Forrest MACHINE PRODUCTS CO. LTD. Any questions? 139 S. Illinois Ave. Mansfield, OH 44905 P: 419-589-3774 / www.fmpcorp.com CO. LTD
ABOUT US Manufacturing precision screw machine products for over 35 years. Forrest Machine Products is a manufacturer of low and medium volume specialty screw machine components and assemblies located in north-central Ohio. We support businesses in need of precision turned parts and other custom CNC machining. QUALITY / EXPERIENCE / DESIGN INPUT / SUPERIOR CUSTOMER SERVICE Precision machining & assembly (job shop) Privately owned, non-union 13,000 sq. ft. plant in Mansfield, Ohio Two-shift operation Kanban, JIT and Inventory Management Computer Aided Manufacturing Recognized for quality and service Rapid response to RFQs, prototypes and samples 2
CNC MACHINING CNC Turning / Swiss Machining / Milling Products With 15 CNC turning centers, we can accommodate custom CNC turning jobs of all types. CNC turning using multi-axis lathes is a cost effective method to produce small to medium production lots while still meeting precise specification requirements. CNC insert tooling enables quick changeovers to reduce lead times. CNC Multi-axis turned bar stock up to 3 in diameter Tolerances to +/-.0002 Chucking capacity of up to 13 Large Swiss style lathes for up to 1.25 bar stock Sub spindle action allows for multiple parts to be machined simultaneously Vertical machining allows for drilling, tapping and milling of complex shapes 3
SCREW MACHINING Single Spindle Screw Machine Services Screw machining is the most cost-effective method for high-volume production of turned components, while still capable of holding precision dimensions. Round, hexagon, or extruded bar stock is used in a variety of raw materials. Specific tooling designed for each feature enables the part to hold various dimensions with minimal or no variation. Single spindle screw machining bar stock up to 1-5/8 diameters Tolerances to.001 Cycle times anywhere from 1 to 30 seconds Allows for larger quantities at a more competitive price Tooling is less costly than multi-spindle machining Form tooling allows parts to be machined 2-5 times faster than CNC lathes 4
SECONDARY PROCESSES Delivering one-stop, hassle-free production from start to finish When your parts require more than just machining, why waste time dealing with multiple quotes from multiple vendors? With only one call or e-mail, we ll put together a quote to quickly and cost-effectively produce your parts from start to finish. You ll save time, eliminate hassle, improve quality, and know you re getting the best possible price. Our capabilities include: Heat treating Anodizing Plating E-coating Grinding Painting Brazing EDM Bead Blasting Centerless grinding Finishing Sheet Metal / Bending Packaging Assembly Warehousing Just-in-time delivery Quoting Machining Finishing Assembly Logistics 5
INVENTORY MANAGEMENT Supplier Managed Inventory Program Forrest Machine Products takes the extra step, offering more than just quality/on-time products. We help to counter shortages and long lead times through certified Supplier Managed Inventory programs. Our SMI program allows for more flexibility with customer constraints and helps set Forrest apart from its competition. For the customer, SMI results in increased profitability due to: Reduces stock shortages Reduced inventory Increased fill rates Improved forecast accuracy Reduced order cycle times Reduced planning and ordering costs Reduced administrative costs and time 6
INDUSTRIES SERVED At Forrest, we provide services for a diverse group of customers across a range of industries, many of whom have been with us well over 20 years. Mass Transit Printing Industrial Automotive Industry Aerospace Industry Homeland Security Medical Equipment Electronics Lighting Industry 7
MACHINED MATERIALS Forrest Machine routinely works with a wide selection of materials for our customers within virtually every industry. Here is a list of the most common. For further information, please contact us: Metals Plastics Stainless Steel Carbon Steel Alloy Steel Brass/Bronze Monel Copper Aluminum Beryllium Hastelloy Teflon Nylon Delrin Nylatron Micarta Halar Melamine Phenolic MCB-53 Bakelite 8
OUR COMMITMENT TO QUALITY Quality Service and 100% Defect Free Products Quality built into the process Forrest Machine Products is committed to achieving a high standard of quality in our industry. Continuous improvement methods are used to isolate potential problems and fine-tune our operations to continuously improve the quality and service supplied to our customers. In-house quality lab Feasibility analysis Ongoing employee training and development Statistical Process Control Software Adherence to military specifications First Article Inspection Reports Investment in the latest quality control equipment Routine internal audits and system checks 100% on-time delivery We have established a quality system, which complies with the requirements set forth by the IATF ISO-9001:2008 standards. Our entire team adheres to the spirit and intent of our quality policy as well as the directives of our quality assurance policy manual and its supporting quality system documentation. 9
