Gauge Steel Gauge Block Sets Page 36 Steel individual Gauge Page 36 CERA Gauge Block Sets Page 37 CERA Individual Gauge Page 37 Special Gauge Page 375 Accessories for Gauge Page 377 36 The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not
Gauge Overview Series 56 Precision gauge blocks are the primary standards vital to dimensional quality control in the manufacture of parts. Mitutoyo offers an extensive selection of gauge blocks available in a choice of rectangular or square, metric or inch, and steel or ceramic types. CERA Accuracy Gauge blocks offered by Mitutoyo have such a high accuracy that users can use them complete confidence. Needless to say, Mitutoyo has established a traceability system for our measurement products, up to the Metrology Management Center of the National Institute of Advanced Industrial Science and Technology (AIST) and we have been certified by the Japanese government as an accredited laboratory. Wringing The lapping technique is one of Mitutoyo s specialties. Our advanced technique, developed over more than a half century, enables us to achieve the best flatness and surface roughness needed for gauge blocks and thus maximize the wringing force. CERA Abrasion Resistant CERA Non magnetic Selecting Gauge Gauge blocks are designed to offer the construction of practically any size, within the range of a set, using the minimum number of blocks. ong block sets are available if a longer length is required than is provided by the standard sets. Gauge block sets should be selected in accordance with the minimum length step required. Wear block sets should be used if the application is likely to involve rapid wear of the end blocks in a stack (and the minimum sizes required allow this). This will preserve the life of the set by confining wear to the wear blocks, whose cost of replacement is far less than that of a complete set. Abrasion Resistance and Dimensional Stability of Steel blocks Highcarbon highchrome steel is employed to satisfy a variety of the material characteristics required for gauge blocks. Our advanced heat treatment technology for steel blocks, which involves repeated high and low temperature cycles, simultaneously achieves excellent abrasion resistance and reduces change in length over time to the minimum. CERA CERA blocks are made of a ceramic material with a superior surface finish, created by Mitutoyo s ultraprecision machining techniques, that provides a premium quality block.. Corrosion Resistant Anticorrosion treatment is not required when handled normally (i.e. with fingers), resulting in simple maintenance and storage.. No Burrs Caused by Dents, etc. Since the CERA Block is very hard, it will not scratch and is highly resistant to burrs. If a burr is formed, it can easily be removed with a ceramic deburring stone (Ceraston). 3. Abrasion Resistant CERA have times the abrasion resistance of steel gauge blocks.. Dimensionally Stable CERA are free from dimensional change over time. 5. Sizes Clearly Marked Black characters, indicating the nominal length, are inscribed by laser and are clearly visible against the white surface of the block. 6. Nonmagnetic Nature Prevents Steel Swarf Contamination 7. High Wringing Force Superior flatness and surface finish 8. Superior Material Characteristics of CERA Block If a set containing a large number of gauge blocks is selected, the number of gauge blocks required for any particular length may be reduced and the number of combinations is increased. Accuracy will be retained and wear will be reduced. Dedicated gauge block sets for micrometer inspection and caliper inspection are available. The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not 36
