page 1 THE ANATOMY OF A DOOR TOP RAIL STILE LITE STILE MUNTIN BARS CAPTIVA WOOD DOORS Allow yourself to be captivated. Discover doors that are different from the inside out. Beautiful wood doors that are made with only the finest hand-selected materials and are constructed using a balance of old world craftsmanship combined with state-of-the-art technology. Every Captiva door is custom made to exact specifications to be perfect every time, a door that will be cherished and admired for years to come. TABLE OF CONTENTS Door Construction... 2 Shapes and Sizes... 3 Wood Species... 4 Panel Options... INTERMEDIATE RAIL PANEL PANEL PROFILE STICKING JOINT BOTTOM RAIL Sticking Options... 6 Glass and Muntin Bar Options... 7 Door Comparison Chart... 8 Door Warranty, Use and Care... 9 Architectural Spec... 10 11 JOINERY: The method used to join the door stiles to the top, bottom, and lock rails. Examples include mortise & tenon, dowels, beaded mortise & tenon, lag screws or bolts. See page 2 for more information. LITES: A framed opening in a door containing a pane of glass. See page 7 for glass options. MUNTIN BARS: The narrow horizontal and/or vertical bars in a door lite that separate the individual panes of glass. See page 7 for muntin bar options. PANEL PROFILE: The dimensional shape exposed edge of the outside perimeter of the panel. See page for panel profile options. PANELS: The solid sections for the doors that are framed by the stiles and rails. See page for panel options. Rails: The horizontal components located at the top, bottom, and mid-sections of the door that extend between the stiles and frame the panels and lites. Sticking: The profile that is moulded into the stiles and rails to frame and encase the panels or lites. See page 6 of sticking options. Stiles: The vertical components located at the left and right edges of the door.
page 2 We are proud to offer two series of Captiva wood doors. Our Select series offers you all the well-crafted beauty of the finest wood door with a two year warranty. Our Traditional series doors are constructed the way craftsmen have been making doors for centuries, using traditional mortise and tenon joinery. Traditional series doors are backed by a five year warranty. CAPTIVA SELECT DOORS Constructed to the highest specifications, our Select Series doors use state-of-the-art Beaded Mortise and Tenon joinery combined with stave core stiles to ensure that every door is straight and true for years. CAPTIVA TRADITIONAL DOORS With stave core stiles and rails, 1/4" veneers, and Traditional Mortise and Tenon Joinery, our Traditional Series doors are made for the purest who appreciates a door that is made using classic door making methods. Beaded Mortise and Tenon Tight fitting beaded mortise and tenon joinery is far superior to the doweled joints that most other door manufacturers use. By providing more surface area for glue adhesion the assembled strength of the joint is vastly increased. Traditional Mortise and Tenon Simple and strong, the mortise and tenon joint has been used for millennia by woodworkers around the world to join two pieces of wood. We've kept up the tradition by using this time tested method of joinery in our traditional series doors. Stave Core Stiles with 1/8" Veneers Stave Core Stiles with 1/4" Veneers Solid Rails Stave Core Rails with 1/4" Veneers 2 Year Warranty, Year Warranty Optional See page 9 for warranty details. Year Warranty See page 9 for warranty details. Captiva Select doors meet AWI Premium standards and specifications when book match panels are specified. Captiva Traditional doors meet AWI Premium standards and specifications when book match panels are specified. STAVE CORE CONSTRUCTION This environmentally friendly method of construction uses laminated, stable, wood core sandwiched between solid veneers and matching edges for a stile or rail that is superior for preventing warping or distortion. select series stile with ovolo sticking
page 3 1-3/8" 1-3/4" INTERIOR AND EXTERIOR DOORS To help you coordinate all of the doors in your home, Captiva doors are made for both interior and exterior use. Builders, architects, and designers often consider the interior and exterior doors as two different design elements. Captiva allows both the interior and exterior doors to be supplied by one manufacturer with matching details in panels, sticking, and specie. As pictured above, matching the species of wood for all your doors, even if the individual designs of the door are not the same, will give you a unified look throughout the home while maintaining visual interest. 2-1/4" DOOR THICKNESS We offer three standard door thicknesses: 1-3/8", 1-3/4", and 2-1/4". Our 1-3/8" doors are recommended and warranted for interior use only. SQUARE ARCH ROUND DOOR SHAPES Taking into consideration the architectural style of your home or the look that you want to achieve, Captiva Wood Doors are available in our standard shapes of Square, Arched or Round. We also make Custom Door top shapes, as shown on the previous page, which are often used in churches, reproduction projects, commercial applications or when a home is searching for a truly unique look. Door shapes can combine old architectural styles with new designs for a truly unique look. DOUBLE DOOR ARCHED PAIRS Taking into consideration the architectural style of your home or the look that you want to achieve, Captiva Wood Doors are available in our standard shapes of Square, Arched or Round. We also make Custom Door top shapes, as shown on the previous page, which are often used in churches, reproduction projects, commercial applications or when a home is searching for a truly unique look. Door shapes can combine old architectural styles with new designs for a truly unique look. Top Rail: " (residential) 7" (commercial) Lock Rails: 8½" Bottom Rail: 9½" (residential) 10" (commercial) STANDARD STILE AND RAIL DIMENSIONS To the left please find the standard stile and rail dimensions that we use when constructing our doors. If your project requires specific dimensions, we will be happy to modify these dimensions for our traditional series doors. (Note: Dimensions include sticking.) Stiles: " (residential) 6" (commercial)
