CableSmart 40N2 & 60N2 Series Nonmetallic Surface Raceway System INSTALLATION INSTRUCTIONS Installation Instruction No.: 42138R2 Updated July 2005

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CableSmart 40N2 & 60N2 Series Nonmetallic Surface Raceway System INSTALLATION INSTRUCTIONS Installation Instruction No.: 42138R2 Updated July 2005 Wiremold Electrical Systems conform to and should be installed and properly grounded in compliance with requirements of the current National Electrical Code, Canadian Electrical Code, or codes administered by local authorities. All electrical products may represent possible shock or fire hazard if improperly installed or used. Wiremold electrical products are UL listed, made for interior use only, and should be installed in conformance with current local and/or the National Electrical Code. 15 15A 14A 2B 6 17 13 12 5B 9 1 8 18 16 4 2A 3 7 11 14B 5A 10 14B 1 40N2B08, 2A 40N2C08 2B 60N2C08 3 40N2FWC, 60N2FWC 4 40N2F05, 60N2F05 5A 40N2F06 5B 60N2F06 6 40N2F11, 60N2F11 7 40N2F15, 60N2F15 8 40N2F17, 60N2F17 9 40N2F18, 60N2F18 10 40N2F19, 60N2F19 11 40N2F20, 60N2F20 12 40N2F21, 60N2F21 13 60N2F8R, 60N2F8L 14A 60N2F32 14B 40N2F31 15 MXN2F21 15A MXN2A08 16 40N2F74, 60N2F74 17 PSB1 18 PN03, PN05, PN10, PN20 j LISTED Miter Saw Use una sierra de ingletes Scie à onglet * Not supplied. ** No se incluye(n). *** Non fournis. Recommended Cutting Tools & Fasteners* Herramientas de corte y sujetadores recomendados** Outil de coupe et attaches recommandés*** Use a #8 [5/16", 7.9mm Head Size] Pan Head Screw or equivalent. Use un tornillo de cabeza redonda N 8 (con cabeza de 7.9mm [ 5/16"] o equivalente. Utilisez une vis BER n 8 (tête do 7,9mm [5/16 po]) ou équivalent.

1 40N2B08, 2A 40N2C08 40N2B08 16" [457mm] 2B 60N2C08 3 40N2FWC, 60N2FWC 40N2B08 30" [762mm] 30" [762mm] 4 5A 40N2F05, 60N2F05 40N2F06 60N2F06 5B 6 40N2F11, 60N2F11 7 40N2F15, 60N2F15 A B

8 40N2F17, 60N2F17 9 60N2F18 10 40N2F19, 60N2F19 11 40N2F20, 60N2F20 1/2" & 3/4" conduit 12 40N2F21, 60N2F21 13 60N2F8R, 60N2F8L 3/4", 1", 1 1/4", and 1 1/2" Conduit for 40N2F21 MXN2A08 1", 1 1/4", 1 1/2", and 2" Conduit for 60N2F21 Wire Size NO. OF THHN/THWN CONDUCTORS 14 AWG 20 12 AWG 18 10 AWG 17 8 AWG 15 6 AWG 5

14A 60N2F32 40N2C08 1 2 60N2C08 3 4 14B 40N2F31 60N2F55* 1 2 3 3" [76mm] 40N2C08 40N2B08 40N2F55** 1 2 3 5 1/2" [140mm] * 60N2F55 is used when installing data/communications devices in the power channel in order to maintain maximum capacity for data/communications cabling. ** 40N2F55 is required to mount devices into 40N2B08 Raceway. 15 40N2F74, 60N2F74 1

