Description of the machine MATEC 30 HV 3000 / NC 1. Company 1.1. General company details Name of the company KISTNER GmbH & Co.KG Adress Industriestraße 7-9 95349 Thurnau Phone +49 9228 987-0 E-Mail info@maschinen-kistner.de Web www.maschinen-kistner.de Seite 1 von 8 17.02.2015
2. Index 1 Company... 1 1.1. General company details. 1 2 Index.. 2 3 Machines info.... 3 3.1 Technical Data and equipment...... 4-7 3.2 Machine pictures.... 8 Seite 2 von 8 17.02.2015
3. Technical description 3.1 Technical data 5-axis universal machining center Manufacture Type MATEC 30 HV 3000/NC Year of manufacture 2011 / 2012 Program running hours ca. 5700 Control HEIDENHAIN TNC 530i Machine number 1241 Travels X 3.000 mm / Y 1.000 mm / Z 1.100 mm NC-rotary table SKH-NC 6/800 Seite 3 von 8 17.02.2015
3.2 Technical data and equipment NC-rotary table SKH-NC 6/800 face plate horizontal face plate Ø 800mm indexingaccuracy ± 12 transport load max. 2.500 kg max. tangential moment with clamping 6.500 Nm including motor (AC) with fitted rotary measuring system and hydraulic clamping and incuding additional CNC-axis position of the roatry table: X 970 mm / Y 500 mm rotrary table is embedded in the machine bed direct measuring system for NC-rotary tables indexing accuracy ± 5 1-axis NC-swivel head +/- 105 degree swiveling direct measuring system ± 3 arc second either continuously or with adjustably clamping clamping forces: 2.400 Nm not clamped 4.200 Nm clamped Spindle motor spindle 12.000 1/min. motor spindle with 30 kw (40% ED) 17 kw (100% ED) torque 191 Nm (40% ED) 108 Nm (100% ED) machine spindle with HSK 63-A tool holder HSK 63 form A according to DIN 69893 Coolant internal coolant supply 20 bar (paper band filter) Equipment of the machine for the use of tools (DIN 69871) with internal coolant supply through the spindle and the tool. Seite 4 von 8 17.02.2015
- paper band filter system (fineness 30 my) - 2. coolant circulation (high pressure pump 20 bar) - tank capacity paper filtration system 450 l internal coolant supply 70 bar via NC-programm infinitely programmable pump capacity at 20 bar 27 1/min at 70 bar 22 1/min coolant tank 900 l coolant high pressure at the external nozzles coolant high pressure pump switchable via M-function in the part program on the external nozzles at the spindle stock 20 bar compressed air at the external nozzles controllable via M-function in the part program IK-compressed air through the tool precondition is the option internal coolant supply flow controller coolant supply equipment of the machine for the automatic monitoring of the coolant supply through the spindle and tool chip drainage with slotted sieve Tool changer tool magazine with 80 places tool changer traveling in column Control Control Heidenhain itnc 530 5 axis + spindle hard disk with ca. 26 GB for free use including network card electronic handwheel (portable) Seite 5 von 8 17.02.2015
3D-measuring probe 3D-measuring probe with radio with radio signal transmission control inclusive control software Special machine table special face plate with 6 Speedy-Twister-modules machine table with 38 Speedy-Twister-modules - 4x retractable nipples with zero point - 42 x rectratable nipples without centering - 46 x nipple fixing - 46 x support disc - 46 x distance disc with O-ring Partition wall partition wall for two-place-system special plate for partition wall for the adaption of the partition wall on chucks automatic safety doors for x-axis = 3.000 mm open: automatically after the program ends close: 2-hand release 1-hand operation for automatic sliding doors security query via pressure wave tube 2 pieces of oil suction units for filtration and suction of oil-/emulsion mist with a flashpoint not under 120 Celsius electrostatic air filter MAXI 2200 horizontal with motor and blower and separate set up console inclusive electrical control of the filter condition air performance ca. 1.800 m 3 /h number of cell units 2 pieces overall performancwe 750 watt operating voltage 230 V / 50 Hz Central grease lubrication Seite 6 von 8 17.02.2015
Operating panel increasing of the operating panel up to 200 mm Hydraulic clamping circuits and rotary distributor 2-fold rotary distributor for rotary table or counter-bearing Necessary for hydraulic or pneumatic clamping devices, which are mounted directly on the rotary table or at a device bridge with counter bearing. Version of rotary distributor for: 1 x clamping 1 x release 1 line pneumatic 1 line hydraulic tool identification system Balluff Version with read and write unit at the tools charging station, with separate control panel 5 pieces of pneumatic clamping circuits 1 x clamping 1x release operation via 2-hand operation 1-hand operation / M-function hydraulic clamping pressure max. 100 bar pump capacity 100 1/min. tank capacity 30 l 5 pieces of additional clamping ciruits 1x clamping 1x release query voltage via press switch operation via 2-hand operation 1 hand operation / M-function operating manual / documentation machine parameter on CD Seite 7 von 8 17.02.2015