Gauge Overview Series 56. Closest Expansion Coefficient to Steel The thermal expansion coefficient of a CERA Block is quite similar to that of a steel gauge block.. Highly Resistant to Dropping and Impact The CERA Block material is one of the toughest ceramics. It is extremely difficult to crack a CERA block in normal use. 7 Difference in dimension (µm) 3 Silicon nitride 8 3 Tungsten carbide CERA Block Temperature (C) 3 Grade and Application The following information can be used to select the gauge block grade according to usage (specified by DIN86, BS3, JIS B 756 and EN ISO 365). Grade : These gauge blocks are intended for shop floor use to set and calibrate fixtures as well as precision instruments. Grade : This grade is used within an inspection area to verify the accuracy of plug and snap gauges as well as for setting electronic measuring devices. Grade : These higher accuracy gauges are intended for use within a controlled environment by skilled inspection staff. Mainly used as reference standards for setting high precision measuring equipment and for the calibration of lower grade gauge blocks. Grade K: Gauge blocks of this accuracy are intended for use within a temperature controlled inspection room or calibration laboratory. They should be used as masters with s against other gauge blocks which are calibrated by comparison. Differences in the dimension between some materials and steel that are obtained when measuring testpieces with a length of at each temperature. Certificates IAC The International aboratory Accrediation Cooperation is an international cooperation of laboratory and inspection accrediation bodies. The member bodies signed the IAC MMutual Recognition Arrangement (MRA) which ensures a cross approval of s from accredited laboratories from other countries. The Signatories to the IAC arrangement are almost all European countries. JCSS Mitutoyo Gauge Block Sets can be delivered with a JCSS Certificate of Calibration (Japan Calibration Service System). A JCSS Certificate of Calibration is comparable with e.g. DAkks, COFRAC, RvA or UKAS Certificate of Calibration. Refer to IAC this calibration result may be accepted internationally. 36 The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not
Accuracy EN ISO 365 Steel Gauge Block Set Base Series 56 Base This table shows the most popular configurations for this type of set. For details of other configurations available please contact Mitutoyo. Certificate Steel block set Steel 3block set Steel 7block set Block allocation Grade Size Step Quantity 5657 5658 565 5638 563 56 3 56 563 56 87 566 567 568 7 5658 565 566 7 566 5663 566 6 565 566 567 3 5666 5667 5668 8 565 566 567,5,,,,,6,,5,5 3 5, 75,5,,,,,5,5 5,5,,,5,5 5,,,,,5,5,5,,,, 5,5,,,,,,,,,,,5,,,, 3 6,,,,5,,,5 5,,5 5,,,5,, 5,,,,,,, 8 5 5 8 8 3 The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not 363
Steel Gauge Block Set Base with JCSS Certificate Series 56 Base This table shows the most popular configurations for this type of set. For details of other configurations available please contact Mitutoyo. Block allocation Grade Size Step Quantity K 56566 56576 56586 5656 56376 56386 5636 566 3 566 566 5636 566 87 5656 5666 5676 5686 7 56576 56586 5656 5666 7 5666 5666 56636 5666 6 566 5656 5666 5676 3 56656 56666 56676 56686 8 5676 5676 56736 5676 8 5656 5666 5676 K K K K K K K K,5,,,,,6,,5,5 3 5, 75,5,,,,,5,5 5,5,,,5,5 5,,,,,5,5,5,,,, 5,5,,,,,,,,,,,5,,,, 3 6 5 75 5 3 5,,,,5,,,5 5,,5 5,,,5,, 5,,,,,,, 5 5 8 5 5 8 8 3 3 3 Calibration Accuracy EN ISO 365 Steel block set Steel 3block set Steel 7block set JCSS Calibration Certificate These Gauge Block Sets are delivered with a JCSS Calibration Certificate (Japan Calibration Service System). A JCSS Certificate of Calibration is comparable with e.g. DAkkS COFRAC, RVA or UKAS Certificate of Calibration. This calibration result is accepted internationally. 36 The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not
