+asphalt emulsions production plant ASPHALT ACHINES AND EQUIPENTS
ASPHALT ACHINES AND AND EQUIPENTS
01 Our Value Our customers are the focal point of our view of ourselves as a company dedicated to manufacture of machine and equipment. Our primary aim is to attain clear benefits for unrivaled satisfaction of our customers. ASPHALT ACHINES AND EQUIPENTS The value of OKUR Company has dedicated itself to be expertise, uppermost and cooperation with customer on a partnership basis and innovation. The values are the joint obligation of all OKUR employees, forming the basis for necessary relationship of trust between customer and OKUR. Every branch has its own dynamic and special problem areas; therefore consultation by experts in process control is our precondition for optimal operation of our plants and machines at customers site. OKUR furnishes process related, costumer oriented solution to continuously enhance our costumers net product. Our aim is to implement optimal overall concepts. In pursuing this goal, OKUR takes advantages of all experience, specialized knowhow and aesthetic of machines. 02 Our History OKUR, which has its headquarters in Ankara, was founded by Abdullah Okur in 1970 and now being managed by the second generation of the family. The foundation stone for its current high repute in many branches was laid by developing unique areas: the bitumen technology and facilities. Over decades the company OKUR has strengthened its substantial position in the national and international market. 03 Our Potential OKUR stands for the ultimate in quality; this is possible due to excellent manufacturing and machining using equipment on the highest technical level. All controls is operated by Quality Control and is equipped with state-of the art measuring instruments. Success is not accident. It depends on our skill and our ability to constantly renew and know how. We are proud that quickly and expertly translate new opinions from research into products and we are able to market these products internationally. This secure competitive advantages for us and for our customers. ASPHALT ACHINES AND EQUIPENTS 3
INTRODUCON Asphalt Emulsion As asphalt cement is not fluid and not applicable under ambient conditions, different methods have been used to increase applicability. At high temperatures energy consumption and combustion risk increases; on the other hand, when solvent chemicals are increased, risk of flammability and toxic factors increase. Because of these disadvantages, experts have chosen to thin asphalt cement with water and this material obtained is called the asphalt emulsion. In production of asphalt emulsion chemicals called emulgators are used. These emulgators become + or charged when dissolved in water. Depending on these charges, they are named anionic or cationic emulgators. Asphalt emulsions are also divided into two general groups in relation to the emulgators used: anionic asphalt emulsions and cationic asphalt emulsions. These groups can be divided into subgroups depending on their setting properties: Rapid setting emulsions, medium setting emulsions and slow setting emulsions. Chemical Composition of the Asphalt Emulsion Asphalt Cement : %40-70 Water (Softened) : %30-50 Chemical (Emulgator) : %0.2-2.5 Solvent : %0-30 Additive (DOP) : %0-4 Additive (Latex) : %0-1 Emulgator Types Anionic Emulgators (Negatively Charged) Sodium Hydroxide, Potassium Hydroxide They make the emulsion alkaline. ( ph ) Cationic Emulgators (Positively Charged) Hydrochloric Acid, Phosphoric Acid They make the emulsion acidic. ( ph ) ph SCALE ACID ALKALI NEUTRAL 4
ASPHALT ACHINES AND EQUIPENTS 5
