SIMPLEX 5000 CYLINDRICAL INSTALLATION INSTRUCTIONS

SIMPLEX 5000 CYLINDRICAL INSTALLATION INSTRUCTIONS

TABLE OF CONTENTS Exploe Instll Prts...........................................................3 Tools Require.................................................................3 A. Door Preprtion...........................................................4 B. Lok Hning..............................................................4 C. Door Thikness.............................................................5 D. Instlling The Pssge Set...................................................5 E. Instlling Outsie Unit Assemly.............................................6 F. Instlling Insie Unit Assemly...............................................6 G. Instlling The Insie Lever/Kno..............................................7 H. Chnging Key-In-Lever/Kno (KIL/KIK) Cyliner................................7 I. Instlling/Removing Outsie Lever/Kno (KIL/KIK moels only)..................8 J. Instlling/Removing Outsie Lever/Kno......................................9 (Interhngele/Removle Core moels) K. Testing The Opertion Of The Lok...........................................15 L. Instlling The Strike........................................................16 M. Chnging Comintions.....................................................16 N. Instlling Ruer Bumpers..................................................18 O. How To Reset A Lost Or Unknown Comintion................................18 P. Troule Shooting...........................................................21 Notes....................................................................23 OPERATION 1) 2) 3) Wrning The omintion of this lok hs een ftory preset; 2 n 4 epresse t the sme time, then 3 n then ENTER. For your seurity, the omintion must e hnge t time of instlltion. 2

Moel 502x (shown) Insie Lever Mounting Srews Insie Unit Assemly Allen Wrenh Set Srew Outsie Unit Assemly Outsie Lever Assemly Lth 3 /4" (18mm) Srews 1" (25mm) Srews ASA Strike Relese/Comintion Chnge Tool The Simplex 5000 is non-hne lok tht is pressemle for left-hn instlltions. It is fiel reversile. TOOLS REQUIRED Sfety glsses Eletri rill (vrile spee) Awl or enter punh 2 1 8" (54 mm) hole sw pilot rill 1" (25 mm) hole sw pilot rill 1 4" (7 mm) rill it 1" (25 mm) woo hisel Hmmer Phillips he srew river Smll flt le srewriver Wrnings n Cutions Importnt: Crefully inspet winows, oor frme, oor, lights, et., to ensure tht the reommene proeures will not use mge. K Aess Control s wrrnty oes not over mges use y instlltion. Cution: Wer sfety glsses when prepring oor. For tehnil ssistne plese ll 1.800.849.TECH (8324) or 336.725.1331 3

A. DOOR PREPARATION A-1 Ple pper templte (supplie) onto oor n mrk for holes. Drill the four 1 4" (7 mm) holes first. Next rill the 2 1 8" (54 mm) ross ore hole. Drill the 1" (25 mm) hole lst. A-2 For Moels 504x & 505x only. When instlling Moel 502x, skip to step A-4. Pssge feture moels require n itionl 1 (25 mm) hole in the oor fe (see in the illustrtion to the right). A-3 For Moels 503x & 505x only. When instlling Moels 502x or 504x moels, skip to step A-4. Insie oe hnge moels require n itionl 1 (25 mm) hole in the oor fe (see in the illustrtion). A-4 Mortise oor ege for lth unit feplte () 1 8" (3 mm) eep to imensions shown. Insert lth unit into the 1" (25 mm) hole, mking ertin tht the lth olt evel fes iretion of losing oor. 2 1 4" 4 x 1 4" 1" (for moels 503x & 505x) 1" (for moels 504x & 505x) 2 1 8" 1" 1" (for moels 503x & 505x) 1" (for moels 504x & 505x) 1 1 8" Anti-frition hinge Note: If using 3 4" (19 mm) lth, the ege of the lth ore hole must e preppe to omote the nti-frition hinge. (The lotion of the ntifrition hinge epens on the oor hning). A-5 Seure the lth to the oor using two 3 4" (19 mm) omintion srews () supplie. Lth unit feplte must e flush with oor (e). B. LOCK HANDING The Simplex 5000 is non-hne lok tht is pressemle for left-hn oor instlltions. B-1 Determine the hn of your oor. For left hn oors, proee to Setion C. For right hn oors, follow steps in B-2. LEFT HAND DOOR RIGHT HAND DOOR Anti-frition evie Mortise pprox. 5 16" (8 mm) extr epth to llow lerne of nti-frition hinge 1" (for moels 503x & 505x) 1" (for moels 504x & 505x) e 4 Left Hn Left Hn Reverse Bevel Right Hn Right Hn Reverse Bevel

