Fastener Basics Common Fastener Types Fastener Grade (US) or Class (metric) refers to the mechanical properties of the fastener material. Generally, a higher number indicates a stronger, more hardened (but also more brittle) fastener. For a chart of fastener grades, head markings and mechanical properties, see Bolt Depot s Grade markings and Strength Chart at http://boltdepot.com/info US bolt head markings Hex bolts, or hex cap screws, are used in machinery and construction. Can be used with a nut, or in a tapped hole. Fully threaded hex bolts are also known as tap bolts. Wood screws have large threads and a smooth shank for pulling two pieces of material together. They can be used in wood and other soft materials. Sheet metal screws have sharp points and threads, and are designed to be driven directly into sheet metal. They can also be used in softer materials like plastic, fiberglass, or wood. Machine screws are fully treaded for use with a nut or in a tapped hole. Certain types are sometimes referred to as stove bolts. Socket screws are machine screws with an internal hex socket (Allen) drive. Longer lengths may have a smooth shank. Lag bolts, or lag screws, are large wood screws with hex heads. Typically used for wood construction and landscaping. Carriage bolts have smooth, domed heads with a square section underneath that pulls into the material to prevent spinning during installation. Nuts are used to fasten machine threaded fasteners in through-hole applications. Lock nuts help prevent loosening. Washers spread the load over a greater surface area when tightening a bolt, screw or nut. Lock washers help preventing loosening. Tip: Find a more comprehensive fastener type chart at http://boltdepot.com/info Grade / Class and Fastener Strength Metric bolt head markings 8.8 10.9 12.9 Grade 2 Grade 5 Grade 8 Class 8.8 Class 10.9 Class 12.9 Note: In addition to these markings, the head will often have a manufacturer stamp. Fastener Materials Note: Do not rely on this guide for color-matching. The appearance of these materials sometimes differs significantly from the photos below. Zinc-plated steel is a low carbon steel for general use. Relatively inexpensive, with the zinc plating providing moderate corrosion resistance suitable for indoors or otherwise dry conditions. Color is either a blue-ish tint or yellow depending on the exact process. Hot-dipped galvanized steel has a thicker zinc coating for better corrosion resistance, making it suitable for outdoor use. Because of the thick plating, only galvanized nuts and washers will fit galvanized bolts. The coating typically has a rough, dull grey finish. Stainless steel offers good corrosion resistance, making it suitable for outdoor and marine applications, but is more expensive than zinc plated. Chrome and nickel plated steel are smooth and polished for appearance. The plating offers moderate corrosion resistance. Brass and bronze are copper alloys with good corrosion resistance. More expensive than steel, these materials are typically used for decorative applications. Colors can vary significantly. Alloy steel is highly hardened and usually black oxide and/or oil coated, offering little corrosion resistance. Page 1