ASPHALT EULSION TYPE A. CAONIC ASPHALT EULSIONS RAD SEING ASPHALT EULSIONS CRS-1 CRS-2 EDIU SEING ASPHALT EULSIONS CS-2 SLOW SEING ASPHALT EULSIONS CSS-1 CSS-1h odified CSS-1h 1. RAD SEING ASPHALT EULSIONS PRODUCT NAE PROPERES USAGE AREAS : CRS-1 : Contains min. 60% asphalt cement. : Used as bitumen binder, coating, adhesive, curing material in road pavements. PRODUCT NAE PROPERES USAGE AREAS : CRS-2 : Contains min. 65% asphalt cement. : Used as bitumen binder, adhesive, curing material in road pavements. 6
ASPHALT ACHINES AND EQUIPENTS 2. EDIU SEING ASPHALT EULSIONS PRODUCT NAE : CS-2 PROPERES : Contains min. 65% asphalt cement. USAGE AREAS : Used as bitumen binder in road pavements. 3. SLOW SEING ASPHALT EULSIONS PRODUCT NAE : CSS-1 PROPERES USAGE AREAS : Contains min. 57% asphalt cement. : Used as bitumen binder, coating, curing material in road pavements. PRODUCT NAE : CSS-1h PROPERES USAGE AREAS : Contains min. 57% asphalt cement. : Used as bitumen binder, coating, curing material in road pavements. PRODUCT NAE : odified CSS-1h PROPERES USAGE AREAS : An asphalt emulsion which contains min. 57% asphalt cement and which is modified by an elastomeric additive. : Used as bitumen binder and crack filler material in road pavements. B. ANIONIC ASPHALT EULSIONS RAD SEING ASPHALT EULSIONS RS-1 RS-2 EDIU SEING ASPHALT EULSIONS S-2 SLOW SEING ASPHALT EULSIONS SS-1 SS-1h odified SS-1h 7
4. RAD SEING ASPHALT EULSIONS PRODUCT NAE : RS-1 PROPERES : Contains min. 55% asphalt cement. USAGE AREAS : Used as bitumen binder, coating, adhesive, curing material in road pavements. PRODUCT NAE : RS-2 PROPERES : Contains min. 63% asphalt cement. USAGE AREAS : Used as bitumen binder, adhesive, curing material in road pavements. 5. EDIU SEING ASPHALT EULSIONS PRODUCT NAE : S-2 PROPERES : Contains min. 65% asphalt cement. USAGE AREAS : Used as bitumen binder in road pavements. 6. SLOW SEING ASPHALT EULSIONS PRODUCT NAE : SS-1 PROPERES USAGE AREAS : Contains min. 57% asphalt cement. : Used as bitumen binder, coating, curing material in road pavements. PRODUCT NAE : SS-1h PROPERES USAGE AREAS : Contains min. 57% asphalt cement. : Used as bitumen binder, coating, curing material in road pavements. PRODUCT NAE : odified SS-1h PROPERES USAGE AREAS : An asphalt emulsion which contains min. 57% asphalt cement and which is modified by an elastomeric additive. : Used as bitumen binder and crack filler material in road pavements. C. COON FEATURES OF ANIONIC AND CAONIC ASPHALT EULSION STORAGE : It can be stored for 3 months btw +5 and +85 C. TRANSPORT : It can be transported with barrels or tanks. 8
ASPHALT ACHINES AND EQUIPENTS USAGE AREAS OF ASPHALT EULSIONS Asphalt emulsions are mostly for surface coating, adhesion layer, coating layer, patch works, slurry-seal layer and moisture preventing works in cement foundations. In addition, it is applied as darkening layer in airports. A. Surface Coating In accordance with the Road Scientific Specification, for surface coating RS-1, CRS-1 veya CRS-2 bitumen binders complying with the TS 1082:2007 standard. B. Adhesion and Asphalt Layer usage areas of asphalt emulsions In accordance with the Road Scientific Specification, SS-1, SS-1h, CSS-1, CSS-1h type asphalt emulsions are suitable for coating and RS-1, RS-2, CRS-1 and CRS-2 asphalt emulsions are suitable for adhesion. C. Slurry-Seal and icro Surfacing Applications As binders, slow setting cationic or anionic SS-1, SS-1h or CSS-1, CSS-1h emulsions manufactured in compliance with the TSE standards can be used. To enhance adhesion, to prolong the life of the binder, to prevent softening and fracturing