B-2 Remove the two onneting srews () from the ylinril rive unit (). Rotte ylinril rive unit 180 egrees. Reposition sper () s foun efore isssemly. Remount rive unit with the two onneting srews. C. DOOR THICKNESS The Simplex 5000 lok is pressemle to ommote stnr oor thikness 1 5 8" (41 mm) to 2" (51 mm). C-1 (Referene Figure A) For thinner oor pplitions of 1 3 8" (35 mm) to 1 1 2" (38 mm) Remove n isr the two onneting srews () from the ylinril rive unit (). Remove n isr the sper (). Remount the ylinril rive unit using the two shorter 1 3 8" (35 mm) onneting srews supplie. C-2 (Referene Figure B) For thiker oor pplitions of 2 1 8" (54mm) to 2 1 4" (57mm) Remove the two onneting srews () from theylinril rive unit (). A the extr sper() supplie. Remount the ylinril rive unitusing the sme two onneting srews () just remove. (Do not over tighten srews) D. INSTALLING THE PASSAGE SET For moels 504x & 505x only. When instlling non-pssge moels, skip to setion E. Note: The en user my hoose either key yliner () or turn kno () tutor to engge the pssge funtion. D-1 Prior to instlling the pssge tutor, hol the hosen tutor housing in one hn, n with the other hn, rotte the key yliner or kno ounterlokwise until it stops. If the key yliner tutor is use, withrw the key, whih will lok the yliner in this position ( etent in the turn kno loks the yliner). D-2 Insert the key yliner or turn kno ssemly ( or ) into the opening on the insie unit ssemly (). Upon ompletion, the rrow of the turn kno shoul e pointing to the left, or the ot on the fe of the key yliner tutor shoul e on the left. D-3 Seure the pssge set ssemly with the spring lip () from the insie. 5

D-4 Rotte the kno or key yliner (re-insert key t this point) lokwise to test the rottion. If properly instlle, the kno or key yliner shoul rotte 90 egrees lokwise so tht the rrow (kno) is pointing up or the ot (key yliner) is t the top. Note: Leve the tutor set in this position for instlltion (if key yliner is use, remove the key t this point). Note: The tilpiee of the pssge tutor is sore on severl ples to llow you to esily rek off the setion tht extens eyon the require length to engge the pssge set m. D-5 Hol the tilpiee firmly with pir of pliers, jent to the esire rek line. With seon pir of pliers, grip the tilpiee on the other sie of the sore line n en up n own until it reks. E. INSTALLING OUTSIDE UNIT ASSEMBLY Note: Instlling levers/knos to the unit ssemlies efore mounting the unit ssemlies my ese initil instlltion. E-1 For moels 504x & 505x only. When instlling nonpssge moels, skip to step E-2. Ensure tht the pssge m () is rotte ounterlokwise until it stops. When omplete, the slot will e vertil. E-2 Slie the rive unit () into 2 1 8" (54 mm) ross ore hole y epressing lth olt () in slightly until the outsie unit ssemly () rests flush ginst the oor. E-3 The rive unit () must engge the lth unit prongs (e) n the shoe retrtor (f) must engge the lth unit tilpiee (g) s shown. f g e F. INSTALLING INSIDE UNIT ASSEMBLY Note: Instlling levers/knos to the unit ssemlies efore mounting the unit ssemlies my ese initil instlltion. F-1 For Moels 504x & 505x only. When instlling nonpssge moels, skip to step F-2. Slie the rive hu () into the sleeve (), n the pssge tilpiee () into the pssge m slot until the insie unit ssemly () rests flush ginst the oor. 6