WOOD SPECIES page 4 Every Captiva door begins with premium select grade lumber. We meticulously gather wood from around the globe to ensure that every door that we make is of the highest quality. We strive to purchase wood products made from lumber harvested in a sustainable manner. The boards and veneers that go into constructing each door are hand selected so that grain and color are consistent. Sapele Mahogany Harvested in Africa, Sapele is very similar to Honduras Mahogany with a regular striped pattern and a dark red-brown color. This species sands and finishes easily and smoothly. Interior and Exterior use. White Oak White Oak is primarily warm in color with a hint of ash. It's grain pattern varies from straight and tight to arched and dramatic. White Oak stains well for an excellent finish. Interior and Exterior use. Mahogany (Honduras) Mahogany is a dimensionally stable wood species with a straight or sometimes interlocked grain pattern. Mahogany offers excellent stain and finish consistency. Interior and Exterior use. Red Oak The texture of Red Oak features a very strong grain pattern which ranges from fine, straight, and close to spread and pronounced. Red Oak stains well for an excellent finish. Interior use only. Spanish Cedar This hardwood varies from light to dark reddish brown. The texture is rather fine and uniform to coarse and uneven. Spanish Cedar is considered naturally decay resistant. Interior and Exterior use. Maple Maple is strong and hard with a uniform color, texture, and grain. It sometimes features areas with dark streaks and birds-eye or worm track patterns. If left clear, maple may yellow with age. Interior use only. Fir This is a dimensionally stable wood with a straight grain, uniform in color, pattern and texture. Its light warm hue will become more red with age. Fir stains easily and smoothly. Interior and Exterior use. Cherry Cherry is characterized by its warm color, smooth texture and straight, fine, and tight grain. Cherry may contain some sapwood and/or pin knots and will darken over time. Interior use only. Eastern White Pine This softwood is light brown in color, often with a reddish tinge and turns darker on exposure to air. Eastern White Pine features a comparatively uniform texture and is straight grained. Interior and Exterior use. Ash Ash ranges in color from brown to nearly white and may display a dramatic grain pattern. It is popular in woodworking because it is heavy, strong, hard, and stiff. Interior use only. Poplar This hardwood is light in color and may feature dramatic dark color variations. Poplar is mostly painted or used with dark stains. Interior use only. Walnut Walnut is characterized by its beautiful grain lines running throughout and its dark brown color. Walnut veneers may be laminated for width and contain some sap grain and pin knots. Interior use only. Special Specie Requests When your project requires a specific specie not listed above, let us call on our lumber suppliers from all over the globe to find it. Prefinishing Save time and job site labor costs by having us prefinish your Captiva Doors. Our state-of-the-art prefinishing line allows us to offer a superior primed or clear coat finish on all our doors. 2 mil Single Prime 4 mil Double Prime Let us save you a step. For doors that are intended to be painted, we offer two primer thickness options. 4 mil Clear Coat Our durable 4 mil clear coat offers UV protection and saves time on the job site. (Depending on the application, exposure and overhang, additional coats of finish will be required).
PANEL OPTIONS page Captiva offers a large selection of panel profile options for all of our wood doors. Each door style is available in the panel options shown. Bevel Panel Flat Panel Ogee Panel Flat Panel with V-Groove (for exterior use the v-groove will stop short of the rails) Scoop Panel Flat Panel with Bead (interior use only) Bevel Panel with V-Groove Double Panel Design Our double panel technology virtually eliminates cracking panels by allowing independent movement of wood surfaces exposed to different humidity and temperature conditions on each side of the door. The implementation of our double panel design on all our raised panel doors has enhanced their appearance and performance, especially doors used in exterior applications. We are able to offer many doors with different species on each door face. Bevel Panel with Bead
STICKING OPTIONS page 6 Captiva offers a wide array of sticking profile options for all of our wood doors. Each door style is available in the sticking options shown. Ovolo Sticking Square Sticking Bevel Sticking Applied Bolection Common panel & sticking combinations: Ovolo Sticking with Bevel Panel Square Sticking with Flat Panel Ovolo Sticking with V-Groove Bevel Panel Bolection Sticking with Bevel Panel
GLASS AND MUNTIN BAR OPTIONS page 7 INSULATED GLASS AUTHENTIC DIVIDED LITE INSULATED GLASS SIMULATED DIVIDED LITE Select Series Doors only SINGLE PANE GLASS AUTHENTIC DIVIDED LITE 1-3/8" 1-1/8" 1" 7/8" 7/8" Bevel Sticking Square Sticking Ovolo Sticking Above shown with Insulated Glass and Authentic Divided Lite Above shown with Insulated Glass and Authentic Divided Lite Above shown with Insulated Glass and Authentic Divided Lite Above shown with Single Pane Glass and Authentic Divided Lite Above shown with Insulated Glass and Simulated Divided Lite MUNTIN BAR AVAILABILITY: Door Thickness 1-3/4" Doors 2-1/4" Doors 1-3/8" Doors Muntin Bar Width 1-3/8" 1-1/8" 1" 7/8" 1-3/8" 1-1/8" 1" 7/8" 1-3/8" 1-1/8" 1" 7/8" SELECT DOOR SERIES Authentic Divided Lite with Insulated Glass O S O S O S O S S S O O Simulated Divided Lite with Insulated Glass O B S Authentic Divided Lite with Single Pane Glass O S O S O S O S S S O O TRADITIONAL DOOR SERIES Authentic Divided Lite with Insulated Glass O B S O B S O B S O B S O B S O B S O O Authentic Divided Lite with Single Pane Glass O B S O B S O B S O S O B S O B S O B S S O S O S O S O = Ovolo Sticking, B = Bevel Sticking, S = Square Sticking
DOOR COMPARISON CHART page 8 Captiva Select Doors Captiva Traditional Doors STILES Construction Stave core with 1/8" veneer Stave core with 1/4" veneer Solid Laminated Size Special Widths Available RAILS Construction Stave core with 1/8" veneer Stave core with 1/4" veneer Solid Size Special Widths Available PANELS Raised Panels One Solid Panel Two Floating Panels Flat Panels One Solid Panel Book Match Panels (required to meet AWI premium grade with transparent finishes) DOOR SIZES Maximum Width 3'6" Unlimited Maximum Height 8'0" Unlimited SANDING Assembled door is sanded with a patented CPSII segmented pad system wide belt sander. Customer required to remove cross grain. Assembled door is sanded with a patented CPSII segmented pad system wide belt sander. Hand sanding provided after door assembly to remove cross grain. JOINERY Beaded Mortise & Tenon Joints Traditional Mortise & Tenon Joints DOOR DESIGNS Specified Door Designs Unlimited Door Designs DOOR SHAPES Specified Door Shapes Unlimited Door Shapes PREFINISHING 2 mil Single Prime 4 mil Double Prime 4 mil Clear Coat WARRANTY 2 Year Warranty Year Warranty Standard Optional (may void warranty in certain sizes or construction types) Above chart does not apply to screen, storm, and combination doors.