upon heat changes and to ensure fixation, modified asphalt emulsions can be used. D. Cold Application and Patch Works CRS-1 or CRS-2 type rapid setting cationic asphalt emulsions, modified in accordance with the TS EN 12591:2011 standard can be used as asphalt emulsions. This asphalt emulsion has high adhesion due to the modifier substance in it. After setting, adversities such as detachment from the asphalt etc. are not experienced since it has high adhesion and has rubber based additives in it. E. Darkening Layer In general in military airports, a thin bituminous layer called the Fog-Seal layer is spread to strengthen the vision area which reduces in time as the colour of the apron is lightened. To this end, RS-1 or CRS-1 type asphalt emulsions are applied. F. Preventing oisture in Cement Foundations As is known, curing plays an important role in manufacturing with cement. Rapid evaporation of the water in it causes cracks. Thus, especially in summer, a membrane layer that will prevent rapid evaporation of water is required. RS-1, RS-2 and CRS-1, CRS-2 type asphalt emulsions meet his requirement. 9
Used Area Surface Dressing Prime Coat Tack Coat Slurry Seal - icrosurfacing Patch - aintanence - Road ix Recycling Fog - Seal Insulation Works Penetration acadam Stabilisation With Bitumen Asphalt Emulsion Type CRS-1, CRS-2, RS-1 SS-1, SS-1h, CSS-1, CSS-1h RS-1, RS-2, CRS-1, CRS-2 CSS-1h, SS-1h - Polymer odified Based CSS-1h SS-1 SS-1, SS-1h, CSS-1, CSS-1h RS-1, CRS-1 SS-1, CSS-1 SS-1 SS-1 Table 1: Usage Areas Of Asphalt Emulsions Figure 1: Asphalt Emulsion - Distribution Acc. To Usage Asphalt Emulsion Type Spraying Temperature ( C) RS-1 20-60 RS-2 50-85 S-2 25-55 CRS-1 50-85 CRS-2 50-85 CS-2 25-55 SS-1 20-70 SS-1h 20-70 CSS-1 20-70 %45 Surface Dressing %19 Cold ix %10 Tack Coat %10 Patch %6 Slurry Seal %4 Cemented Ground oisture Prevention %2 Recycling %2 Fog - Seal %2 Prime Coat CSS-1h 20-70 Table 2: Asphalt Emulsion - Application Temperature 10
ASPHALT ACHINES AND EQUIPENTS PRODUCON OF ASPHALT EULSIONS An asphalt emulsion is a system in which asphalt micro spheres are distributed homogenously in water by the help of some chemicals. Asphalt emulsions, which are produced in accordance with the intended application are produced by mixing asphalt cement, solvent (thinner), emulgator, water, acid and some additives at certain ratios and passion then through a colloid mill. ASPHALT CEENT SOLVENT EULGATOR WATER ACID BITUEN SOLUON ADDIVE-DOP COLLOID ILL ECHANICAL ENERGY ASPHALT EULSION ADDIVE-LATEX TRANSPORT/STORAGE USAGE ADVANTAGES OF ASPHALT EULSIONS Economic, Low fire risk, no danger in use, Does not harm the environment and human health, Can be used under rainy and humid weather conditions, Application temperature is low, there is no need for additional heat during transport/handling and storage; saves energy, The emulgator ensure a DOP effect, increasing adhesion, It has a wide application area and manufacturing techniques (See Table 1) Simple tools and equipment are adequate for application. 11
Table 3: Asphalt Emulsion Plants - Technical Table ODELS TECHNICAL FEATURES ETES 3 ETES 8 ETES 12 ETES 20 CBTES 30 LABTES CAPACITY (t/h) 3 8 12 20 30 1 PRODUCON TYPE BATCH (Semi-Continuous) X X CONNUOUS (Inline) X X X X X CUT - BACK (Continuous Production) CONNUOUS OBILITY Container 20 & 40' W x L x H 2,4 x 7.5 x 2,6 Container 20' Container 40' Container 20' obile SOLUON TANK NO. 1 & 2 1 1 & 2 2 X 1 SOLUON DOSAGE Flowmeter Flowmeter Flowmeter Flowmeter X Digital Counter BITUEN DOSAGE Flowmeter Digital Counter Flowmeter Flowmeter Flowmeter Digital Counter COLLOID ILL TYPE GAP