Steel Gauge Block Set Thin Accuracy EN ISO 365 Series 56 Thin block set,, step,,5 step Ordering example: To order an ISO Standard 8block grade set with calibration, choose 56756. Certificate Calibration Certificate Steel 8block set 8 567 5675 5676 568 568 5683 568 5685 5686 5687 5688 56 56 56 Standard / grade available and Suffix * Block allocation ISO/DIN/JIS Size Step Quantity (Grade ): X,,, (Grade ): X,,, (Grade ): X (Grade K): X (Grade ): X (Grade ): X (Grade ): X (Grade K): X (Grade ): X (Grade ): X (Grade ): X (Grade ): XO (Grade ): XO (Grade ): XO,,,,,,,,5,5 The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not 365
Carbide Wear Block Set Series 56 Carbide Wear Block sets Accuracy EN ISO 365 Certificate Protection gauge blocks (highlighted in grey above) are placed at each end of the gauge block stack to absorb the wear caused by contact with workpieces. Certificate Carbide block set Block allocation Grade Size Step Quantity 5687 5686 5683 568 366 The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not
Steel Micrometer Gauge Block Set Accuracy EN ISO 365 Series 56 Calibration 567 With calibration Grade Calibration/Standard applications 56586 56586 56586 5666 5676 5686 56356 56366 56376 For Micrometer with spindle pitch. (QuantuMike) EN ISO 36 DIN 863 () VDI/VDE/DGQ 68 EN ISO 36 DIN 863 () VDI/VDE/DGQ 68 Block allocation,/,8/ 7,8/,/ / 5,/ 7,/,6/,6/ 5,5/ 5,/ 7,7/,3/,/ 5/ 7,6/,/,8/ 5, optical parallel (thickness = ),5/ 5,/ 7,7/,3/,/ 5/ 7,6/,/,8/ 5, Micro Checker, optical parallel (thickness = ) Micro checker (See separate entry later in this chapter for a detailed description) With inspection Grade Calibration/Standard applications 5658 5658 5658 566 567 568 5635 5636 5637 For Micrometer with spindle pitch. (QuantuMike) EN ISO 36 DIN 863 () VDI/VDE/DGQ 68 EN ISO 36 DIN 863 () VDI/VDE/ DGQ 68 Block allocation,/,8/ 7,8/,/ / 5,/ 7,/,6/,6/ 5,5/ 5,/ 7,7/,3/,/ 5/ 7,6/,/,8/ 5, optical parallel (thickness = ),5/ 5,/ 7,7/,3/,/ 5/ 7,6/,/,8/ 5, Micro Checker, optical parallel (thickness = ) Steel Caliper Gauge Block Set Series 56 5656 With inspection Grade Mass Calibration/Standard applications 5656,7 EN ISO 3385 5657,7 3 56,7 DIN 86 (88) 565,7 VDI/VDE/DGQ 68 Block allocation blocks :, 3, 5, 5, setting ring (Ø, Ø ), pin gauge (Ø ), glove 3 blocks : 3,,3, 3,, setting ring (Ø, Ø5 ), glove 56 The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not 367
Micrometer Gauge Block Stand Series 56 Micro Checker This micro checker offers you the following benefits For securely holding a stack of gauge blocks to be used for micrometer inspection. Can be used vertically and horizontally. Parallelism of micrometer measuring faces is checked by optical parallel which can be attached to the stand for convenience in handling. Metric 5667 Micro Checker (stand only) Applicable gauge block sets 566xx, 567xx, 568xx, 5656xx, 5657xx, 5658xx Applicable gauge block size [],5/ 5,/ 7,7/,3/,/ 5/ 7,6/,/,8/ 5 368 The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not
Steel Metric Individual Gauge Block Accuracy EN ISO 365 Metric. Ordering example: To order a, ISO Standard grade block with JCSS calibration, choose 6836. Calibration Certificate Certificate Certificate JCSS Calibration Certificate These Gauge Block Sets are delivered with a JCSS Certificate of Calibration (Japan Calibration Service System). A JCSS Certificate of Calibration is comparable with e.g. DAkkS COFRAC, RVA or UKAS Certificate of Calibration. This calibration result is accepted internationally. [], 68, 686, 686,3 686, 6863,5 68,6 686,7 6865,8 6866, 6867, 683, 6868, 686,3 687, 687,5 68,6 687,7 6873,8 687, 6875,3 685,3 6876,3 6877,33 6878,3 687,35 686,36 688,37 688,38 688,3 6883, 687, 688, 6885,3 6886, 6887,5 688,6 6888,7 688,8 68, 68,5 656,5 68,5 683 For prices please refer to the