page 9 CAPTIVA DOOR WARRANTY 2 YEAR WARRANTY - Select SERIES DOORS YEAR WARRANTY - Traditional SERIES DOORS We are proud to warranty all of our custom manufactured interior and exterior stile and rail doors against defects in material and workmanship. Our commitment to producing quality products allows us to offer a two year (Select Door Series) or five year (Traditional Door Series) warranty limited to the original contractor / consumer purchaser covering only defects in material or workmanship provided all recommendations are followed as noted in the Door Use & Care Guide (see below). The warranty period shall commence from the date of delivery. WARRANTY SIZE LIMITATIONS: Thickness Max Width Max Height 1-3/8 3/0 7/0 1-3/4 3/6 8/0 2-1/4 4/0 9/0 The following items or conditions shall not be considered a defect in material or workmanship and are not covered by this limited warranty. 1. Natural variations in the color, texture, character or grain of the wood. 2. Doors altered in the field by more than 1" at bottom, 3/4" at top or 1/4" at sides. 3. Doors manufactured over 3'6 wide or 8' high are not warranted against warp. Smaller doors that warp less than 1/4" in the plane of the door itself. Doors which are improperly installed or doors which do not swing freely. 4. Variations or unsatisfactory results in gloss level, texture or appearance resulting from field finishing.. Damage caused by failure to follow Door Use & Care Guide or failure to perform normal maintenance. Should a Captiva Wood Door fail to conform to this warranty after written notice, within 60 days we will, at our option, either repair the door, provide a replacement door in the same condition as originally delivered by us or refund the original purchase price. In no event shall we be responsible for paying for or performing the work to install or finish a replacement door, all of which shall be the sole responsibility of the person making the warranty claim DOOR USE AND CARE GUIDE A. Door Care 1. Upon receipt of shipment of doors inspect each door for any visible defects. 2. Do not drag across one another or across other surfaces. Store doors flat on a level surface in a dry, well ventilated building. Cover doors to keep clean but allow air circulation. Do not store in direct sunlight. 3. Doors should not be exposed to excessive heat, excessive dryness, humid conditions or sudden changes therein. They should be conditioned to average prevailing relative humidity of the locality before installation. B. Preparation for Finishing 1. Doors must be sealed no more than 24 hours after installation. 2. Before finishing, sand all surfaces using 180 grit sandpaper. Always sand in the direction of the grain. Remove all scuffs, handling marks, scratches, raised grain, burnishes and effects of exposure to moisture that may have occurred. 3. Before finishing, hang the door, then remove to finish properly. 4. When finishing glazed doors, apply top coat generously to bridge between wood and glass. Lap paint 1/16" to protect against moisture penetration. C. Finishing 1. Choose only high quality finishes for these doors and carefully follow manufacturer s instructions. 2. In areas exposed to direct sunlight avoid use of dark stains or dark paint. Heat build up will drive out moisture and cause shrinkage and checking. Most doors will accept stain more uniformly if a sanding sealer or conditioner is used prior to sanding. 3. Carefully seal all edges including the top and bottom of the door and areas routed for hardware with a minimum of three (3) finish coats of a good quality paint or varnish. Avoid lacquer or polyurethane based sealers without U.V. inhibitors for exterior use. 4. Top of all outswing doors must be flashed for weather. D. Maintenance 1. Stains and clear finishes last longer if protected from sunlight and weathering. 2. Inspect finish at least once per year. A complete and continuous finish must be maintained on all surfaces of the door. Moisture protection at the top and bottom of exterior doors and around cutouts must be maintained. Moisture may seep into the bottom of exterior doors unless periodically resealed. 3. Warranty: Failure to comply with these guidelines for handling, installation and finishing will negate any warranty claims for product performance by the manufacturer. When doors are replaced under warranty we are responsible to replace doors only in the condition originally delivered and are not responsible for refinishing. A REQUIRED OVERHANG Dimension A (length of overhang) must be equal to or greater than ½ of dimension B (distance from bottom of door to the base of the overhang). Warranty is void without proper overhang. B
ARCHITECTURAL SPEC page 10 Door construction, unless specified differently shall include a stave core method that uses a laminated stable wood core sandwiched between veneers. Captiva Traditional Doors use 1/4" solid veneers on all stiles and rails with matching edges to help prevent warp or distortion. Captiva Select Doors use laminated stable wood cores sandwiched between 1/8" veneers for stiles only. Rails will be solid. A unique beaded tenon inserted by hand is used instead of dowels creating a similar mortise and tenon connection on all stiles and rails. All raised panels used in both methods shall be manufactured using double panel technology, which virtually eliminates cracking panels by allowing independent movement. Both types of construction are time tested methods and backed by our full warranties. Multi-lite doors, as true divided lite (TDL), available in Captiva Traditional or Select, with 1/8" single pane or /8" IG glass, and wood stops applied to the exterior. Muntin bar widths are 1", 1-1/8", and 1-3/8". Simulated divided light (SDL) with 7/8" SDL bar, and 11/16" duplex muntins. Wood bars applied to both faces of door with the loose stop toward the exterior. SDL is available in Captiva Select doors only. SECTION 08210 (New 2004 Masterformat number will be 081433) STILE AND RAIL WOOD DOORS PART 1 GENERAL 1.01 WORK INCLUDED A. Furnish stile and rail wood doors as described in door schedule and shown on drawings. General and Supplementary Conditions as described in Division 1 apply to this Section. 1.02 RELATED SECTIONS A. Flush Wood Doors, Section 08210 B. Metal Doors and Frames, Section 08110 C. Millwork and Trim, Section 06200 D. Finish Hardware, Section 08710 E. Glazing, Section 08800 F. Painting, Section 09900 1.03 REFERENCES A. AWI/AWMAC Quality Standards Illustrated (QSI), 7th Edition B. ANSI/W.D.M.A Quality Standards I.S. 1A-04 1.04 SUBMITTALS A. Comply with Division 1 - Section 01300 submit 6 complete schedules including shop drawings for approval. B. Indicate plans and elevations, materials, surface grain directions, profiles, assembly methods, joint details, fastening methods, accessories, preservative treatments, and schedule of finishes. C. Submit 3 samples of veneer, minimum of 6" x 6" illustrating expected range of component finish color and/or grain. The sample shall bear identification of the project, architect or designer, general contractor, woodwork manufacturer, items to which the finish applies and the system utilized to attain the finish. 