How Fasteners are Notated: An Example Machine screws, Phillips pan head, Stainless steel 18-8, #12-24 x 1" Fastener type Material Diameter Length Thread Count (TPI) Drive Types Head Styles Measuring Diameter Phillips Frearson Pozidriv Slotted Combo Hex socket (Allen) Square (Robertson) Torx Phillips and Slotted drives are common in screws, but prone to cam-out (stripping). Combo drives, that can be used with either driver, are available for many fastener types. Frearson and Pozidriv are similar to Phillips, but less prone to cam-out. Hex socket (Allen) drives are compact and easy to drive, but prone to cam-out. Torx and Square drive are resistant to cam-out and can be installed singlehanded. Note: Most drive types (Frearson and Slotted being notable exceptions) require the correct driver size for proper installation. Nut and Washer Sizes Nut and washer sizes indicate the screw or bolt they fit. For example: Hex heads are typically used with larger bolts and screws, and tightened with a wrench. Pan heads have a slightly domed head that sits above the surface. Flat heads are installed in a countersunk hole for a flat surface. Round heads are tall domed heads, used primarily for decorative purposes. Oval heads are a low domed and countersunk heads, used primarily for decorative purposes. Truss heads are slightly domed, with a wide head for an extra large surface area. Socket heads are narrow with a socket drive, and knurled or smooth sides. Button heads feature a medium dome. Typically used with a hex socket drive. For most types of fasteners, the diameter is measured on the outside of the threads. Note: US diameters under 1/4 are given as numbers (e.g. #12) instead of inches, in order of increasing size. If you need to find the actual diameter, use a table corresponding to your fastener type at http://boltdepot.com/info Thread Count and Thread Pitch Machine threaded fasteners specify a thread density in Threads Per Inch (US) or as a Thread Pitch in mm (Metric). For a given diameter, a fastener may be available in coarse (standard), fine and sometimes super fine thread. Measuring Length Fastener length is usually measured from where the material is assumed to be to the end of the fastener. Thus, countersunk fasteners are measured overall and non-countersunk fasteners are measured from under the head. 3/8-16 Hex Bolt 3/8 Washer 3/8-16 Nut More Information Different washer patterns have different outside diameters. For example, hardened US washers are available in USS (wider) and SAE (narrower) patterns. Fender washers have large outside diameters. 1/4 SAE 1/4 USS 1/4 x 1 Fender At http://boltdepot.com/info you'll find: In-depth fastener info Charts and tables Printable lay-over charts and tools for quickly identifying fastener sizes and types Much more... Page 2
US and Metric Thread Sizes www.boltdepot.com/tools US Thread Sizes Metric Thread Pitches 7 tpi 2.5 mm 8 tpi 2.0 mm 9 tpi 1.75 mm 10 tpi 1.5 mm 11 tpi 1.25 mm 12 tpi 1.0 mm 13 tpi 0.8 mm 14 tpi 0.7 mm 16 tpi 18 tpi 20 tpi 24 tpi 28 tpi 32 tpi 40 tpi IMPORTANT: Make sure to print this chart to Actual Size (no scaling). After printing, measure the scale check below to ensure correct scale. See boltdepot.com/tools for more details. 0 1 2 3 4 5 6 inches
Standard US Hex Bolt Sizes and Thread Pitches www.boltdepot.com/tools Coarse Thread Fine Thread 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 Length Length is measured from under the head to the end of the bolt 5/8-18 IMPORTANT: Make sure to print this chart to Actual Size (no scaling). After printing, measure the scale check below to ensure correct scale. See boltdepot.com/tools for more details. 0 1 2 3 4 5 6 inches
Standard Metric Hex Bolt Sizes and Thread Pitches www.boltdepot.com/tools (Note: Head sizes may differ from what is shown due to differences between metric standards) 4mm x 0.7mm 10mm x 1.25mm 14mm x 2.0mm 5mm x 0.8mm 6mm x 1.0mm 10mm x 1.0mm 14mm x 1.5mm 7mm x 1.0mm 12mm x 1.75mm 8mm x 1.25mm 8mm x 1.0mm 12mm x 1.5mm 16mm x 2.0mm 10mm x 1.5mm Length 12mm x 1.25mm 16mm x 1.5mm Length is measured from under the head to the end of the bolt mm 10 20 30 40 50 60 70 80 90 100 IMPORTANT: Make sure to print this chart to Actual Size (no scaling). After printing, measure the scale check below to ensure correct scale. See boltdepot.com/tools for more details. 0 1 2 3 4 5 6 inches