Adjust Variable Speed GAP Adjust Constant Rotation GAP Adjust Variable Speed GAP Adjust Variable Speed X GAP Adjust Variable Speed CRUSHING CAPACITY (μm) 0.1 0.1 0.1 0.1 X 0.1 SOLVENT DOSAGE Flowmeter X Flowmeter Flowmeter Flowmeter X EULGATOR & ACID DOSAGE Loadcell Loadcell Loadcell Loadcell X X HEANG Electrical/ Hot Oil Electrical/ Hot Oil Electrical/ Hot Oil Electrical/ Hot Oil Electrical/ Hot Oil Electrical CONTROL anuel / Full Automatic anuel / Full Automatic anuel / Full Automatic anuel / Full Automatic anuel / Full Automatic anuel / Full Automatic ADDIONAL EQUIPENTS DOP Latex Solvent DOP Latex Solvent DOP Latex Solvent DOP Latex Solvent DOP Latex Solvent DOP Latex Solvent ELECTRICAL HEATER X X HEANG EXCHANGER X X TOTAL POWER (kw) 75 61 90 105 30 5 12
ASPHALT ACHINES AND EQUIPENTS ASPHALT ACHINES AND EQUIPENTS 13
ETES 20 ASPHALT EULSION PRODUCON SYSTE This model that can provide continuous and high capacity production on a specially produced chassis, ensures all the properties that a modern system must have, thanks to its product diversity. The main reason that this model is preferred is that it can also produce PB based emulsions which has been developing in recent years. As production is uninterrupted and continuous, the system was designed as a movable chassis with double solvent tanks. In the production process, the pumps for liquid material such as bitumen, solution, solvent, DOP, latex are operated by an invertor and they have the capacity to feed materials to the process at desired ratios. In addition, a flow meter is placed at the rear of each pump, ensuring that the amount the system requires during pumping are compatible with the data from the flowmeter. The bitumen and the solvent are passed through the static mixer at the prescribed ratios so that the bitumen has the desired penetration values. In addition, the DOP material is mixed at the static mixer at a certain ratio to enhance the adhesive capacity of the bitumen. The bitumen from the static mixer stably reaches the colloidal mill. The solution is prepared in tanks manufactured from polypropylene (PP). A weighing unit was designed for the other additives in the prescription. Hence, all additives are arranged easily and are stably sent to the solution tanks. The system has two different equipments to heat the water necessary for the solution. The cold water from outside is easily heated with electric heaters or a plate heat exchanger placed at the emulsion product outlet. In virtue of this contemporary practice, time and heat energy is saved. The solution, the temperature and ph value of which is suitably adjusted and which is homogenously mixed, passes thorough the 316 quality stainless steel in-line vertical centrifuge pump, to reach the colloidal mill. ASPHALT ACHINES AND EQUIPENTS ETES 20 ASPHALT EULSION PRODUCON SYSTE BITUEN 1500-15000 l/h 130-180 C BITUEN Circulation CUTBACK SOLVENT 265-2650 l/h 02-01 02-02 02-03 FIC 001 VFD 02-06 02-04 02-05 02-12 02-08 02-13 02-11 15-03 15-02 15-01 08-10 08-11 08-09 08-08 08-07 08-06 24-06 24-05 FIC 003 SET @ 5 BARG VFD 08-05 08-04 24-04 08-02 08-03 08-01 VFD SIC 001 24-03 FIC 003 24-02 24-01 VFD DOPE 27-135 l/h DOPE 1000 liter WT WT WT Stabilizer 1000 liter Emulsifier #1 1000 liter Emulsifier #2 1000 liter Acid 1000 liter SET @ 5 BARG 19-01 19-02 C 02-07 02-10 02-09 02-14 03-15 VFD 03-14 02-15 FIC 002 03-16 02-16 02-17 03-17 03-18 03-19 03-21 03-03 03-04 03-05 03-20 10-03 19-03 04-13 19-04 01-01 01-02 04-14 TANK 2 TANK 1 PT 03-07 PT ph 01-03 03-08 01-04 04-12 ph 01-05 01-07 04-15 04-16 19-06 C 001 19-05 03-04 01-06 04-10 04-11 03-03 A 01-08 AB B 01-09 04-09 04-07 04-08 SIC 002 01-10 01-11 01-12 EULSION 15000-25000 l/h 70-95 C 04-04 04-03 04-02 01-13 04-01 WT Latex 1000 liter WATER PHASE 1200-12000 l/h 40-60 C SAPLE 03-12 03-01 03-06 03-09 SAPLE 03-10 03-02 04-06 04-05 WATER SUPPLY 1200-12000 l/h 03-13 03-11 Easy Weigh Unit - EWU-IBC ETES 20 EXCESS WATER 14