1.0 QUALITY ASSURANCE A. Perform work in accordance with AWI Section 1400 [Premium] [Custom] [Economy] Grade quality. (choose one) B. Work in this section shall comply with the specified Grade(s) of Work and Section (s) of the current edition of the AWI/AWMAC Quality Standards Illustrated or the current edition of W.D.M.A. Quality Standards 1.06 QUALIFICATIONS A. Manufacturers who adhere to the standards of the Architectural Woodwork Institute (AWI), Architectural Woodwork Manufacturers Association of Canada (AWMAC) and the Window and Door Manufacturers Association (WDMA) and are familiar with these standards. 1.07 DELIVERY, STORAGE AND HANDLING A. Comply with Division 1- Section 01600. B. Store doors on a flat level surface, in a clean, dry, well ventilated area. Keep doors a minimum of 3½" off floor. C. Doors shall not be exposed to excessive heat, moisture, dryness or direct sunlight. D. Break any protective plastic packaging on site to permit ventilation. E. Ensure that the top, bottom and any cut-outs on doors are sealed immediately after removal of protective packaging. F. Handle doors with clean, dry hands and/or gloves. G. Do not drag doors across one another. 1.08 WARRANTY A. Comply with Division 1 Section 01780 B. Provide [two] [five] year warranty for all doors. C. Include coverage for defective materials, including tolerances for warp and delamination of materials. D. Include removal and re-hanging of doors found to be defective PART 2 PRODUCTS 2.01 MANUFACTURERS A. CAPTIVA as Manufactured by North Atlantic Corp. Somerset MA, (08) 23-4397 B. The Maiman Company C. Eggers Industries D. Approved equal (Approved 6 days prior to bid) CONTINUED ON NEXT PAGE >
ARCHITECTURAL SPEC (CONT.) page 11 2.02 DOOR CONSTRUCTION A. Interior non-rated Doors 1. Stiles and rails shall be constructed of Stave Lumber Core material laminated with a minimum ¾" solid hardwood edge and a minimum [1/8"] [1/4"] A grade veneer. 2. Cope and stick joinery of stiles and rails using ½" x 4" dowels. Joints to have a minimum of 1 dowel. 3. Muntin bars shall have ¼" x 2½" dowels at every joint. 4. Pressure fit joints using type 2 water resistant glue.. Panels shall be manufactured using a double panel construction of solid wood. 6. Flat panels shall have a minimum thickness of /8" 7. Raised panels shall have a minimum thickness of 1 1/2". 8. Panel raise shall be constructed of solid lumber (matching face veneer) and rim banded with mitered corners 9. Louvers shall be 3/8" x 2¼" solid lumber or solid MDF for paint grade. Louver slats shall be mortised into stiles and assembled individually. B. Exterior Doors 3. Stiles shall be constructed of Stave Lumber Core material laminated with a minimum [1/8 ] [1/4 ] A grade veneer 4. Rails shall be solid lumber construction. Cope and stick joinery of stiles and rails using ½ x 4 dowels. Joints to have a minimum of 1 dowel 6. Muntin bars shall have ¼" x 2½" dowels at every joint. 7. Pressure fit joints using type 1 waterproof glue and silicone caulk to prevent moisture penetration. 8. Flat Panels shall be constructed of an exterior grade core with a minimum overall thickness of /8". 9. Raised panels shall be constructed of an exterior grade core with a minimum overall thickness of 1 /8". 10. Panel raise shall be constructed of solid lumber (matching face veneer) and rim banded with mitered corners. 2.03 FABRICATION A. Fabricate to AWI Section 1400 [Premium] [Custom] [Economy] Quality Standards. (choose one) B. Hardware cutouts are to be pre-machined by the manufacturer. Hinge screw pilot holes shall be prepped by door manufacturer at factory. C. When necessary to cut and fit on site, provide materials with ample allowance for cutting. Reseal or refinish any machining alterations required at jobsite prior to installation 2.04 FINISHING MATERIALS AND APPEARANCE A. Doors for field finishing. B. Raised panel tongues are to be primed prior to assembly when doors are to be painted on-site. PART 3 EXECUTION 3.01 INSTALLATION A. Install work in accordance with AWI Quality Standards Section 1700 and NFPA 80 Fire Doors and Windows. B. Doors and frames must be installed plumb, square and level. C. Clearance between door edges and door frame shall be a minimum of 1/16" on hinge edge and 1/8" on the latch edge and top rail. D. Contractors and their personnel engaged in the work shall be able to demonstrate successful experience with work of comparable extent, complexity and quality to that shown and specified. 3.02 ADJUSTING A. Adjust work under provisions of AWI Quality Standards Section 1700. B. Ensure that doors swing freely and do not bind in their frame. Adjust the finish hardware for proper alignment, smooth operation and proper latching without necessary force or excessive clearance. END OF SECTION
page 1 THE ANATOMY OF A DOOR TOP RAIL STILE LITE STILE MUNTIN BARS CAPTIVA WOOD DOORS Allow yourself to be captivated. Discover doors that are different from the inside out. Beautiful wood doors that are made with only the finest hand-selected materials and are constructed using a balance of old world craftsmanship combined with state-of-the-art technology. Every Captiva door is custom made to exact specifications to be perfect every time, a door that will be cherished and admired for years to come. TABLE OF CONTENTS Door Construction... 2 Shapes and Sizes... 3 Wood Species... 4 Panel Options... INTERMEDIATE RAIL PANEL PANEL PROFILE STICKING JOINT BOTTOM RAIL Sticking Options... 6 Glass and Muntin Bar Options... 7 Door Comparison Chart... 8 Door Warranty, Use and Care... 9 Architectural Spec... 10 11 JOINERY: The method used to join the door stiles to the top, bottom, and lock rails. Examples include mortise & tenon, dowels, beaded mortise & tenon, lag screws or bolts. See page 2 for more information. LITES: A framed opening in a door containing a pane of glass. See page 7 for glass options. MUNTIN BARS: The narrow horizontal and/or vertical bars in a door lite that separate the individual panes of glass. See page 7 for muntin bar options. PANEL PROFILE: The dimensional shape exposed edge of the outside perimeter of the panel. See page for panel profile options. PANELS: The solid sections for the doors that are framed by the stiles and rails. See page for panel options. Rails: The horizontal components located at the top, bottom, and mid-sections of the door that extend between the stiles and frame the panels and lites. Sticking: The profile that is moulded into the stiles and rails to frame and encase the panels or lites. See page 6 of sticking options. Stiles: The vertical components located at the left and right edges of the door.