online catalogue [],53 68,5 685,55 686,56 687,57 688,58 68,5 6,6 6,6 6,6 63,63 6,6 65,65 66,66 67,67 68,68 6,6 6,7 6,7 6,7 63,73 6,7 65,75 66,76 67,77 68,78 6,7 6,8 6,8 6,8 63,83 6,8 65,85 66,86 67,87 68,88 6,8 63, 63, 63, 633,3 63, 635,5 636 For prices please refer to the online catalogue [],6 637,7 638,8 63, 6, 655, 655,3 6553, 655,5 6555,6 6556,7 6557,8 6558, 655 66,5 65, 65, 65,3 653, 65,5 655,6 656,7 657,8 658, 65, 656, 656,3 6563, 656,5 6565,6 6566,7 6567,8 6568, 656, 657, 657, 657,3 6573, 657,5 6575,6 6576,7 6577,8 6578, 657 For prices please refer to the online catalogue For prices please refer to the online catalogue The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not 36
3 Steel Metric Individual Gauge Block Metric Calibration [], 658, 658, 658,3 6583, 658,5 6585,6 6586,7 6587,8 6588, 658,3 65,3 65,3 65,33 653,3 65,35 655,36 656,37 657,38 658,3 65, 66, 66, 66,3 663, 66,5 665,6 666,7 667,8 668, 66,5 66,6 656,7 657,8 658, 65 66,5 66, 66, 66,3 663, 66,5 665,6 666,7 667,8 668, 66, 67, 67,3 673, 67,5 675,6 676,7 677,8 678, 67, 67, 67, 67,3 673, 67 [],5 675,6 676,7 677,8 678, 67, 67, 67, 67,3 673, 67,5 675,6 676,7 677,8 678, 67,3 673,3 673,3 673,33 6733,3 673,35 6735,36 6736,37 6737,38 6738,3 673, 67, 67, 67,3 673, 67,5 675,6 676,7 677,8 678, 67,5 66,6 675,7 675,8 675, 6753 3 663 3,5 663 66,5 66 5 665 5, 685 5,5 665 6 666 6,5 666 7 667 7,5 667 7,7 685 8 668 8,5 668 66,5 66 667,3 685,5 665 66 [],5 665 66,5 665, 6853 3 663 3,5 6653 66,5 665 5 665 5,5 6655 6 666 6,5 6656 7 667 7,5 6657 7,6 685 8 668 8,5 6658 66,5 665 667, 6855,5 666 663,5 666 663,5 666,8 6856 3 6633 3,5 6663 663,5 666 5 6635 5,5 675 3 6673 35 6755 667,3 6857 5 6756 5 6675 6 6676 7 6677 75 68 8 6678 667 668 5 68 3, 6858 5 683 75 68 668 5 685 3 6683 668 5 6685 6 68 7 68 75 68 8 683 68 685. 5.5.5. Nominal length:. 5.5 6.5. Nominal length: 6.3.5. 3 3.3 3.3 Nominal length:.3 5 (5" ").5. 35.3 x. 5±,5 35.3 3 Ø Nominal length: 5 x. 5±,5 For prices please refer to the online catalogue For prices please refer to the online catalogue For prices please refer to the online catalogue For prices please refer to the online catalogue 37 The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not
Accuracy EN ISO 365 Suffix : Not available for Grade K sets. CERA block set CERA 56block set CERA 3block set CERA Gauge Block Set Series 56 Base Ordering example: To order an ISO Standard block grade set with JCSS calibration choose 56336. Calibration 56337 56338 5633 563 3 563 563 5633 563 88 5637 5637 5637 87 5635 5636 5637 5638 76 563 5635 5635 5635 56 56353 5635 56355 56356 7 56357 56358 5635 5636 7 5636 5636 56363 5636 6 563 5635 5636 5637 3 5678 567 568 568 3 56365 56366 56367 56368 8 5673 5673 56733 5673 Standard / grade available and Suffix * Block allocation ISO/DIN/JIS Size Step Quantity (Grade K): X,5 (Grade ): X,,, (Grade ): X,,, (Grade ): X,5,5,5 (Grade K): X (Grade ): X (Grade ): X (Grade ): X (Grade ): X (Grade ): X (Grade ): X (Grade K): X (Grade ): X (Grade ): X (Grade ): X (Grade K): X (Grade ): X (Grade ): X (Grade ): X (Grade K): X (Grade ): X (Grade ): X (Grade ): X (Grade K): X (Grade ): X (Grade ): X (Grade ): X (Grade K): X (Grade ): X (Grade ): X (Grade ): X (Grade K): X (Grade ): X (Grade ): X (Grade ): X (Grade K): X (Grade ): X (Grade ): X (Grade ): X (Grade K): X (Grade ): X (Grade ): X (Grade ): X (Grade K): XO (Grade ): XO (Grade ): XO (Grade ): XO 5,5,,,5,5 5,5,,,,,5,5,,,,,5,5,5,,,5,5 5,5,,,,,, 5,5,,,, 5,5,,,,,,,,,,,5,,,,,, 5,5,,,, 3 6 5 75 5 3 5 5,,5 5,,,5,,,5,,5 5,,, 5,, 5,,,,,,,,,, 5 5 3 8 5 3 3 3 The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not 37