F-2 Slie the rive hu () into the rive sleeve () until the insie unit ssemly () rests flush ginst the oor. F-3 For stnr oor thikness 1 5 8" (41 mm) to 2" (51 mm), seure the outsie n insie unit ssemlies to, e, f the oor y using four 2 7 8" (73 mm) srews () (supplie) in ll four holes s inite. For thinner oor 1 3 8" (35 mm) to 1 1 2" (38 mm), seure the outsie n insie unit ssemlies to the oor y using four 2 1 2" (64 mm) srews (e) (supplie) in ll four holes s inite. For thiker oor 2 1 8" (54 mm) to 2 1 4" (57 mm), seure the outsie n insie unit ssemlies to the oor y using four 3 1 4" (82mm) srews (f) (supplie) in ll four holes s inite. G. INSTALLING THE INSIDE LEVER/KNOB Note: Instlling the lever/kno ssemlies to the unit efore mounting the unit ssemlies, my ese initil instlltion. G-1 Insert the insie lever/kno () onto the unit ssemly. Seure the insie lever/kno with the 3 8" (5mm) hex srew () supplie using the llen wrenh () supplie. H. CHANGING KEY-IN-LEVER/KNOB CYLINDER The Simplex 5000 outsie lever/kno omes pressemle with K's key-in-lever/kno yliner (K 1599). To use ifferent key-in-lever/ kno yliner, follow the remining steps in this setion. H-1 Remove KIL/KIK yliner () from the outsie lever/kno () y removing the lever insert (e) (no insert on kno). Remove the ruer yliner retiner () using smll srewriver or neele nose pliers. 7

TAILPIECE K1 K2 K3 K4 K5 Ass 65611, Austrlin: K expert 107K5 & Boy KC286, Corin-Russwin 2000-03, K 1599, Shlge 23-001, Shlge Primus 20-760, K Peks 1099 Meeo 20W200H1 Arrow C100, Srgent 10 LINE Mrks KIL/KIK CYLINDER Aloy 5277, Aloy 5477, Ass 65691, K 15396, K Gemini 4730 H-2 Determine the proper tilpiee () neee for your KIL/KIK yliner from the hrt ove. You must use KABA tilpiee. The K-2 tilpiee is pressemle with the 1599 yliner. e H-3 Assemle the require tilpiee () supplie with your KIL/KIK yliner. All tilpiees must e instlle vertilly s shown for proper instlltion. H-4 Insert the KIL/KIK yliner () into the outsie lever/kno () n seure it with the yliner retiner () n lever insert (e) (no insert on the kno). The KIL/KIK yliner shoul e snug n unle to move freely. vertil e I. INSTALLING/REMOVING OUTSIDE LEVER/KNOB (Key-in-Lever/Kno Moels only) (For interhngele n removle ores, proee to setion J) Note: Instlling lever/kno to the unit ssemlies efore mounting the unit ssemlies, my ese initil instlltion. Corret Position f Inorret Position KIL Lever Sleeve LH RH 8