page 2 We are proud to offer two series of Captiva wood doors. Our Select series offers you all the well-crafted beauty of the finest wood door with a two year warranty. Our Traditional series doors are constructed the way craftsmen have been making doors for centuries, using traditional mortise and tenon joinery. Traditional series doors are backed by a five year warranty. CAPTIVA SELECT DOORS Constructed to the highest specifications, our Select Series doors use state-of-the-art Beaded Mortise and Tenon joinery combined with stave core stiles to ensure that every door is straight and true for years. CAPTIVA TRADITIONAL DOORS With stave core stiles and rails, 1/4" veneers, and Traditional Mortise and Tenon Joinery, our Traditional Series doors are made for the purest who appreciates a door that is made using classic door making methods. Beaded Mortise and Tenon Tight fitting beaded mortise and tenon joinery is far superior to the doweled joints that most other door manufacturers use. By providing more surface area for glue adhesion the assembled strength of the joint is vastly increased. Traditional Mortise and Tenon Simple and strong, the mortise and tenon joint has been used for millennia by woodworkers around the world to join two pieces of wood. We've kept up the tradition by using this time tested method of joinery in our traditional series doors. Stave Core Stiles with 1/8" Veneers Stave Core Stiles with 1/4" Veneers Solid Rails Stave Core Rails with 1/4" Veneers 2 Year Warranty, Year Warranty Optional See page 9 for warranty details. Year Warranty See page 9 for warranty details. Captiva Select doors meet AWI Premium standards and specifications when book match panels are specified. Captiva Traditional doors meet AWI Premium standards and specifications when book match panels are specified. STAVE CORE CONSTRUCTION This environmentally friendly method of construction uses laminated, stable, wood core sandwiched between solid veneers and matching edges for a stile or rail that is superior for preventing warping or distortion. select series stile with ovolo sticking
page 3 1-3/8" 1-3/4" INTERIOR AND EXTERIOR DOORS To help you coordinate all of the doors in your home, Captiva doors are made for both interior and exterior use. Builders, architects, and designers often consider the interior and exterior doors as two different design elements. Captiva allows both the interior and exterior doors to be supplied by one manufacturer with matching details in panels, sticking, and specie. As pictured above, matching the species of wood for all your doors, even if the individual designs of the door are not the same, will give you a unified look throughout the home while maintaining visual interest. 2-1/4" DOOR THICKNESS We offer three standard door thicknesses: 1-3/8", 1-3/4", and 2-1/4". Our 1-3/8" doors are recommended and warranted for interior use only. SQUARE ARCH ROUND DOOR SHAPES Taking into consideration the architectural style of your home or the look that you want to achieve, Captiva Wood Doors are available in our standard shapes of Square, Arched or Round. We also make Custom Door top shapes, as shown on the previous page, which are often used in churches, reproduction projects, commercial applications or when a home is searching for a truly unique look. Door shapes can combine old architectural styles with new designs for a truly unique look. DOUBLE DOOR ARCHED PAIRS Taking into consideration the architectural style of your home or the look that you want to achieve, Captiva Wood Doors are available in our standard shapes of Square, Arched or Round. We also make Custom Door top shapes, as shown on the previous page, which are often used in churches, reproduction projects, commercial applications or when a home is searching for a truly unique look. Door shapes can combine old architectural styles with new designs for a truly unique look. Top Rail: " (residential) 7" (commercial) Lock Rails: 8½" Bottom Rail: 9½" (residential) 10" (commercial) STANDARD STILE AND RAIL DIMENSIONS To the left please find the standard stile and rail dimensions that we use when constructing our doors. If your project requires specific dimensions, we will be happy to modify these dimensions for our traditional series doors. (Note: Dimensions include sticking.) Stiles: " (residential) 6" (commercial)
WOOD SPECIES page 4 Every Captiva door begins with premium select grade lumber. We meticulously gather wood from around the globe to ensure that every door that we make is of the highest quality. We strive to purchase wood products made from lumber harvested in a sustainable manner. The boards and veneers that go into constructing each door are hand selected so that grain and color are consistent. Sapele Mahogany Harvested in Africa, Sapele is very similar to Honduras Mahogany with a regular striped pattern and a dark red-brown color. This species sands and finishes easily and smoothly. Interior and Exterior use. White Oak White Oak is primarily warm in color with a hint of ash. It's grain pattern varies from straight and tight to arched and dramatic. White Oak stains well for an excellent finish. Interior and Exterior use. Mahogany (Honduras) Mahogany is a dimensionally stable wood species with a straight or sometimes interlocked grain pattern. Mahogany offers excellent stain and finish consistency. Interior and Exterior use. Red Oak The texture of Red Oak features a very strong grain pattern which ranges from fine, straight, and close to spread and pronounced. Red Oak stains well for an excellent finish. Interior use only. Spanish Cedar This hardwood varies from light to dark reddish brown. The texture is rather fine and uniform to coarse and uneven. Spanish Cedar is considered naturally decay resistant. Interior and Exterior use. Maple Maple