CERA Gauge Block Set Thin Series 56. step These block sets offer you the following benefits: Thin block set,, step. Ordering example: To order an ISO Standard 8block grade set with calibration, choose 563756. Calibration Accuracy EN ISO 365 Suffix : Not available for Grade K sets. CERA 8block set CERA block 8 56373 5637 56375 56376 5638 5638 56383 5638 56385 56386 56387 56388 Standard / grade available and Suffix * Block allocation ISO/DIN/JIS Size Step Quantity (Grade K): X,,, (Grade ): X,,, (Grade ): X (Grade ): X (Grade K): X (Grade ): X (Grade ): X (Grade ): X (Grade K): X (Grade ): X (Grade ): X (Grade ): X,,,,,, CERA Wear Block Set Series 56 Cera Wear block sets Accuracy EN ISO 365 CERA block set 5683 56833 5683 5683 Protection gauge blocks (highlighted in grey above) are placed at each end of the gauge block stack to absorb the wear caused by contact with workpieces. Block allocation Grade Size Step Quantity Mitutoyo Gauge and Certificates A Certificate is furnished with all Mitutoyo gauge blocks with a serial number on the box (in the case of sets) and an identification number on each block. The deviation of each block from nominal length, at the time of inspection, is stated. For this inspection, each gauge block is measured relative to the upper level master using a gauge block comparator. Grade K gauge blocks are measured by a primary measurement method using an interferometer. 37 The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not
CERA Micrometer Gauge Block Set Accuracy EN ISO 365 Series 56 Calibration 563 With calibration Grade Calibration/Standard applications 5636 5636 5636 56566 56576 56586 56856 56866 56876 Especially for Micrometer with spindle pitch (QuantuMike) EN ISO 36 DIN 863 () VDI/VDE/DGQ 68 EN ISO 36 DIN 863 () VDI/VDE/DGQ 68 Block allocation,/,8/ 7,8/,/ / 5,/ 7,/,6/,6/ 5,5/ 5,/ 7,7/,3/,/ 5/ 7,6/,/,8/ 5, optical parallel (thickness = ),5/ 5,/ 7,7/,3/,/ 5/ 7,6/,/,8/ 5, Micro Checker, optical parallel (thickness = ) Micro checker 5667 applicable gauge block sets 5656, 5657, 5658 With inspection Grade Calibration/Standard applications 563 563 563 5656 5657 5658 5685 5686 5687 Especially for Micrometer with spindle pitch. (QuantuMike) EN ISO 36 DIN 863 () VDI/VDE/DGQ 68 EN ISO 36 DIN 863 () VDI/VDE/DGQ 68 Block allocation,/,8/ 7,8/,/ / 5,/ 7,/,6/,6/ 5,5/ 5,/ 7,7/,3/,/ 5/ 7,6/,/,8/ 5, optical parallel (thickness = ),5/ 5,/ 7,7/,3/,/ 5/ 7,6/,/,8/ 5, Micro Checker, optical parallel (thickness = ) CERA Caliper Gauge Block Set Series 56 Grade Mass Calibration/Standard applications,7 EN ISO 3385,7,7 DIN 86 (88),7 VDI/VDE/DGQ 68 56566 56567 3 565 565 Block allocation blocks :, 3, 5, 5, setting ring (Ø, Ø ), pin gauge (Ø ), glove 3 blocks : 3,,3, 3,, setting ring (Ø, Ø5 ), glove 56566 The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not 373
3 CERA Individual Gauge Block Metric Ordering example: To order a,5 ISO Standard grade block with JCSS calibration, choose 635636. Calibration Accuracy EN ISO 365 [],5 6356, 6355, 6355,3 63553, 6355,5 63555,6 63556,7 63557,8 63558, 6355 636,5 635, 635, 635,3 6353, 635,5 6355,6 6356,7 6357,8 6358, 635, 6356, 6356,3 63563, 6356,5 63565,6 63566,7 63567,8 63568, 6356, 6357, 6357, 6357,3 63573, 6357,5 63575,6 63576,7 63577,8 63578, 6357, 6358, 6358, 6358,3 63583, 6358,5 63585,6 63586,7 63587,8 63588, 6358 For prices please refer to the online catalogue [],3 635,3 635,3 635,33 6353,3 635,35 6355,36 6356,37 6357,38 6358,3 635, 636, 636, 636,3 6363, 636,5 6365,6 6366,7 6367,8 6368, 636,5 636,6 6356,7 6357,8 6358, 635 636,5 636 3 6363 3,5 6363 636,5 636 5 6365 5, 6385 5,5 6365 6 6366 6,5 6366 7 6367 7,5 6367 7,7 6385 8 6368 8,5 6368 636,5 636 6367,3 6385,5 6365 636,5 6365 636,5 6365 For prices please refer to the online catalogue [], 63853 3 6363 3,5 63653 636,5 6365 5 6365 5,5 63655 6 6366 6,5 63656 7 6367 7,5 63657 7,6 6385 8 6368 8,5 63658 636,5 6365 6367, 63855,5 6366 6363,5 6366 6363,5 6366,8 63856 3 63633 3,5 63663 6363 5 63635 5,5 6375 3 63673 35 63755 6367,3 63857 5 63756 5 63675 6 63676 7 63677 75 638 8 63678 6367 6368 5 638 3, 63858 5 6383 75 638 6368 5 6385 3 63683 6368 5 63685 For prices please refer to the online catalogue. 5.5.5. Nominal length:. 5.5 6.5. Nominal length: 6.3.5. 3 3.3 35.3 3.3 3 Nominal length:.3 5 (5" ").5. 35.3 x. 5±,5 Ø Nominal length: 5 x. 5±,5 For prices please refer to the online catalogue 37 The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not