I-1 Mke ertin the lever th is up s shown (). The lever th shoul e flush roun the outer imeter of the outsie river. Mke ertin the lever sleeve (f) is rotte to properly mte with the outsie lever/kno. I-2 Insert one of the supplie keys () into the outsie lever/kno () n rotte key ounterlokwise 45 egrees. I-3 Insert the outsie lever/kno () until it is flush to the outsie unit ssemly (levers fit loser thn knos). Seure the outsie lever/kno y rotting the key 45º lokwise 45 egrees to the horizontl position. Remove key. Note: To remove the outsie lever/kno from the outsie unit ssemly, follow steps elow. I-4 Insert one of the supplie keys () into the outsie lever/kno n rotte it ounterlokwise 45 egrees. Insert the relese tool () into the smll hole (e) uner the lever/kno s shown. Gently push the lever th up until it liks. 45º Remove tool, then remove the outsie lever/kno. e e J. INSTALLING/REMOVING OUTSIDE LEVER/KNOB (Interhngele/Removle Core Moels) Note: Instlling levers/knos to the unit ssemlies efore mounting the unit ssemlies, my ese initil instlltion. J-1 Mke ertin the lever th is up s shown (). The lever th shoul e flush roun the entire imeter of the outsie river. Mke ertin the lever sleeve (f) is rotte to properly mte with the outsie lever/kno. J-2 Insert the outsie lever/kno () until it is flush to the outsie unit ssemly () (levers fit loser thn knos). Insert the relese tool () (or srew- river) into the outsie lever/kno s shown, n slie the lever th own until it liks. Note: For ll interhngele/removle ores exept ASSA/Meeo/Yle, proee to setion J-3. For ASSA/Meeo/Yle ores, skip to setion J-5. Corret Position f Inorret Position IC Lever Sleeve LH RH 9

KABA SIMPLEX /E-PLEX 5x00 SERIES LIMITED WARRANTY K Aess Control wrrnts this prout to e free from efets in mteril n workmnship uner norml use n servie for perio of three (3) yers. K Aess Control will repir or reple, t our isretion, 5000 Series Loks foun y K Aess Control nlysis to e efetive uring this perio. Our only liility, whether in tort or in ontrt, uner this wrrnty is to repir or reple prouts tht re returne to K Aess Control within the three (3) yer wrrnty perio. This wrrnty is in lieu of n not in ition to ny other wrrnty or onition, express or implie, inluing without limittion merhntility, fitness for purpose or sene of ltent efets. ATTENTION: This wrrnty oes not over prolems rising out of improper instlltion, neglet or misuse. All wrrnties implie or written will e null n voi if the lok is not instlle properly n/or if ny supplie omponent prt is sustitute with foreign prt. If the lok is use with wll umper, the wrrnty is null n voi. If oorstop is require, we reommen the use of floor seure stop. The environment n onitions of use etermine the life of finishes on K Aess Control prouts. Finishes on K Aess Control prouts re sujet to hnge ue to wer n environmentl orrosion. K Aess Control nnot e hel responsile for the eteriortion of finishes. Authoriztion to Return Goos Returne merhnise will not e epte without prior pprovl. Approvls n Returne Goos Authoriztion Numers (RGA Numers) for the 5000 Series re ville through our Customer Servie eprtment in Winston- Slem, NC 800.849.8324. The seril numer of lok is require to otin this RGA Numer. The issune of n RGA oes not imply tht reit or replement will e issue. The RGA numer must e inlue on the ress lel when mteril is returne to the ftory. All omponent prts inluing lthes n strikes (even if not inopertive) must e inlue in the pkge with return. All merhnise must e returne prepi n properly pkge to the ress inite.

BUSINESS REPLY MAIL FIRST-CLASS MAIL PERMIT NO. 1563 WINSTON-SALEM, NC POSTAGE WILL BE PAID BY ADDRESSEE KABA ACCESS CONTROL 2941 INDIANA AVENUE WINSTON-SALEM, NC 27199-3770 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES

REGISTRATION CARD Thnk you for purhsing our prout. In orer to protet your investment n to enle us to etter serve you in the future, plese fill out this registrtion r n return it to K Aess Control, or register online t www.kess.om. Nme Position Compny Aress City Stte ZIP (Postl Coe) Country Phone Emil Nme of Deler Purhse From Dte of Purhse Lok Moel Numer This lok will e use in wht type of fility? Commeril Builing Inustril/Mnufturing Airport College/University Government/Militry Shool/Eutionl Hospitl/Helthre Other (plese speify) Wht re is eing seure with this lok? (e.g. Front Door, Common Door, Exerise Room) This lok is: New Instlltion Repling onventionl keye lok Repling K Mehnil Pushutton Lok Repling K Eletroni Aess Control Repling Keyless Lok other thn K How i you lern out K Aess Control Pushutton Loks? Avertisement Previous Use Internet/We Another Use Loksmith Mintenne Trining Clss Other (plese speify) Wht ws your reson for uying this lok? Who instlle your lok? Loksmith Mintenne Other Chek here if you woul like more informtion on K Aess Control loks.