ASPHALT ACHINES AND EQUIPENTS The bitumen and the solution that reach the mill are mixed, broken up at high speed, to form a perfect emulsion. The bitumen emulsion, the approximate temperature is 80-90 C, is passed through a plate heat exchanger to decrease the temperature to 60 C. Subsequently, the other additives are added by the help of a different static mixer and different bitumen emulsions can be produced. After the samples taken from the sampling valve are tested and approved, the bitumen emulsion is delivered to the storage tanks. The whole system is either full automatic or can be controlled manually. 15
ETES 12 ASPHALT EULSION PRODUCON SYSTE This odel preferred for quick and convenient installations is mostly suitable for sold slurry seal applications. As production is uninterrupted and continuous, the system was designed as a container As production is uninterrupted and continuous, the system was designed as a movable chassis with double or single solvent tank(s). In the production process, the pumps for liquid material such as bitumen, solution, solvent, DOP, latex are operated by an invertor and they have the capacity to feed materials to the process at desired ratios. In addition, a flow meter is placed at the rear of each pump, ensuring that the amount the system requires during pumping are compatible with the data from the flowmeter. The bitumen and the solvent are passed through the static mixer at the prescribed ratios so that the bitumen has the desired penetration values. In addition, the DOP material is mixed at the static mixer at a certain ratio to enhance the adhesive capacity of the bitumen. The high quality bitumen from the static mixer stably reaches the colloidal mill. The solution is prepared in tanks manufactured from polypropylene (PP). A weighing unit was designed for the other additives (emulgator, acid and stabiliser) in the prescription. Hence, all additives are arranged easily and are stably sent to the solution tanks. This dosing unit is used externally and can be integrated into the system if desired. The system has two different equipments to heat the water necessary for the solution. The cold water from outside is easily heated with electric heaters or a plate heat exchanger placed at the emulsion product outlet. In virtue of this contemporary practice, time and heat energy is saved. The solution, the temperature and ph value of which is suitably adjusted and which is homogenously mixed, passes thorough the 316 quality stainless steel in-line vertical centrifuge pump, to reach the colloidal mill. The bitumen and the solution that reach the mill are mixed, broken up at high speed, to form a perfect emulsion. The bitumen emulsion, the approximate temperature is 80-90 C, is passed through a plate heat exchanger to decrease the temperature to 60 C. Subsequently, the other additives are added by the help of a different static mixer and different bitumen emulsions can be produced. After the samples taken from the sampling valve are tested and approved, the bitumen emulsion is delivered to the storage tanks. The whole system is either full automatic or can be controlled manually. We, Okur akina, prefer imported bitumen emulsion mills (colloid mills), having a superior crushing capacity (0.1 μm crushing size), with constant or variable revolution. Depending on the choice of the customers, we can also use domestic mills in our asphalt emulsion systems. 16