Gauge with a Calibrated CTE Accuracy Grade K JIS/DIN/ISO 5 Gauge with a Calibrated Coefficient of Thermal Expansion These are metric gauge blocks with a calibrated coefficient of thermal expansion. They offer you the following benefits: Mitutoyo offers toplevel gauge blocks (steel and ceramic) which are superior to K class blocks, with their quality supported by Mitutoyo s best technologies. They feature an accurately calibrated thermal expansion coefficient measured with a proprietary doublefaced interferometer (DFI). Each gauge block is calibrated for length on a highly accurate gauge block interferometer (GBI) system. Uncertainty of thermal expansion coefficient:,35 x 6 /K (k=). Uncertainty of length measurement: 3 nm (k=), for blocks. Calibration Certificate To each final dimension a factory is supplied. Cera Accuracy [] 6368B Grade K JIS/DIN/ISO 638B Grade K JIS/DIN/ISO 5 6383B Grade K JIS/DIN/ISO 5 638B Grade K JIS/DIN/ISO 75 6368B Grade K JIS/DIN/ISO 6385B Grade K JIS/DIN/ISO 5 63683B Grade K JIS/DIN/ISO 3 6368B Grade K JIS/DIN/ISO 63685B Grade K JIS/DIN/ISO 5 Steel Accuracy [] 668B Grade K JIS/DIN/ISO 68B Grade K JIS/DIN/ISO 5 683B Grade K JIS/DIN/ISO 5 68B Grade K JIS/DIN/ISO 75 668B Grade K JIS/DIN/ISO 685B Grade K JIS/DIN/ISO 5 6683B Grade K JIS/DIN/ISO 3 668B Grade K JIS/DIN/ISO 6685B Grade K JIS/DIN/ISO 5 The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not 375
ZERO CERA Ultralow Expansion Ceramic Gauge These are ultralow expansion ceramic gauge blocks. The ZERO CERA offer you the following benefits: Thermal expansion at ± C is less than /5 that of steel. There is almost no secular change either in the dimension or coefficient of thermal expansion. You will find them light and easy to handle. They are rust free. They are magnetisation free. Calibration Material Ultralow thermal expansion fine ceramic Accuracy Grade K ISO/JIS/DIN Grade* K Standard, Calibration accessories and custommade aluminium case Appearance Rectangular black Coefficient of ±, x 6 /K (at C) thermal expansion* Density*,5 g/cm 3 Vickers 86HV (by JIS R 6 "Testing hardness* Method for Vickers Hardness of High Performance Ceramics") * : If you require a grade other than K, please contact Mitutoyo. * : Value claimed by the material supplier. Accuracy [] 676736 Grade K ISO/JIS/DIN 3 676756 Grade K ISO/JIS/DIN 5 67686 Grade K ISO/JIS/DIN 67686 Grade K ISO/JIS/DIN 676836 Grade K ISO/JIS/DIN 3 67686 Grade K ISO/JIS/DIN 676856 Grade K ISO/JIS/DIN 5 6786 Grade K ISO/JIS/DIN 6 6786 Grade K ISO/JIS/DIN 7 67836 Grade K ISO/JIS/DIN 8 6786 Grade K ISO/JIS/DIN 67856 Grade K ISO/JIS/DIN 56776 Grade K ISO/JIS/DIN Above set Characteristics comparison of gauge block materials ZERO CERA BOCK ow expansion glass CERA BOCK Steel Tungsten carbide Coefficient of thermal expansion ( 6 /K) ±, *) *3) ±, *) *3),3 ±,5,8 ±,5 5,5 ± Thermal conductivity (W/m*K) 3,7,7, 5, 7,5 Specify gravity,5,55 6 7,8,8 Young modulus (GPa) 3 6 6 68 Poisson ratio,3,5,3,3, Flexural strength (3 points) (MPa) 3 7 6 6 Fracture toughness (MPa*m / ),,6 *) 7 Vickers hardness (HV) 86 *3) 68 35 8 65 ) Material for Mitutoyo Products ) Value at C 3) Claimed value by the material supplier ) Value measured by the material supplier (reference) 376 The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not
