of installation. Colour-coded for matching die identification. Can be used for high voltage application up to 5 kv provided proper high voltage insulation techniques are used. U.L. Listed for AWG conductor when installed with Blackburn, Burndy, T&B or Anderson tools. Comply with Subpart.0-7 of Federal Register s Coast Guard lectrical ngineering Rules and Regulations. Long Barrel Connectors Ideal for industrial, oil rig, mining, welding and transportation electrical termination applications. Heavy duty design which permits additional crimp for added mechanical strength. LCN-5 str. 5/ 5 LCN- 7 8 5 8 8 5 9 7 8 LCN-5 5 5 7 8 8 8 str. 50/ LCN- LCN0 /0 5/ LCN0 /0 /0 75/ 5 LCN0 /0 /0 5/ 8 5 7 LCN0 /0 8 LCN50 50 kcmil /0 50/ 9 9 LCN00 00 kcmil /0 550/ 5 5 9 LCN50 50 kcmil 50/ 7 5 LCN00 00 kcmil 775/ 7 5 7 LCN500 500 kcmil 7 95/ 5 5 9 LCN00 00 kcmil 00/ 8 5 LCN75 750 kcmil 55 5/ 8 9 LCN99 000 kcmil 00/ 777 95/ 7 8 9 C D 7 8 7 8 5 Brown Green 8 Pink 8 Black 8 Orange 8 Purple 8 Yellow 8 White 5 Red 5 Blue Brown 7 Green Black 9 F Blackburn W B A T L 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com F9
Colour-Coded Compression Connectors F Blackburn Copper Compression Connectors For use with copper conductor: AWG stranded, flexible cable, welding cable and portable cord. Specially designed for industrial and building applications. Made of high conductivity seamless copper tubing. Tin-plated for corrosion resistance. Specially chamfered barrel for ease of installation. Colour-coded for matching die identification. Can be used for high voltage application up to 5 kv provided proper high voltage insulation techniques are used. U.L. Listed for AWG conductor when installed with Blackburn, Burndy, T&B or Anderson tools. Comply with Subpart.0-7 of Federal Register s Coast Guard lectrical ngineering Rules and Regulations. Long Barrel Connectors Ideal for industrial, oil rig, mining, welding and transportation electrical termination applications. Heavy duty design which permits additional crimp for added mechanical strength. Type CU Copper Splices, Long Barrel Conductor Length Die Flexible Conductor Size AWG L Colour Cat. No. (CU) CMA Stranding (in.) Code CU8 8 str. 8 7/ Red CU str. / Blue CU str. 5 9/ Grey CU str. 5/ 7 8 Brown CU str. 50/ Green CU0 /0 str. 5/ Pink CU0 /0 str. /0 75/ 8 Black CU0 /0 str. /0 5/ Orange CU0 /0 str. Purple CU50 50 kcmil /0 50/ 8 Yellow CU00 00 kcmil /0 550/ White CU50 50 kcmil 50/ Red CU00 00 kcmil 755/ Blue CU500 500 kcmil 7 95/ Brown CU00 00 kcmil 00/ Green CU750 750 kcmil 55 5/ Black CU000 000 kcmil L 00/ 777 95/ 5 5 8 F0 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Colour-Coded Compression Connectors Copper Compression Connectors For use with copper conductor: AWG stranded, flexible cable, welding cable and portable cord. Specially designed for industrial and building applications. Made of high conductivity seamless copper tubing. Tin-plated for corrosion resistance Specially chamfered barrel for ease of installation. Colour-coded for matching die identification. Can be used for high voltage application up to 5 kv provided proper high voltage insulation techniques are used. U.L. Listed for AWG conductor when installed with Blackburn, Burndy, T&B or Anderson tools. Comply with Subpart.0-7 of Federal Register s Coast Guard lectrical ngineering Rules and Regulations. Short Barrel Connectors Short barrel connectors designed for regular duty applications. Ideal for confined areas. Type CSP Copper Splices, Short Barrel Cat. No. Conductor Size (CU) Length L (in.) Die Colour Code CSP8 8 str. Red CSP str. Blue CSP str. Grey CSP - str. Brown CSP str. Green CSP0 /0 str. 5 8 Pink CSP0 /0 str. Black CSP0 /0 str. Orange CSP0 /0 str. 7 8 Purple CSP50 50 kcmil Yellow CSP00 00 kcmil 8 White CSP50 50 kcmil Red CSP00 00 kcmil Blue CSP500 500 kcmil Brown CSP00 00 kcmil Green CSP750 750 kcmil Black CSP000 000 kcmil 5 8 L F Blackburn 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com F