Notes

J-3 Insert the supplie tilpiee (e) with the flt instlle vertilly into the outsie lever/kno () s shown. Mke ertin you rotte the tilpiee so tht it ligns with the rer of the ore. For srew p type ores (Shlge) (g), the tilpiee must e ssemle to the ore first, with the tilpiee vertilly s shown. Insert the ore into the e outsie lever/kno. Note: To remove the outsie lever/kno from the e outsie unit ssemly, follow the steps elow. g J-4 Remove the interhngele ore (). Then remove the tilpiee (). Note: You my wnt to use neele nose pliers for vertil some tilpiees. Insert the relese tool () into the smll hole (f) uner the lever/kno s shown. Gently push lever/kno th up until it liks. Remove tool, then remove outsie lever/kno (). J-5 For ASSA/Meeo/Yle interhngele/ removle ores, the tilpiee must e f f preppe for the esire length efore instlltion. Note: When using Yle ore on ylinril lth pplition, mesure the oor thikness of the intene pplition. J-6 Notie the sore mrks on the flt portion of the ASSA/Meeo/Yle tilpiee. Using the igrm to the right, lote the sore mrk on your tilpiee tht mthes your ore prep for the intene pplition, n rek the tilpiee off oringly. Note: Using two pirs of pliers, rek the tilpiee to the esire length of the intene pplition y holing one pir of pliers on the goo sie of the sore mrk n seon pir on the other sie of the sore mrk. Slowly move the seon pir of pliers up n own until the unneee portion of the tilpiee reks free. MEDECO 5 PIN, EXIT & MORTISE YALE 6 & 7 PIN, EXIT & MORTISE ASSA & MEDECO 6 PIN, EXIT & MORTISE YALE 6 & 7 PIN, CYLINDRICAL THIN DOOR (1 3 8" (35 mm) to 1 1 2" (38 mm)) (DO NOT SHORTEN TAILPIECE - For 1 5 8" (41 mm) to 2 1 4" (57 mm)) ASSA/MEDECO 5, 6 & 7 PIN, CYLINDRICAL DO NOT SHORTEN TAILPIECE 14

J-7 Insert the ASSA/Meeo/Yle tilpiee (e) vertilly into the outsie lever/kno s shown. Mke ertin tht you rotte the tilpiee slightly so tht it will lign with the interhngele/removle ore. Insert the interhngele/removle ore into the outsie lever/kno. Note: To remove the outsie lever/kno from the outsie unit ssemly, follow steps elow. J-8 Remove the interhngele/removle ore. Then remove the tilpiee (e). Note: You my wnt to use neele nose pliers for some tilpiees. J-9 Insert the lever relese tool () into the smll hole (f) uner lever/kno s shown. Gently push lever th up until it liks. Remove tool, then remove outsie lever/ kno (). K. TESTING THE OPERATION OF THE LOCK K-1 Rotte insie lever/kno n hol. Ensure tht the lth is fully retrte n flush with the lth feplte. Relese the insie lever/kno; the lth shoul e fully extene. K-2 For Moels 504x & 505x only. When instlling non-pssge moels, skip to step K-4. Ensure tht the key yliner or kno of the pssge tutor is set so tht the rrow or ot is t the top. Rotte outsie lever/kno n hol. Ensure tht the lth is fully retrte n flush with the lth feplte. Relese outsie lever/kno: the lth shoul e fully extene. K-3 Rotte pssge tutor ounterlokwise so tht the rrow or ot is to the left. Then rotte outsie lever/kno. The lth shoul not move. K-4 Enter the ftory-set omintion: Depress uttons 2 n 4 t the sme time (& relese), then epress utton 3 (& relese), then epress the ENTER utton (& relese). You shoul feel slight lik s eh utton is epresse. K-5 Rotte outsie lever/kno n hol. Ensure tht the lth is fully retrte n flush with the lth feplte. Relese the outsie lever/kno; the lth shoul e fully extene. Press the ENTER utton n relese, then rotte outsie lever/kno. The lth shoul NOT retrt. K-6 Insert one of the (supplie) keys into the outsie lever/kno. Rotte key ounterlokwise to stop position n hol. Ensure tht the lth is fully retrte n flush with the lth feplte. Rotte key lokwise to horizontl position n remove key. The lth shoul e fully extene. e f e f 15