3.3 Machine pictures (ORIGINAL PHOTO) front view open system: MATEC 30 HV 3000 / NC (ORIGINAL PHOTO) rear view: MATEC 30 HV 3000 / NC Seite 8 von 8 17.02.2015
Traveling Column Series HV/HVU
Traveling Column Series - HV Machines Flexibility in single-part and series production Options Additional tool magazine with up to 200 pcs Standard specifications Full cladding of the machining area incl. electrically protected sliding doors Digital main spindle drive, motor spindle, oriented spindle stop Spindle bearing Ø 80 mm, tool clamping 12,000 N Linear guides in all axes Feed rate/rapid feed with digital AC servo motors in all axes Tool magazine traveling in X-axis (protectively installed in the traveling column) Tool position coding variable Automatic lag compensation for high speed milling of contours Chip conveyor Controls Rexroth INDRA Motion MTX Heidenhain itnc 530 Siemens 840D Pick-up stations for oversized tools or angle drilling and milling heads CTS with pressure 20/40/70 bar Micro lubrication system Coolant cleaning units with different filter system Coolant temperature control Coolant tank with volume capacity 450/900/2,000 l Oil suction units Automatic doors 1-axis rotary table with conventional or direct drives 2-axis tilting rotary table Lathe spindle vertical/horizontal, size A8 and A11 High speed rotary table with direct drive up to 4,000 rpm (turning/positioning) Additional tool magazine only for turning tools with separate tool changer Separate fixed tool holder on the headstock for turning tools (option: with interrupted cut especially for heavy turning operations) CNC carriage unit for tail-stock, steady rest and opposed spindle Integrated quick change pallet systems Clamping hydraulics or pneumatics Rotary distributor for hydraulics and pneumatics Traveling Column Series HV machines The traveling column series has been conceived for single-part and series production. Whether used for twin table machining with rotary table or tail stock, multiple clamping or single-part manufacturing of voluminous parts, this machine group covers nearly all fields of application. Stability, precision and high speed are characteristics of these machines. Outstanding features of the HV machines are long traverse paths, horizontally and vertically swiveling machine spindles, easy mounting of clamping units as well as automatic loading by means of external loading systems. A swivel head for 5-side horizontal and vertical machining as well as for 3D machining distinguishes the HV series. These machines are also available in different configurations. The matec tailor-made system with its extensive service package allows a multitude of machine concepts which provide an optimal manufacturing solution for every customer, securing a competitive advantage. 3-D probe Tool measuring or tool breaking control Loading automation / NC-gripper
Horizontal and vertical machining matec-30 HV matec-30 HV with integrated rotary table 1,450 mm matec-30 HV with two traveling columns and 9 CNC axes The machine concept of matec-30 HV is based on the long-bed machine matec-30 L. The machine is equipped with a swivel head. Various CNC rotary tables in connection with the swivel head enable to perform 5-side or 3D machining of work parts. The long X-axis and the swivel head swiveling 105 to both sides guarantee multilateral machining of long profiles or shafts in multiple clamping. Special features Tool system SK40 /HSK-A 63 Swivel head +/- 105 continuously variable as CNC axis for horizontal and vertical machining, indexing precision +/- 5 angular seconds Optionally available as milling/turning center with turning diameters up to 2,200 mm Specifications Working area X-axis 1,300-12,000 mm Working area Y-axis 600 (800/1,000/1,200) mm Working area Z-axis vert. 700 (1,000/1,200)/hor. 800 (1,100/1,300) mm Distance spindle nose/table vert. 0-700 (1,000/1,200)/hor. 150-950 (1,250/1,450) mm Machine table width 635 (835/1,035/1,235) mm T-slots 18 H8 Spindle SK40 (HSK-A 63) Speed 9,000 (12,000/15,000/18,000/24,000/42,000) rpm Power 16 (30) kw - 40% DC Torque, max. 100 (191) Nm - 40 % DC Rapid feed 30 (48/100 with linear drive) m/min Drilling performance in steel 40 (60) mm Tapping in steel M22 (M30) Milling capacity in steel 400 (500) cm 3 /min Tool magazine 36 (48 up to 200) pcs Tool diameter, max. 70 (130) mm Tool length, max. 340 (450) mm Tool change time vertical approx. 3.5 sec / horizontal approx. 6.5 sec Chip-to-chip time vertical approx. 5.5 sec / horizontal approx. 8.5 sec Specifications valid for Y=600 mm and swivel head with serration 1 Traverse paths X-axis mm 1,300 2,000 3,000 4,000 5,000 up to 12,000 Machine table length mm 1,800 2,500 3,500 4,500 5,500 12,500 Twin room mach. max. vert. mm - 2x720 2x1,220 2x1,720 2x2,220 2x5,720 Machine length, approx. mm 4,910 5,870 7,150 8,460 9,740 18,700 Weight, approx. t 7.5 9.2 10.4 11.8 12.8 25 Subject to technical changes