is strong and hard with a uniform color, texture, and grain. It sometimes features areas with dark streaks and birds-eye or worm track patterns. If left clear, maple may yellow with age. Interior use only. Fir This is a dimensionally stable wood with a straight grain, uniform in color, pattern and texture. Its light warm hue will become more red with age. Fir stains easily and smoothly. Interior and Exterior use. Cherry Cherry is characterized by its warm color, smooth texture and straight, fine, and tight grain. Cherry may contain some sapwood and/or pin knots and will darken over time. Interior use only. Eastern White Pine This softwood is light brown in color, often with a reddish tinge and turns darker on exposure to air. Eastern White Pine features a comparatively uniform texture and is straight grained. Interior and Exterior use. Ash Ash ranges in color from brown to nearly white and may display a dramatic grain pattern. It is popular in woodworking because it is heavy, strong, hard, and stiff. Interior use only. Poplar This hardwood is light in color and may feature dramatic dark color variations. Poplar is mostly painted or used with dark stains. Interior use only. Walnut Walnut is characterized by its beautiful grain lines running throughout and its dark brown color. Walnut veneers may be laminated for width and contain some sap grain and pin knots. Interior use only. Special Specie Requests When your project requires a specific specie not listed above, let us call on our lumber suppliers from all over the globe to find it. Prefinishing Save time and job site labor costs by having us prefinish your Captiva Doors. Our state-of-the-art prefinishing line allows us to offer a superior primed or clear coat finish on all our doors. 2 mil Single Prime 4 mil Double Prime Let us save you a step. For doors that are intended to be painted, we offer two primer thickness options. 4 mil Clear Coat Our durable 4 mil clear coat offers UV protection and saves time on the job site. (Depending on the application, exposure and overhang, additional coats of finish will be required).
PANEL OPTIONS page Captiva offers a large selection of panel profile options for all of our wood doors. Each door style is available in the panel options shown. Bevel Panel Flat Panel Ogee Panel Flat Panel with V-Groove (for exterior use the v-groove will stop short of the rails) Scoop Panel Flat Panel with Bead (interior use only) Bevel Panel with V-Groove Double Panel Design Our double panel technology virtually eliminates cracking panels by allowing independent movement of wood surfaces exposed to different humidity and temperature conditions on each side of the door. The implementation of our double panel design on all our raised panel doors has enhanced their appearance and performance, especially doors used in exterior applications. We are able to offer many doors with different species on each door face. Bevel Panel with Bead
STICKING OPTIONS page 6 Captiva offers a wide array of sticking profile options for all of our wood doors. Each door style is available in the sticking options shown. Ovolo Sticking Square Sticking Bevel Sticking Applied Bolection Common panel & sticking combinations: Ovolo Sticking with Bevel Panel Square Sticking with Flat Panel Ovolo Sticking with V-Groove Bevel Panel Bolection Sticking with Bevel Panel
GLASS AND MUNTIN BAR OPTIONS page 7 INSULATED GLASS AUTHENTIC DIVIDED LITE INSULATED GLASS SIMULATED DIVIDED LITE Select Series Doors only SINGLE PANE GLASS AUTHENTIC DIVIDED LITE 1-3/8" 1-1/8" 1" 7/8" 7/8" Bevel Sticking Square Sticking Ovolo Sticking Above shown with Insulated Glass and Authentic Divided Lite Above shown with Insulated Glass and Authentic Divided Lite Above shown with Insulated Glass and Authentic Divided Lite Above shown with Single Pane Glass and Authentic Divided Lite Above shown with Insulated Glass and Simulated Divided Lite MUNTIN BAR AVAILABILITY: Door Thickness 1-3/4" Doors 2-1/4" Doors 1-3/8" Doors Muntin Bar Width 1-3/8" 1-1/8" 1" 7/8" 1-3/8" 1-1/8" 1" 7/8" 1-3/8" 1-1/8" 1" 7/8" SELECT DOOR SERIES Authentic Divided Lite with Insulated Glass O S O S O S O S S S O O Simulated Divided Lite with Insulated Glass O B S Authentic Divided Lite with Single Pane Glass O S O S O S O S S S O O TRADITIONAL DOOR SERIES Authentic Divided Lite with Insulated Glass O B S O B S O B S O B S O B S O B S O O Authentic Divided Lite with Single Pane Glass O B S O B S O B S O S O B S O B S O B S S O S O S O S O = Ovolo Sticking, B = Bevel Sticking, S = Square Sticking
DOOR COMPARISON CHART page 8 Captiva Select Doors Captiva Traditional Doors STILES Construction Stave core with 1/8" veneer Stave core with 1/4" veneer Solid Laminated Size Special Widths Available RAILS Construction Stave core with 1/8" veneer Stave core with 1/4" veneer Solid Size Special Widths Available PANELS Raised Panels One Solid Panel Two Floating Panels Flat Panels One Solid Panel Book Match Panels (required to meet AWI premium grade with transparent finishes) DOOR SIZES Maximum Width 3'6" Unlimited Maximum Height 8'0" Unlimited SANDING Assembled door is sanded with a patented CPSII segmented pad system wide belt sander. Customer required to remove cross grain. Assembled door is sanded with a patented CPSII segmented pad system wide belt sander. Hand sanding provided after door assembly to remove cross grain. JOINERY Beaded Mortise & Tenon Joints Traditional Mortise & Tenon Joints DOOR DESIGNS Specified Door Designs Unlimited Door Designs DOOR SHAPES Specified Door Shapes Unlimited Door Shapes PREFINISHING 2 mil Single Prime 4 mil Double Prime 4 mil Clear Coat WARRANTY 2 Year Warranty Year Warranty Standard Optional (may void warranty in certain sizes or construction types) Above chart does not apply to screen, storm, and combination doors.