L. INSTALLING THE STRIKE Note: The lth n strike provie must e use. L-1 Mrk lotion of strike on the oor frme, mking ertin tht the strike opening is ligne () with the lth olt. L-2 Mortise oorfrme for strike 3 32" (3 mm) eep minimum to imensions shown. Seure strike () to the oor frme using two 1" (25 mm) omintion srews () (supplie). 1 1 4" (31mm) 3 3 8" (84mm) 4 7 8" (124mm) M. CHANGING COMBINATIONS Note: The ftory set omintion of your new 5000 series: Press 2 n 4 t the sme time, then relese. Press 3, then relese. Press the ENTER utton, then relese. For your seurity, the ftory set omintion MUST BE hnge when lok is instlle. The omintion n e esily hnge using one to five of the lok s uttons in ny orer in the omintion. Eh utton n only e use one. Note: Three or more non-sequentil utton omintions re reommene for higher seurity. Also, two or more uttons my e pushe together (t the sme time) s prt of your new omintion. CAUTION: The oor MUST BE open uring this entire proeure. Note: The omintion hnge n e one without removing lok from oor. Ensure tht the oor is open uring this proeure. Rotte the outsie lever/kno () one to stop position n relese to reset the lok the lth shoul not retrt. M-1 Press the existing omintion () followe y the ENTER utton () n relese; o not turn the lever/kno. Note: Determine if you hve n interior/exterior oe hnge, n follow pproprite proeure elow. Exterior Comintion Chnge M-2 Insert the relese tool () through hole in numer p n gently lift up loop en of the tool to epress the oe hnge utton until e you her lik; remove tool n o not press ny uttons (proee to M-4). 16

Interior Comintion Chnge M-3 Unsrew speil torx srew from insie housing using supplie torx wrenh. Enter your existing omintion, n epress n relese the ENTER utton. Insert longer en of the sme torx wrenh through the opening until it engges with the mting prt. Turn wrenh ounterlokwise (using miniml fore) pproximtely 90 egrees, until it liks. Return wrenh to initil position. Remove wrenh n reple torx srew. M-4 **This Step Is Very Importnt** Rotte lever/ kno () one, n only one to ler the ol omintion; the lth (e) will retrt; relese the lever/kno. M-5 Press in your new omintion () followe y the ENTER utton () n relese. M-6 Rotte the lever/kno () to verify tht the lth (e) retrts onfirming the vliity of the new omintion (if you try the ol omintion now, it shoul not work). IMPORTANT: The ENTER utton must e epresse n relese fter entering the omintion. The lth will not retrt until the ENTER utton is epresse n relese. COMBINATION SETTING RECORD Comintion & ENTER Dte & ENTER & ENTER & ENTER & ENTER & ENTER & ENTER & ENTER & ENTER Cution: Chek the opertion of the lth y mking sure tht the elth () stops ginst the strike () s shown n oes not slie into the strike opening when the oor is lose. If tht sitution ours, then totl lokout my our. This will voi our wrrnty of the omplete lok mehnism. If neessry, orret the oor over-trvel y using the ruer umpers s esrie in Setion N (Instlling Ruer Bumpers). 17