DECIMAL EQUIVALENTS 0.3mm 0.32mm 80 0.35mm 79 0.38mm 1/64 0.4mm 78 0.42mm 0.45mm 77 0.48mm 0.5mm 76 75 0.55mm 74 0.6mm 73 0.62mm 72 0.65mm 71 0.7mm 70 69 0.75mm 68 1/32 0.8mm 67 66 0.85mm 65 0.9mm 64 63 0.95mm 62 61 1.0mm 60 59 1.05mm 58 57 1.1mm 1.15mm 56 3/64 1.2mm 1.25mm 1.3mm 55 1.35mm 54 1.4mm 1.45mm 1.5mm 53 1.55mm 1/16 1.6mm 52 1.65mm 1.7mm 51 1.75mm 50 1.8mm 1.85mm 49 1.9mm 48 1.95mm 5/64 47 2.0mm 2.05mm 46 45 2.1mm 2.15mm 44 2.2mm 2.25mm 43 2.3mm 2.35mm 42 3/32 2.4mm 41 2.45mm 40 2.5mm 39 38 2.6mm 37 2.7mm 36 7/64 35 2.8mm 34 33 2.9mm 32 3.0mm 31 3.1mm 1/8 3.2mm 30 3.3mm 3.4mm 29 3.5mm 28 9/64 3.6mm 27 3.7mm 26 25 3.8mm 24 3.9mm 23 5/32 22 4.0mm 21 20 4.1mm 4.2mm 19 4.3mm 18 11/64 17 4.4mm 16 4.5mm 15 4.6mm 14 4.7mm 13 3/16 4.8mm 12 11 4.9mm 10 9 5.0mm 8 5.1mm 7 13/64 6 5.2mm 5 5.3mm 4 5.4mm 3 5.5mm 7/32 5.6mm 2 5.7mm 1 5.8mm 5.9mm A 15/64 6.0mm B 6.1mm C 6.2mm D 6.3mm 1/4. E 6.4mm 6.5mm F 6.6mm G 6.7mm 17/64 H 6.8mm 6.9mm I 7.0mm J 7.1mm K 9/32 7.2mm 7.3mm L 7.4mm M 7.5mm 19/64 7.6mm N 7.7mm 7.8mm 7.9mm 5/16 8.0mm O 8.1mm 8.2mm P 8.3mm 21/64 8.4mm Q 8.5mm 8.6mm R 8.7mm 11/32 8.8mm S 8.9mm 9.0mm T 9.1mm 23/64 9.2mm 9.3mm U 9.4mm 9.5mm 3/8 V 9.6mm 9.7mm 9.8mm W 9.9mm 25/64 10.0mm X 10.2mm Y 13/32 Z 10.5mm 27/64 10.8mm 11.0mm 7/16 11.2mm 11.5mm 29/64 11.8mm 15/32 12.0mm 12.2mm 31/64 12.5mm 1/2 12.8mm 13.0mm DRILL DECIMAL DRILL DECIMAL DRILL DECIMAL DRILL DECIMAL DRILL DECIMAL SIZE INCHES SIZE INCHES SIZE INCHES SIZE INCHES SIZE INCHES.0118.0126.0135.0138.0145.0150.0156.0157.0160.0165.0177.0180.0189.0197.0200.0210.0217.0225.0236.0240.0244.0250.0256.0260.0276.0280.0292.0295.0310.0312.0315.0320.0330.0335.0350.0354.0360.0370.0374.0380.0390.0394.0400.0410.0413.0420.0430.0433.0453.0465.0469.0472.0492.0512.0520.0531.0550.0551.0571.0591.0595.0610.0625.0630.0635.0650.0669.0670.0689.0700.0709.0728.0730.0748.0760.0768.0781.0785.0787.0807.0810.0820.0827.0846.0860.0866.0886.0890.0906.0925.0935.0938.0945.0960.0965.0980.0984.0995.1015.1024.1040.1063.1065.1094.1100.1102.1110.1130.1142.1160.1181.1200.1220.1250.1260.1285.1299.1339.1360.1378.1405.1406.1417.1440.1457.1470.1495.1496.1520.1535.1540.1562.1570.1575.1590.1610.1614.1654.1660.1693.1695.1719.1730.1732.1770.1772.1800.1811.1820.1850.1875.1890.1910.1929.1935.1960.1969.1990.2008.2010.2031.2040.2047.2055.2087.2090.2126.2130.2165.2188.2205.2210.2244.2280.2283.2323.2340.2344.2362.2380.2402.2420.2441.2460.2480.2500.2520.2559.2570.2598.2610.2638.2656.2660.2677.2717.2720.2756.2770.2795.2810.2812.2835.2874.2900.2913.2950.2953.2969.2992.3020.3031.3071.3110.3125.3150.3160.3189.3228.3230.3268.3281.3307.3320.3346.3386.3390.3425.3438.3465.3480.3504.3543.3580.3583.3594.3622.3661.3680.3701.3740.3750.3770.3780.3819.3858.3860.3898.3906.3937.3970.4016.4040.4062.4130.4134.4219.4252.4331.4375.4409.4528.4531.4646.4688.4724.4803.4844.4921.5000.5039.5118.5156.5197.5312.5315.5433.5469.5512.5610.5625.5709.5781.5807.5906.5938.6004.6094.6102.6201.6250.6299.6398.6406.6496.6562.6594.6693.6719.6791.6875.6890.7031.7087.7188.7283.7344.7480.7500.7656.7677.7812.7874.7969.8071.8125.8268.8281.8438.8465.8594.8661.8750.8858.8906.9055.9062.9219.9252.9375.9449.9531.9646.9688.9843.9844 1.0000 33/64 13.2mm 17/32 13.5mm 13.8mm 35/64 14.0mm 14.25mm 9/16 14.5mm 37/64 14.75mm 15.0mm 19/32 15.25mm 39/64 15.5mm 15.75mm 5/8 16.0mm 16.25mm 41/64 16.5mm 21/32 16.75mm 17.0mm 43/64 17.25mm 11/16 17.5mm 45/64 18.0mm 23/32 18.5mm 47/64 19.0mm 3/4 49/64 19.5mm 25/32 20.0mm 51/64 20.5mm 13/16 21.0mm 53/64 27/32 21.5mm 55/64 22.0mm 7/8 22.5mm 57/64 23.0mm 29/32 59/64 23.5mm 15/16 24.0mm 61/64 24.5mm 31/32 25.0mm 63/64 1" METRIC - GREEN FRACTIONAL - RED WIRE GAGE - PURPLE LETTER SIZE - BLUE