page 9 CAPTIVA DOOR WARRANTY 2 YEAR WARRANTY - Select SERIES DOORS YEAR WARRANTY - Traditional SERIES DOORS We are proud to warranty all of our custom manufactured interior and exterior stile and rail doors against defects in material and workmanship. Our commitment to producing quality products allows us to offer a two year (Select Door Series) or five year (Traditional Door Series) warranty limited to the original contractor / consumer purchaser covering only defects in material or workmanship provided all recommendations are followed as noted in the Door Use & Care Guide (see below). The warranty period shall commence from the date of delivery. WARRANTY SIZE LIMITATIONS: Thickness Max Width Max Height 1-3/8 3/0 7/0 1-3/4 3/6 8/0 2-1/4 4/0 9/0 The following items or conditions shall not be considered a defect in material or workmanship and are not covered by this limited warranty. 1. Natural variations in the color, texture, character or grain of the wood. 2. Doors altered in the field by more than 1" at bottom, 3/4" at top or 1/4" at sides. 3. Doors manufactured over 3'6 wide or 8' high are not warranted against warp. Smaller doors that warp less than 1/4" in the plane of the door itself. Doors which are improperly installed or doors which do not swing freely. 4. Variations or unsatisfactory results in gloss level, texture or appearance resulting from field finishing.. Damage caused by failure to follow Door Use & Care Guide or failure to perform normal maintenance. Should a Captiva Wood Door fail to conform to this warranty after written notice, within 60 days we will, at our option, either repair the door, provide a replacement door in the same condition as originally delivered by us or refund the original purchase price. In no event shall we be responsible for paying for or performing the work to install or finish a replacement door, all of which shall be the sole responsibility of the person making the warranty claim DOOR USE AND CARE GUIDE A. Door Care 1. Upon receipt of shipment of doors inspect each door for any visible defects. 2. Do not drag across one another or across other surfaces. Store doors flat on a level surface in a dry, well ventilated building. Cover doors to keep clean but allow air circulation. Do not store in direct sunlight. 3. Doors should not be exposed to excessive heat, excessive dryness, humid conditions or sudden changes therein. They should be conditioned to average prevailing relative humidity of the locality before installation. B. Preparation for Finishing 1. Doors must be sealed no more than 24 hours after installation. 2. Before finishing, sand all surfaces using 180 grit sandpaper. Always sand in the direction of the grain. Remove all scuffs, handling marks, scratches, raised grain, burnishes and effects of exposure to moisture that may have occurred. 3. Before finishing, hang the door, then remove to finish properly. 4. When finishing glazed doors, apply top coat generously to bridge between wood and glass. Lap paint 1/16" to protect against moisture penetration. C. Finishing 1. Choose only high quality finishes for these doors and carefully follow manufacturer s instructions. 2. In areas exposed to direct sunlight avoid use of dark stains or dark paint. Heat build up will drive out moisture and cause shrinkage and checking. Most doors will accept stain more uniformly if a sanding sealer or conditioner is used prior to sanding. 3. Carefully seal all edges including the top and bottom of the door and areas routed for hardware with a minimum of three (3) finish coats of a good quality paint or varnish. Avoid lacquer or polyurethane based sealers without U.V. inhibitors for exterior use. 4. Top of all outswing doors must be flashed for weather. D. Maintenance 1. Stains and clear finishes last longer if protected from sunlight and weathering. 2. Inspect finish at least once per year. A complete and continuous finish must be maintained on all surfaces of the door. Moisture protection at the top and bottom of exterior doors and around cutouts must be maintained. Moisture may seep into the bottom of exterior doors unless periodically resealed. 3. Warranty: Failure to comply with these guidelines for handling, installation and finishing will negate any warranty claims for product performance by the manufacturer. When doors are replaced under warranty we are responsible to replace doors only in the condition originally delivered and are not responsible for refinishing. A REQUIRED OVERHANG Dimension A (length of overhang) must be equal to or greater than ½ of dimension B (distance from bottom of door to the base of the overhang). Warranty is void without proper overhang. B
ARCHITECTURAL SPEC page 10 Door construction, unless specified differently shall include a stave core method that uses a laminated stable wood core sandwiched between veneers. Captiva Traditional Doors use 1/4" solid veneers on all stiles and rails with matching edges to help prevent warp or distortion. Captiva Select Doors use laminated stable wood cores sandwiched between 1/8" veneers for stiles only. Rails will be solid. A unique beaded tenon inserted by hand is used instead of dowels creating a similar mortise and tenon connection on all stiles and rails. All raised panels used in both methods shall be manufactured using double panel technology, which virtually eliminates cracking panels by allowing independent movement. Both types of construction are time tested methods and backed by our full warranties. Multi-lite doors, as true divided lite (TDL), available in Captiva Traditional or Select, with 1/8" single pane or /8" IG glass, and wood stops applied to the exterior. Muntin bar widths are 1", 1-1/8", and 1-3/8". Simulated divided light (SDL) with 7/8" SDL bar, and 11/16" duplex muntins. Wood bars applied to both faces of door with the loose stop toward the exterior. SDL is available in Captiva Select doors only. SECTION 08210 (New 2004 Masterformat number will be 081433) STILE AND RAIL WOOD DOORS PART 1 GENERAL 1.01 WORK INCLUDED A. Furnish stile and rail wood doors as described in door schedule and shown on drawings. General and Supplementary Conditions as described in Division 1 apply to this Section. 