02-01 02-05 02-04 02-06 02-07 02-08 02-09 SET @ 8 BARG 08-05 SET @ 8 BARG 08-01 08-02 07-03 07-01 07-02 SET @ 8 BARG 07-07 SET @ 8 BARG ELEC. HEANG ASPHALT ACHINES AND EQUIPENTS ETES 12 ASPHALT EULSION PRODUCON SYSTE ASPHALT ACHINES AND EQUIPENTS ASPHALT ACHINES AND EQUIPENTS ETES 12 ASPHALT EULSION PRODUCON SYSTE BİTUEN İ RETURN SOLVENT LATEX SAPLE T T C T T SAPLE SAPLE T T Bitumen Emülsiyon Production Unit - ETES 12 20' Container 17
2630 7100 02-15 2300 04-06 04-01 04-04 04-03 04-02 04-01 04-05 05-04 05-03 05-02 Sampling Valve 05-05 05-01 02-13 02-12 02-14 02-10 05-06 02-11 03-09 03-10 03-11 02-08 02-09 02-06 02-05 02-07 02-04 02-03 02-01 02-02 03-08 03-07 03-06 03-05 03-04 03-03 03-02 03-01 01-01 01-02 ETES 8 ASPHALT EULSION PRODUCON SYSTE This model, which is mostly preferred to be used under the construction site conditions, is especially very convenient for CRS1 and CRS2 production. The production principle is semicontinuous. In the production process, the bitumen, solution, solvent pumps are operated by an invertor and they have the capacity to feed materials to the process at desired ratios. In addition, a flowmeter is placed at the rear of each pump, ensuring that the amount the system requires during pumping are compatible with the data from the flowmeter. The bitumen and the solvent are passed through the static mixer at the prescribed ratios so that the bitumen has the desired penetration values. A weighing unit was designed for the other additives (emulgator, acid and stabiliser) in the prescription. Hence, all additives are arranged easily and are stably sent to the solution tanks. The water necessary for the solution is heated in an external tank or by an electric heater. The solution, the temperature and ph value of which is suitably adjusted and which is homogenously mixed, passes thorough the 316 quality stainless steel in-line vertical centrifuge pump, to reach the colloidal mill. The bitumen and the solution that reach the mill are mixed, broken up at high speed, to form a perfect emulsion. After the samples taken from the sampling valve are tested and approved, the bitumen emulsion is delivered to the storage tanks. The whole system is either full automatic or can be controlled and operated manually, by a PLC. ASPHALT ACHINES AND EQUIPENTS ETES 8 ASPHALT EULSION PRODUCON SYSTE TANK 5000L PT Pre-Heating Tank Emulgator 1000 Litre Acid 1000 Litre PT Water Line 1500-15000 l/h 130-180 C DN40 1500-15000 l/h 130-180 C DN50 1500-15000 l/h 130-180 C DN100 320 175 2250 18
ASPHALT ACHINES AND EQUIPENTS ETES 8 ASPHALT EULSION PRODUCON SYSTE ASPHALT ACHINES AND EQUIPENTS 19
ETES 3 ASPHALT EULSION PRODUCON SYSTE This model for very sensitive productions is preferred mostly for cold slurry seal applications. As production is uninterrupted and continuous, the system was designed as movable, with double solvent tanks and in container. In the production process, the pumps for liquid material such as bitumen, solution, solvent, DOP, latex are operated by an invertor and they have the capacity to feed materials to the process at desired ratios. In addition, a flowmeter is placed at the rear of each pump, ensuring that the amount the system requires during pumping are compatible with the data from the flowmeter. The bitumen and the solvent are passed through the static mixer at the prescribed ratios so that the bitumen has the desired penetration values. In addition, the DOP material is mixed at the static mixer at a certain ratio to enhance the adhesive