N. INSTALLING RUBBER BUMPERS N-1 Close the oor n pply pressure mking sure the elth () rests on the strike plte () s shown. Stning on the frme (oor stop) sie of the oor, hek for gps etween the oor n the frme on the three sies of the frme (left, right, n top). N-2 Mrk lotions where the gps re pproximtely 3 16" (5 mm). Mke sure these lotions re free from grese n ust. Peel the umpers () (supplie) from their protetive king without touhing the hesive surfe n stik them on the mrke lotions. Note: Allow 24 hours for hesive to set efore testing. The oor my e operte normlly uring this time. O. HOW TO RESET A LOST OR UNKNOWN COMBINATION Corret Inorret There is no wy to etermine forgotten, unknown or lost omintion from the front or outsie of the lok. However, it n e reset n reovere or reset n hnge to new omintion y following the steps in this setion. Wrning: Sine this proeure is of tehnil nture, only tehnilly trine personnel in the lok n hrwre fiel shoul unertke this opertion. For further ssistne, ll the K Aess Control tehnil support line t 800-849-TECH (8324) or 336-725-1331 etween 8AM n 5PM Estern Stnr Time, Mony through Friy (exept holiys). O-1 Removing Lok From Door Remove oth the outsie unit ssemly () n the insie unit ssemly (). (Reverse proeures from setions E n F of this mnul.) O-2 Removing Comintion Chmer Assemly Crefully remove the se plte of outsie unit ssemly () y removing the 2 Phillips srews (one srew my e foun uner n inspetion stiker). Remove the omintion hmer ssemly () from the se plte y removing the 2 Phillips srews (). e Remove the 3-sie ust over () to fully expose the hmer y removing 2 smll Phillips srews (e). (My e 1 srew (x) in newer moels) (x) 18

O-3 Resetting n Reovery of Current Comintion To reset the oe gers (), eh one of the 5 L shpe legs () of the unloking slie () must engge snugly with the orresponing oe ger poket () next to it. i e Position the hmer in one hn, s shown. Hol hmer y the top srew t (e) n ottom srew t (f). h Rotte the reset m (g) k towr you f g j with your finger, towrs the key stems (h) s fr s it will go n then relese. Now look t the oe gers () n the unloking slie (). Note tht some or ll 5 of the oe ger pokets () re rotte wy from the L shpe legs () s if out of lignment. Typilly eh oe ger poket will e t slightly ifferent istne ompre to the other. Note: Sometimes two ifferent ger pokets re wy from lignment y extly the sme istne this inites tht the urrent omintion uses two ifferent numer uttons (exmple, 2 n 4) epresse t the sme time s prt of the omintion. Using smll flt le srew river or your thumnil, epress the key stem whih orrespons to the ger poket whih hs een rotte the frthest wy (out of lignment) from the L shpe leg. When epresse, the key stem(s) shoul sty own n the orresponing ger poket(s) shoul move loser to its orresponing L leg, loser to lignment. Reor the key stem numer. This is the first numer of your omintion. Note: If two ger pokets re t the sme istne, epress oth of these orresponing key stems t the sme time. Continue y pressing the key stem tht orrespons to the ger poket tht ws the next furthest wy (o not inlue ger pokets tht hve lrey een rotte). Reor eh key stem numer tht is epresse. Continue this proeure until ll five ger pokets re ligne with their orresponing L shpe legs on the unloking slie. The omintion is the reore numers, in the orer reore. Note: If you epress the wrong key stem y mistke, rotte the reset m k towr you, (towr the key stems n relese). This resets the oe gers n you must repet the ove proeure, O-3. j 19