35±.8 Gauge Block Accessories Series 56 Specially designed for long gauge blocks over which have two coupling holes on the body. Holder base : 6 5 ±.5 3 75 Halfround jaw : 63 5665 5º 6 Plain jaw : 68 5665 Included in set Holder A (63) pc Holder B (63) pc Holder C (633) pc Holder D (63) pc Holder E (635) pc Adapter (636)3 pcs Holder base 35 (6) pc Halfround jaw (63) pcs Plain jaw (68) pcs Scriber point (6) pc 5 8.5 75 Scriber point : 6 Holder A : 63 Used for coupling two long gauge blocks. 63 Holder B and C : Used for coupling two long gauge blocks together with other gauge blocks up to 35 (Holder B) or Holder C). Also used for attaching jaws with two adapters. Holder B : 63 (R max.= = 6 ) Holder C : 633 (R max.= = 36 ) 7 75 Holder D : 63 Used for attaching to the holder base. 65.5 63 Holder E : 635 Used for attaching to the holder base together with other gauge blocks up to 5. Used for attaching jaws with one adapter. The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not 377
Gauge Block Accessories Series 6 These accessories are specially designed for long gauge blocks over which have two coupling holes on the body. Holder : 6 to 65 Used to clamp plain jaws, a scriber point, etc., to a gauge block stack. 35±.8 Holder base 35 : 6 Acts as base for a stack of gauge blocks that carry one of the many types of point. 566J 566J. Set 566J 566J Included in set ( x 63; x 6; x 65; x 6; x 6; x 6; x 6; x 63; x 6; x 68; x 6; x 6; x 6; x 6; x 63) ( x 6; x 63; x 6; x 65; x 6; x 6; x 6; x 6; x 6; x 6; x 6) Half round jaw : 6 to 6 Used for gauging an outside or inside diameter if used when a pair of jaws in a holder. 6 5º. Holder [] 6 56 63 5 6 56 65 5 Plain jaw : 68 Gauges outside and inside dimensions (not inside diameters) when used as a pair of jaws in a holder. 5 8.5 3. Holder base Description 6 35. Halfround jaw Size A B C H [] [] [] [] 6 Halfround jaw 5,5 7,5 ±,5 6 Halfround jaw 5 5 7,5 5 ±,5 6 Halfround jaw 8 8,5 5 8,5 8 ±,5 63 Halfround jaw 5 75 3 ±,5 6 Halfround jaw 5 5,5 ±,5 5. Miscellaneous jaws Description 68 Plain jaw 6 Scriber point 6 Centre point 6 Tram point 6. Triangular straight edge A [] 6 6 63,5 Scriber point : 6 Scribes a straight line on a workpiece a known distance from a datum plane if used in a holder and holder base. 8.5 5 6 Centre point : 6 Pushed into a small hole, or conical punch mark, this point provides the pivot for scribing a circular line with a gauge block trael assembly. 8.5 Finished surface 5 Tram point : 6 For checking distances between lines and points. 6 A A Triangular straight edge : 6/63 Can be used to indicate parallelism. 3 378 The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not
Ceraston Removing burrs Wipe any dust and oil films from the gauge block and the Ceraston (or Arkansas stone) using a solvent. Place the gauge block on the Ceraston so that the measuring face that has burrs is on the abrasive surface of the stone. While applying light pressure, move the gauge block to and fro about ten times (Fig. ). Use a block rubber for thin gauge blocks to apply even pressure (Fig. ). 3 Check the measuring face for burrs with an optical flat. If the burrs have not been removed, repeat step. If burrs are too large, they may not be removed with an abrasive stone. If so, discard the gauge block. Accessory for Gauge Block Maintenance This accessory for gauge block maintenance offers you the following benefits: Aluminaceramic abrasive stone lets you remove burrs from hard materials such as ceramics, that ordinary stones cannot handle. You can use them for both steel gauge blocks and CERA. 66 665 Dimensions (WxDxH) Mass [g] 665 x 5 x 66 5 x 5 x 53 Note: The abrasive surface of a Ceraston must be made flat by lapping it from time to time. After lapping the ceraston, the lapping powder must be completely removed from the surface of the stone to prevent the gauge block from being scratched. Mitutoyo does not offer Arkansas stones. Consumable spares