Colour-Coded Compression Connectors Type ATL Aluminum Lugs, -Hole Conductor Dimensions (in.) Die Size Stud Colour Cat. No. (AL or CU) Size A B C L W T Code ATL8-0 0 ATL8-8 str. 9 7 9 8 7 Blue ATL-0 0 5 9 7 5 8 ATL- str. 5 5 5 8 Grey ATL-8 8 7 9 7 7 5 8 ATL- 7 9 5 8 F Blackburn Aluminum Compression Connectors Specifically designed for use with aluminum conductor (concentric, compressed or compact). Also listed for use with copper conductor. Made of high conductivity seamless aluminum tubing. Tin-plated for corrosion resistance. Chamfered barrels for ease of installation. Can be used for high voltage application up to 5 kv provided high voltage insulation techniques are used. Colour-coded for quick, easy die identification. Pre-filled with oxide inhibiting compound. U.L. Listed when installed with Blackburn, Burndy, T&B or Anderson tools. ATL-5 str. 5 ATL-8 8 ATL- ATL-5 str. 5 ATL-8 8 ATL-5 5 ATL-8 str. 8 7 7 7 9 7 5 8 7 5 5 7 7 8 7 7 9 7 7 7 8 7 7 9 7 8 ATL0-5 5 5 7 7 ATL0-8 /0 str. 8 5 ATL0-5 8 7 9 5 ATL0-8 8 7 5 8 ATL0- /0 str. 8 5 8 7 8 7 8 5 7 7 Green Pink Gold Tan Olive ATL0-8 8 ATL0- /0 str. 8 7 8 7 7 Ruby ATL0-8 8 7 8 ATL0- /0 str. 7 8 ATL50-50 kcmil ATL00-8 8 5 ATL00-00 kcmil 5 ATL50-50 kcmil 5 ATL00-58 00 kcmil 5 8 8 7 8 9 8 8 8 7 8 5 5 8 Red 9 9 White Blue 5 Brown 8 Green ATL500-5 5 ATL500-58 500 kcmil 5 8 5 5 ATL00-00 kcmil 5 9 8 8 Pink Black ATL750-7 8 5 8 ATL750-58 750 kcmil 5 8 7 8 8 8 8 F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Colour-Coded Compression Connectors Type ATL Aluminum Lugs, -Hole Conductor Dimensions (in.) Die Size Stud Colour Cat. No. (CU) Size A B C D L W T Code Aluminum Compression Connectors Specifically designed for use with aluminum conductor (concentric, compressed or compact). Also listed for use with copper conductor. Made of high conductivity seamless aluminum tubing. Tin-plated for corrosion resistance. Chamfered barrels for ease of installation. Can be used for high voltage application up to 5 kv provided high voltage insulation techniques are used. Colour-coded for quick, easy die identification. Pre-filled with oxide inhibiting compound. U.L. Listed when installed with Blackburn, Burndy, T&B or Anderson tools. ATL0-8 /0 str. 8 5 8 9 7 8 /0 str. ATL0 str. 9 5 Tan ATL0 /0 str. 8 5 7 Olive ATL0 /0 str. 8 5 5 7 Ruby ATL0 /0 str. 7 8 5 5 8 White ATL50 50 kcmil 5 5 9 Red ATL00 00 kcmil 5 7 8 8 ATL50 50 kcmil 9 ATL00 00 kcmil 5 8 ATL500 500 kcmil 5 ATL00 00 kcmil 9 ATL750 750 kcmil 7 8 7 8 8 9 Blue 5 Brown 8 Green 8 Pink Black 8 F Blackburn Aluminum Compression Connectors Specifically designed for use with aluminum conductor (concentric, compressed or compact). Also listed for use with copper conductor. Made of high conductivity seamless aluminum tubing. Tin-plated for corrosion resistance. Chamfered barrels for ease of installation. Can be used for high voltage application up to 5 kv provided high voltage insulation techniques are used. Colour-coded for quick, easy die identification. Pre-filled with oxide inhibiting compound. U.L. Listed when installed with Blackburn, Burndy, T&B or Anderson tools. Type ASP Aluminum Splices Cat. No. Conductor Size (AL or CU) Length L (in.) Die Colour Code ASP8 8 str. Blue ASP str. 5 8 Grey ASP str. 7 8 Green ASP str. 7 8 Pink ASP str. 8 Gold ASP0 /0 str. 8 Tan ASP0 /0 str. Olive ASP0 /0 str. 7 8 Ruby ASP0 /0 str. White ASP50 50 kcmil Red ASP00 00 kcmil Blue ASP50 50 kcmil 7 8 Brown ASP00 00 kcmil 7 8 Green ASP500 500 kcmil 5 Pink ASP00 00 kcmil 5 8 Black ASP750 750 kcmil 5 8 ASP000 000 kcmil L 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com F