capacity of the bitumen. The high quality bitumen from the static mixer stably reaches the colloidal mill. The solution is prepared in tanks manufactured from polypropylene (PP). A weighing unit was designed for the other additives (emulgator, acid and stabiliser) in the prescription. Hence, all additives are arranged easily and are stably sent to the solution tanks. The system has two different equipments to heat the water necessary for the solution. The cold water from outside is easily heated with electric heaters or a plate heat exchanger placed at the emulsion product outlet. In virtue of this contemporary practice, time and heat energy is saved. The solution, the temperature and ph value of which is suitably adjusted and which is homogenously mixed, passes thorough the 316 quality stainless steel in-line vertical centrifuge pump, to reach the colloidal mill. The bitumen and the solution that reach the mill are mixed, broken up at high speed, to form a perfect emulsion. The bitumen emulsion, the approximate temperature is 80-90 C, is passed through a plate heat exchanger to decrease the temperature to 60 C. Subsequently, the other additives are added by the help of a different static mixer and different bitumen emulsions can be produced. After the samples taken from the sampling valve are tested and approved, the bitumen emulsion is delivered to the storage tanks. The whole system is either full automatic or can be controlled manually. ETES 3 ASPHALT EULSION PRODUCON SYSTE 20
ASPHALT ACHINES AND EQUIPENTS ASPHALT ACHINES AND EQUIPENTS ETES 3 ASPHALT EULSION PRODUCON SYSTE BİTUEN 1100-2250 l/h BİTUEN RETURN SOLVENT 40-400 l/h LATEX 30-125 l/h EULSION EXCESS WATER 19-07 09-04 10-04 02-01 02-13 07-01 01-17 01-16 08-01 07-02 09-03 10-03 02-02 02-12 08-03 08-02 07-03 SET @ 8 BARG SAPLE 09-02 10-02 19-03 02-03 01-14 08-04 T T 07-05 SET @ 8 BARG 07-06 07-09 08-06 07-07 07-09 01-13 Acid 1000 Liter Emulsifler 2 1000 Liter 08-05 08-08 P1 08-09 08-07 01-12 01-11 50-01 09-01 10-01 50-01 08-10 03-31 02-04 02-05 02-06 02-07 02-10 02-08 02-09 08-10 PT 01-10 PT 01-09 01-08 01-08 03-30 03-03 03-04 19-03 C 19-02 SET @ 5 BARG 02-14 02-15 01-03 01-15 PT 01-04 01-05 01-06 04-13 04-15 04-17 19-06 19-05 02-11 T T B 04-25 A AB 04-26 T T 03-05 03-06 03-28 03-29 01-07 04-14 04-16 04-18 3000 Liter 03-01 T T 03-07 3000 Liter 03-02 T T 03-08 03-27 ph ph 03-26 L T 03-09 L T 03-10 03-25 01-04 03-22 03-21 T T 03-20 03-19 03-18 T T 04-24 03-14 03-13 03-12 SAPLE 03-16 03-15 03-11 SAPLE 03-23 04-23 04-08 04-22 04-03 04-07 04-09 ELEC. HEANG 04-01 04-02 04-04 04-05 04-06 T T 04-10 04-20 WATER SUPPLY 1875 l/h 04-11 04-21 21
CBTES 30 CUTBACK ASPHALT EULSION PRODUCON SYSTE The production system, which has been included recently in our product range, is mostly preferred by the construction firms in developing countries. Okur akina can provide petroleum based bitumen emulsion (Cut-Back) instead of the water based bitumen emulsion depending on the customer s choice; this system has a high capacity and is sensitive and stable, in virtue of the research conducted. In the production process, the bitumen is sucked from the filter by the invertor bitumen pump, passes through the flowmeter and is sent to the static mixer in accordance with the prescribed ratios. Similarly, kerosene is sucked from the filter by the invertor pump and is sent to the static mixer in accordance with the prescribed precise ratios, thanks to the signals from the flowmeter. All equipments are exproof. The static mixer designed by us, Okur akina, is manufactured from stainless steel of quality 316, and is the heart of the system in virtue of its homogenous mixing capacity. The bitumen and the kerosene reaching the static mixer are homogenously mixed to forma perfect Cut Back emulsion. The Cut-Back bitumen emulsion is tested by the samples taken from the sampling valve and is sent to the storage tanks. The whole system is either full automatic or can be controlled and operated manually, by a PLC. CBTES 30 CUTBACK 22