O-4 Clering the Current Comintion n Setting New Comintion Note: Align the oe ger pokets with the L shpe legs. Depress the omintion hnge utton (i) lote on top e i of the omintion hmer n relese. Rotte the reset m k towr you with your finger h (towr the key stems) s fr s it will go n relese. Enter your new omintion y epressing the key stem orresponing to the first numer (1 through 5) of your omintion. For exmple, if the new omintion is 3-2-5, g then you woul epress 3 first, then 2 n finlly 5. Reor j this new omintion for future referene. f Push the shouler (j) t the ottom of the Unloking slie up towr the omintion hnge utton n relese. If eh of the 5 L shpe legs of the unloking slie engges snugly insie its orresponing oe ger poket, then it onfirms tht the new omintion hs een suessfully hnge. Rotte the reset m (g) k towr you n relese. Note: If ll 5 L shpe legs o not lign fully with their orresponing oe ger pokets, repet the proeures O-3 n O-4. O-5 Reinstlling hmer ssemly into lok n retesting Reinstll the 3-sie ust over over the omintion hmer with the 2 smll Phillips srews remove. (My e 1 srew in newer moels) Reinstll the omintion hmer ssemly to the se plte with the 2 Phillips srews remove. Reinstll the se plte on to the outsie lok ssemly with the 2 Phillips srews remove. Mke sure ll prts hve een reinstlle orretly. O-6 Reinstll lok on oor y following the proeures in Setions E n F of this mnul. O-7 Retest new omintion with lok on oor y entering the new numers followe y the ENTER utton n rotting the outsie lever/kno. The lok shoul open n the lth shoul retrt. 20 For tehnil ssistne plese ll 1.800.849.TECH (8324) or 336.725.1331

P. TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE REMEDY 1. The outsie lever/kno lwys retrts the lth fter epressing n relesing the ENTER utton only (without - omintion). Lok is in ZERO omintion. Follow the proeure for Chnging Comintions (Setion M) exept omit steps 1 n 2 (o not enter the existing omintion). 2. The outsie lever/kno lwys retrts the lth fter epressing n relesing the ENTER utton only (without - omintion). Ativtion m hs flippe over uring lost omintion proeure Remove outsie housing from se, remove hmer n flip tivtion m k to orret positon. 3. The outsie lever/kno will not go ompletely insie the outsie lok ssemly. Lever th is misligne. Insert relese tool through smll hole on the outsie unit ssemly (uner the lever/kno). Using the tool, gently push lever th up until it liks. Refer to Setion I or J (Instlling n Removing the Outsie Lever/Kno). 4. Corret omintion is epresse, ut the lth oes not retrt. File to epress the ENTER utton. Alwys epress n relese the ENTER utton fter epressing the orret omintion. 21

SYMPTOM POSSIBLE CAUSE REMEDY 5. Cnnot remove key from outsie lever/kno key is stuk. Key ws rotte 180 egrees in wrong iretion uring initil instll of outsie lever. Rotte key ounterlokwise. Insert relese tool through smll hole on the outsie unit ssemly (uner the lever/kno). Using the tool, gently push lever th up until it liks. Remove outsie lever/kno. Remove key. Then follow steps in Setion I or J: Instlling n Removing the Outsie Lever/Kno. 6. Cnnot turn outsie lever/kno when orret oe n Enter re pushe. During oor thikness justment, the wrong length onneting srews my hve een use. See Setion C. Use Corret length srews se on oor thikness. 7. Pssge feture will not operte when key or thumturn is turne. My not hve proper enggement etween the tilpiee n pssge tutor. Chek tilpiee length just or reple s neee. Assure enggement etween tilpiee n tutor is orret See Setion D. 8. Lth is hr to retrt when orret omintion n Enter re entere. Possile mislignment etween the strike n lth oul e using exessive lo pressure on lth n oor. See Setion L for strike instlltion n setion N for instlltion of Ruer umpers. (DO NOT MODIFY STRIKE OR LATCH.) 22

Notes 23

K Aess Control 2941 Inin Avenue Winston-Slem, NC 27105 USA Tel: 800.849.8324 or 336.725.1331 Fx: 800.346.9640 or 336.725.3269 www.kess.om PKG2842 0609