Colour-Coded Compression Connectors F Blackburn Connector for aluminum conductor only; pigtail may be inserted into either aluminum or copper connectors. Insulating covers included. 90 C Rating per U.L. 8B. Tin-plated stranded copper wire pigtail. Tin-plated aluminum barrel pre-filled with oxide inhibitor and capped. Type PA Pin Adapter Terminals Conductor Copper Dimensions (in.) Die Colour Cat. No. Size Stud Size A B O.D. Code PA0 str. 8 g X.0 PA0 str. g X.0 PA0 str. g X.0 PA0 str. X.0 PA /0 str. b x.90 Red PA /0 str. b x.90 Red PA /0 str. /0 c g.90 Red PA /0 str. /0 c g.90 Red PA5 50 kcmil /0 d h.55 Brown PA0 00 kcmil /0 e h.55 Brown PA5 50 kcmil /0 e h.55 Brown PA0 00 kcmil 50 kcmil g p.75 Pink PA50 500 kcmil 50 kcmil g p.75 Pink PA0 00 kcmil 50 kcmil g f.500 Yellow PA75 750 kcmil 500 kcmil f.500 Yellow U.L. Listed AL9CU. F 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Automatic Splices Colour-coded caps provide instant visual identification of maximum conductor size. A separate, colour-coded tape identifies the minimum conductor size of wide range connectors to further eliminate errors and save installation time. The funnel-shaped end piece swiftly guides conductor into position for insertion. A pilot cup envelopes strands and guides the conductor past the serrated jaws and into the center of the splice. Die-cast precision made jaw provides optimum contact area for a greater range of conductor sizes. No other jaw design forms point-to-point contact with such tenacity to give you a better fit over a range of conductor diameters which reduces your inventory stocking requirements. Compression spring positions the unique jaw for positive conductor acceptance. Tubular center stop automatically determines proper insertion length of both conductors. High strength, aluminum alloy tubing covers the connection for superior corrosion protection and lasting service life. Packaged in plastic bags to repel dirt and debris. Instructions, printed on each bag, save time and further eliminate the potential for errors during installation. Blackburn automatic connectors make fast and dependable overhead tension splices that take a bite out of installation time. Conductor simply slips into the colour-coded, funnel-shaped end piece and automatically enters the pilot cup with a gentle push. The pilot cup guides the conductor past the Type ATS Autoset Automatic Splices Conductor Range Cat. No. ACSR AAAC AAC Colour Code Overall Length ATS-S, 7 - Orange.50" ATS, 7 - Orange, 7 - Red.75" ATS, 7 - Red.75" ATS0 /0 /0 /0 /0 - Yellow.5" ATS00 /0 /0 - Yellow /0 /0 /0 /0 /0 7 /0 - Grey.5" ATS00 /0 /0 - Black /0 /0 /0 /0 /0 /0 - Pink.50" ATS0 /0 /0 /0 /0 - Pink.50" 8 ATS 7*.8* Green.50" 8 7* ATS9777 97 8 9.5* 97 77 Blue.50" 97 7* 77 8 * *Application limited to maximum 0,000 pounds tensile. unique serrated jaws and into the center of the connector. When the conductor meets the center stop, the pull-back locks it into position as the jaws firmly clamp down the more pull, the more bite to provide an instant, positive and automatic connection. F Blackburn 00 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com F5