ASPHALT ACHINES AND EQUIPENTS ASPHALT ACHINES AND EQUIPENTS CBTES 30 CUTBACK BITUEN SOLVENT 265-2650 l/h FIC 003 VFD 02-04 02-02 02-03 02-01 FIC 001 01-01 VFD 01-04 01-05 01-06 01-02 02-05 SET @ 5 BARG C 01-03 03-01 CUTBACK SET @ 5 BARG 01-07 01-08 23
LABTES ASPHALT EULSION PRODUCON SYSTE This model, which provides production under laboratory conditions, is preferred for being movable as well as being able to manufacture different products at very small scales. Bitumen emulsion producers desire to get results quickly with the least cost to increase product quality and to see the performances of different additives. This desire makes laboratory type bitumen emulsion production system indispensable. In the production process, the bitumen and the solution pumps are operated by an invertor and they have the capacity to feed materials to the process at desired ratios. In addition, a flowmeter is placed at the rear of each pump, ensuring that the amount the system requires during pumping are compatible with the data from the flowmeter. The bitumen tank has a volume of 30 litres and is manufactured of stainless steel of quality 316, with an agitator. The bitumen pump, operated by an invertor, stably delivers the bitumen to the mill with the signals it takes from the flowmeter or the digital counter. The solution tank has a volume of 30 litres and is manufactured of stainless steel of quality 316, with an agitator and electric heater. The solution pump, operated by an invertor, stably delivers the bitumen to the mill with the signals it takes from the flowmeter or the digital counter. All equipments are manufactured of stainless steel of quality 316. The bitumen and the solution that reach the mill are mixed, broken up at high speed, to form a perfect emulsion. The bitumen emulsion is tested using the samples taken from the sampling valve and is stored. The whole system is either full automatic or can be controlled and operated manually, by a PLC. LABTES 24
FC ASPHALT ACHINES AND EQUIPENTS 919 1575 LABTES 619 ASPHALT ACHINES AND EQUIPENTS LABTES ASPHALT EULSION PRODUCON SYSTE 03-01 EULSION OUT 03-02 OWEN; TEPERATURE FRO 100 TO 200 C TS θ 03-03 01-06 02-01 02-02 TC WATER PHASE TANK 15 L TS 02-03 03-04 03-05 TC BITUEN TANK 15 L 02-04 03-06 02-05 01-05 PT 01-04 02-06 BITUEN OUTLET 02-07 SY TC 01-02 SY FC 01-03 01-01 DRAIN FC SY 01-07 03-07 02-13 02-12 02-09 PT 03-12 03-14 03-15 20 H 02-15 02-14 02-08 PT 20 H 03-11 ZR 02-18 02-17 ZR 03-09 TC 02-16 02-11 03-08 DRAIN 02-10 03-10 DRAIN 25
ETES 20 ASPHALT EULSION PRODUCON SYSTE Page / 14 ETES 12 ASPHALT EULSION PRODUCON SYSTE Page / 16 ETES 8 ASPHALT EULSION PRODUCON SYSTE Page / 18 ETES 3 ASPHALT EULSION PRODUCON SYSTE Page / 20 CBTES 30 CUTBACK ASPHALT EULSION PRODUCON SYSTE Page / 22 LABTES ASPHALT EULSION PRODUCON SYSTE Page / 24 26
ASPHALT ACHINES AND EQUIPENTS Our Other Products Our Other Products Polymer odified Bitumen Plant Hot Oil Boiler echanical Stabilization Plant Chip Spreader Asphalt Distributor aintenance Unit Asphalt Distributor Sprayer & Spreader Relay Tank Road Sweepers Aggregate Figure achine Crack Filling achine Sprinkler Asphalt Patch Plant Barrel Heating System Asphalt Storage Tanks
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