Description 665 Ceraston 6 Tweezers 65 Blower brush 66 Cleaning paper 67 Artificial leather mat 68 Reagent bottle ( ml) 6D Gloves Maintenance Kit for Gauge Series 56 This is a maintenance kit for gauge blocks that offers you the following benefits: It includes all maintenance tools needed for the daily care and storage of gauge blocks. It is supplied in a fitted wooden case for portable use. 5665E Tools and accessories included Ceraston (665): Used for removing burrs on the measuring surface. Tweezers (6): Used for handling thin gauge blocks. Blower brush (65): Used for blowing dust off the measuring surface. Cleaning paper (66): Used for wiping off rust preventive oil and contamination. Artificial leather mat (67): Used as a gauge block mat. Reagent bottle (68): Bottle for wiping solution ( ml). Solution not included. Gloves (6D) The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not 37
376 376 Quick Guide to Precision Measuring Instruments Gauge Deinition of the Meter The 7th General Conference of Weights and Measures in 83 decided on a new deinition of the meter unit as the length of the path traveled by light in a vacuum during a time interval of / 7 58 of a second. The gauge block is the practical realization of this unit and as such is used widely throughout industry. Perfect wringing of gauge blocks Wringing should always be performed in a clean place on a soft pad if gauge blocks slip from your hand, they will not be damaged. a. Wringing thick gauge blocks b.wringing a thick gauge block to a thin gauge block c.wringing thin gauge blocks Wipe off the oil ilm from the gauge blocks using a soft cloth and petroleum ether. After this rough cleaning the surfaces are cleaned with a cosmetic brush rinsed with petroleum ether and then blown free with an air blower. Cross the gauge blocks at in the middle of the measuring faces. 3 375 3753 Overlap one side of a thin gauge block on one side of a thick gauge block. To prevent thin gauge blocks from bending, irst wring a thin gauge block onto a thick gauge block. Never use alcohol or coon benzine for cleaning; coon benzine contains too many impurities and alcohol always has aqueous components which may cause corrosion. Rotate the gauge blocks while applying slight force to them. You will get a sense of wringing by sliding the blocks. Slide the thin gauge block while pressing the entire overlapped area to align the measuring faces with each other. Then, wring the other thin gauge block onto the irst thin gauge block. Bestsuited for wiping gauge blocks are microiber cloths. 3 Check the cleaned gauge blocks for rust and scratches. If there are any burrs on the measuring surface remove them carefully using a special ceraston for gauge blocks. Move the dry gauge block over the ceraston exerting very low pressure. In case the measuring surfaces are in good condition, but wringing is still dificult, you may wipe them with medical cotton wool its oily components will provide a ine ilm thus improving the grip of the measuring surfaces Align the measuring faces with each other. Finally, remove the thick gauge block from the stack. Apply an optical lat to the surface of one thin gauge block to check the wringing state. Irregular interference fringes Thermal Stabilization Time The following igure shows the degree of dimensional change when handling a steel gauge block with bare hands. 3 376 Elongation (µm) 8 7 6 5 3 Time fingers are released The gauge block is held with five fingers. The gauge block is held with three fingers. Wipe the exposed measuring face(s) and continue building up the stack, in the same manner as above, until complete. 5 3 5 6 7 apse of time (minutes) 38 The prices listed are suggested retail prices (valid until 3st May 5). All products to be sold to coercial customers. Therefore VAT is not