1.02 RELATED SECTIONS A. Flush Wood Doors, Section 08210 B. Metal Doors and Frames, Section 08110 C. Millwork and Trim, Section 06200 D. Finish Hardware, Section 08710 E. Glazing, Section 08800 F. Painting, Section 09900 1.03 REFERENCES A. AWI/AWMAC Quality Standards Illustrated (QSI), 7th Edition B. ANSI/W.D.M.A Quality Standards I.S. 1A-04 1.04 SUBMITTALS A. Comply with Division 1 - Section 01300 submit 6 complete schedules including shop drawings for approval. B. Indicate plans and elevations, materials, surface grain directions, profiles, assembly methods, joint details, fastening methods, accessories, preservative treatments, and schedule of finishes. C. Submit 3 samples of veneer, minimum of 6" x 6" illustrating expected range of component finish color and/or grain. The sample shall bear identification of the project, architect or designer, general contractor, woodwork manufacturer, items to which the finish applies and the system utilized to attain the finish. 1.0 QUALITY ASSURANCE A. Perform work in accordance with AWI Section 1400 [Premium] [Custom] [Economy] Grade quality. (choose one) B. Work in this section shall comply with the specified Grade(s) of Work and Section (s) of the current edition of the AWI/AWMAC Quality Standards Illustrated or the current edition of W.D.M.A. Quality Standards 1.06 QUALIFICATIONS A. Manufacturers who adhere to the standards of the Architectural Woodwork Institute (AWI), Architectural Woodwork Manufacturers Association of Canada (AWMAC) and the Window and Door Manufacturers Association (WDMA) and are familiar with these standards. 1.07 DELIVERY, STORAGE AND HANDLING A. Comply with Division 1- Section 01600. B. Store doors on a flat level surface, in a clean, dry, well ventilated area. Keep doors a minimum of 3½" off floor. C. Doors shall not be exposed to excessive heat, moisture, dryness or direct sunlight. D. Break any protective plastic packaging on site to permit ventilation. E. Ensure that the top, bottom and any cut-outs on doors are sealed immediately after removal of protective packaging. F. Handle doors with clean, dry hands and/or gloves. G. Do not drag doors across one another. 1.08 WARRANTY A. Comply with Division 1 Section 01780 B. Provide [two] [five] year warranty for all doors. C. Include coverage for defective materials, including tolerances for warp and delamination of materials. D. Include removal and re-hanging of doors found to be defective PART 2 PRODUCTS 2.01 MANUFACTURERS A. CAPTIVA as Manufactured by North Atlantic Corp. Somerset MA, (08) 23-4397 B. The Maiman Company C. Eggers Industries D. Approved equal (Approved 6 days prior to bid) CONTINUED ON NEXT PAGE >
ARCHITECTURAL SPEC (CONT.) page 11 2.02 DOOR CONSTRUCTION A. Interior non-rated Doors 1. Stiles and rails shall be constructed of Stave Lumber Core material laminated with a minimum ¾" solid hardwood edge and a minimum [1/8"] [1/4"] A grade veneer. 2. Cope and stick joinery of stiles and rails using ½" x 4" dowels. Joints to have a minimum of 1 dowel. 3. Muntin bars shall have ¼" x 2½" dowels at every joint. 4. Pressure fit joints using type 2 water resistant glue.. Panels shall be manufactured using a double panel construction of solid wood. 6. Flat panels shall have a minimum thickness of /8" 7. Raised panels shall have a minimum thickness of 1 1/2". 8. Panel raise shall be constructed of solid lumber (matching face veneer) and rim banded with mitered corners 9. Louvers shall be 3/8" x 2¼" solid lumber or solid MDF for paint grade. Louver slats shall be mortised into stiles and assembled individually. B. Exterior Doors 3. Stiles shall be constructed of Stave Lumber Core material laminated with a minimum [1/8 ] [1/4 ] A grade veneer 4. Rails shall be solid lumber construction. Cope and stick joinery of stiles and rails using ½ x 4 dowels. Joints to have a minimum of 1 dowel 6. Muntin bars shall have ¼" x 2½" dowels at every joint. 7. Pressure fit joints using type 1 waterproof glue and silicone caulk to prevent moisture penetration. 8. Flat Panels shall be constructed of an exterior grade core with a minimum overall thickness of /8". 9. Raised panels shall be constructed of an exterior grade core with a minimum overall thickness of 1 /8". 10. Panel raise shall be constructed of solid lumber (matching face veneer) and rim banded with mitered corners. 2.03 FABRICATION A. Fabricate to AWI Section 1400 [Premium] [Custom] [Economy] Quality Standards. (choose one) B. Hardware cutouts are to be pre-machined by the manufacturer. Hinge screw pilot holes shall be prepped by door manufacturer at factory. C. When necessary to cut and fit on site, provide materials with ample allowance for cutting. Reseal or refinish any machining alterations required at jobsite prior to installation 2.04 FINISHING MATERIALS AND APPEARANCE A. Doors for field finishing. B. Raised panel tongues are to be primed prior to assembly when doors are to be painted on-site. PART 3 EXECUTION 3.01 INSTALLATION A. Install work in accordance with AWI Quality Standards Section 1700 and NFPA 80 Fire Doors and Windows. B. Doors and frames must be installed plumb, square and level. C. Clearance between door edges and door frame shall be a minimum of 1/16" on hinge edge and 1/8" on the latch edge and top rail. D. Contractors and their personnel engaged in the work shall be able to demonstrate successful experience with work of comparable extent, complexity and quality to that shown and specified. 3.02 ADJUSTING A. Adjust work under provisions of AWI Quality Standards Section 1700. B. Ensure that doors swing freely and do not bind in their frame. Adjust the finish hardware for proper alignment, smooth operation and proper latching without necessary force or excessive clearance. END OF SECTION