OUR INVENTORY OF EQUIPMENT Precision CNC and Screw Machine Equipment Since 1979, Forrest Machine Products has been building our inventory of precision machining equipment from our first few automatic screw machines to the whole toolkit we work with now. We are continually investing in the latest technology equipment to improve our manufacturing capability and cost competitiveness. Vertical Milling CNC Lathes Swiss Style Lathes Our 5-axis CNC turning centers and our latest 7-axis CNC Swiss machining centers can manufacture components of the highest complexity that would have required multiple operations on conventional machining centers. 10
EQUIPMENT LIST QUANTITY MACHINE 1 Tsugami SS32 2 Citizen L20 5M7 3 (2) MiyanoBNC 34 (1) Miyano42 A2 2 Omnitun CNC Turning Machine 2 (1) Doosan Lynx 220 LMA (1) Doosan Lynx 220 LMS 2 Doosan Puma 2600SY 2 Doosan Puma 2000SY DESCRIPTION 32mm Swiss style CNC machining center. This 7-axis machine has a maximum bar capacity of 32mm (1.25"). Seven fully independent simultaneous axes with 29 mountable tools. 20mm Swiss style CNC automatic lathe. Maximum bar capacity 20mm utilizing a magazine type bar loading system. Seven simultaneous axes with 16 to 20 mountable tools. CNC programmable turning centers with simultaneous control in 3 axes, up to 1.653 (42 mm) bar capacity, 4.75 (120 mm) maximum turning diameter, 9 (230 mm) maximum turning length, 6 chuck size, 6 and 8 position main turret, 5,000 rpm speed range. HardingeDV-59 Retrofit. 2-axis CNC control with simultaneous movement. 5-C collet system, through 1.0" diameter, 5HP spindle, 12'' X-axis travel and 8" Z-axis travel, 9-tool stations. CNC programmable turning center with simultaneous control, in 4-axis, 2 and 2-5/8 bar capacity, 8 maximum turning diameter, 12 maximum turning length, 12-station, heavy-duty turret with live tooling. CNC programmable turning centers with simultaneous control, in 5-axis, 3.00 bar capacity, 18 maximum turning diameter, 30 maximum turning length, 12-station, heavy-duty live tooling and sub-spindle. CNC programmable turning centers with simultaneous control, in 5-axis, 2-5/8 bar capacity, 13 maximum turning diameter, 20 maximum turning length, 12-station, heavy-duty live tooling and sub-spindle. 11
EQUIPMENT LIST QUANTITY MACHINE 1 Doosan Puma 2600 5 Brown and Sharpe DESCRIPTION CNC programmable turning centers with simultaneous control, in 3-axis, 3.00 bar capacity, 18 maximum turning diameter, 30 maximum turning length, 12-station, heavy-duty turret and tail stock. Multiple 2B, 2G, 00, and OG turning centers offering bar capacities from.062 (15.5 mm) to 1.625 (41 mm). Lipe auto feeder equipped. 3 2 LeadwellV20iT 5 Axis Machining Centers Brother CNC Controlled VMC Milling, Drilling & Tapping Centers 8.25 inch Diameter integrated trunnion table with max part swing of 12.75 inches with 3D contouring capability. 25Hp spindle capable of 12,000 RPM spindle with 40 Station Cat 40 tool holders. Tolerances held to +/-.0002 inches. Axis Travel (X = 20", Y= 16", Z = 19") One model S-2A 4-axis machine and one TC-229 3-axis machine. Both machines utilize Brother's conversational programming system. Both have a 600mm x 300mm work table with a machining envelope of 480mm X-axis, 360mm Y-axis and 270mm Z-axis. 1 Cincinnati #2 Centerless Grinders 1 Sonics Ultra Sonic Metal Welder 1 Coordinate Measuring Machine Centerless thru feed OD grinding with 6" wide grinding wheel. Range from.125" to over 1.0" grinding diameter.. Ultrasonic metal welder. Current bonding silver to brass and copper on components used for electrical connectors. Mitutoyo Bright Apex 504 CMM with Renishaw PH9 head and TP2 touch probe. PC-DMIS CAD 2014 software with model importing. Axis travel (X = 20", Y = 16", Z = 16") 12
CONTACT US Thank you for your time When you contact us, our knowledgeable and experienced customer service team will walk you through the quoting process. Whether it s simple machining or full-scale finishing, assembly, and logistics, we ll help youfigureoutwhatservicesyouneedtogetthejobdoneright. For more information, please visit www.fmpcorp.com Brett DeWees President Address: 139 S. Illinois Ave. Mansfield, OH 44905 Email: bdewees@fmpcorp.com Phone: (419) 589-3774 Fax: (419) 589-7763 13