40N2 RACEWAY WIRE FILL CAPACITIES FOR POWER WIRE SIZE O.D. (Approx. Dia.) NO. OF CONDUCTORS THHN/THWN Inches [mm] COMP. COMP. MAX BOTH A B COMP. POWER WIRING 14 AWG 0.111 [2.8] 20 20 28 WITHOUT DEVICES 12 AWG 0.130 [3.3] 18 18 36 10 AWG 0.164 [4.2] 17 17 24 8 AWG 0.216 [5.5] 15 15 20 6 AWG 0.254 [6.5] 5 5 10 40N2 RACEWAY WIRE FILL CAPACITIES FOR DATA/COMMUNICATIONS CABLE CATEGORY/ O.D. Section C Section D TYPE DESIGNATION Inches [mm] 20% Fill 3 40% Fill 4 20% Fill 3 40% Fill 4 UNSHIELDED 4-pair, 24 AWG Cat. 3 UTP 0.190 [4.8] 22 45 12 24 TWISTED PAIR 4-pair, 24 AWG Cat. 5e UTP 0.210 [5.3] 18 37 9 19 4-pair, 24 AWG Cat. 6 UTP 0.250 [6.3] 13 26 6 13 TELEPHONE 2-pair, 24 AWG 0.140 [3.6] 41 83 22 44 3-pair, 24 AWG 0.150 [3.8] 36 72 19 38 4-pair, 24 AWG 0.190 [4.8] 22 45 12 24 25-pair, 24 AWG 0.410 [10.4] 4 9 2 5 COAXIAL RG58/U 0.195 [5.0] 21 43 11 22 RG59/U 0.242 [6.1] 14 28 7 14 RG62/U 0.242 [6.1] 14 28 7 14 RG6/U 0.270 [6.9] 11 22 5 11 TWINAXIAL 100 Ohm 0.330 [8.4] 7 15 4 8 SHIELDED TYPE 1 0.390 [9.9] 5 10 2 5 TWISTED PAIR TYPE 2 0.465 [11.8] 3 7 2 4 TYPE 3 0.245 [6.2] 13 27 7 14 FIBER Mini Zip Cord 0.079 x 0.157 [2 x 4] 51 103 27 55 Zip Cord 0.118 x 0.236 [3 x 6] 23 46 12 24 Round 4 Strand Fiber 0.187 [4.8] 23 46 12 24 Round 6 Strand Fiber 0.256 [6.5] 12 25 6 13 1. Cross-sectional area reduced due to 40N2F55 C-Box. 2. No. of conductors are reduced when using both channels for power. 3. 20% cable fill calculated to approximate reduction in cable capacity due to connectors mounted within raceway and fittings that may restrict cross-sectional area. 4. 40% cable fill is the maximum designed cable fill based on TIA/EIA 569-A. Section A 3.22 in. 2 [2080mm 2 ] Section B 1.71 in. 2 [1100mm 2 ] 4.0" [102mm] 2.0" [51mm] Section C 3.22 in. 2 [2080mm 2 ] Section D 1.71 in. 2 [1100mm 2 ]

60N2 RACEWAY WIRE FILL CAPACITIES FOR POWER NO. OF CONDUCTORS WIRE SIZE O.D. Comp. Comp. Max. (Both THHN/THWN Inches [mm] A B 1 Channels) 2 POWER WIRING 14 AWG 0.111 [2.8] 33 33 40 WITHOUT DEVICES 12 AWG 0.130 [3.3] 42 31 52 10 AWG 0.164 [4.2] 22 20 37 8 AWG 0.216 [5.5] 19 11 24 6 AWG 0.254 [6.5] 11 8 14 60N2 RACEWAY WIRE FILL CAPACITIES FOR COMMUNICATIONS O.D. (Approx. Dia.) CABLE/WIRE SIZE Inches [mm] 20% FILL* 40% FILL** UNSHIELDED 4-pair, 24 AWG, Cat 3 0.190 [4.8] 30 60 TWISTED PAIR 4-pair, 24 AWG, Cat 5e 0.210 [5.3] 24 49 4-pair, 24 AWG, Cat 6 0.250 [6.3] 17 35 TELEPHONE 2-pair, 24 AWG 0.140 [3.6] 56 112 3-pair, 24 AWG 0.150 [3.8] 48 97 4-pair, 24 AWG 0.190 [4.8] 30 60 25-pair, 24 AWG 0.410 [10.4] 6 13 COAXIAL RG58/U 0.195 [5.0] 28 57 RG59/U 0.242 [6.1] 18 37 RG62/U 0.242 [6.1] 18 37 RG6/U 0.270 [6.9] 15 30 TWINAXIAL 100 Ohm 0.330 [8.4] 10 20 SHIELDED TYPE 1 0.390 [9.9] 7 14 TWISTED PAIR TYPE 2 0.465 [11.8] 5 10 TYPE 3 0.245 [6.2] 18 36 FIBER Mini ZipCord 0.079 x 0.157 [2 x 4] 69 139 ZipCord 0.118 x 0.236 [3 x 6] 31 62 Round 4 Strand Fiber 0.187 [4.8] 31 62 Round 6 Strand Fiber 0.256 [6.5] 16 33 1. Cross-sectional area reduced due to 60N2F55 C-Box. 2. No. of conductors are reduced when using both channels for power. 3. 20% cable fill calculated to approximate reduction in cable capacity due to connectors mounted within raceway and fittings that may restrict cross-sectional area. 4. 40% cable fill is the maximum designed cable fill based on TIA/EIA 569-A. Section A 4.31 in. 2 [2780mm 2 ] Section B 1.06 in. 2 [680mm 2 ] j LISTED 5 1/4" [133mm] 2" [51mm] Section C 4.31 in. 2 [2780mm 2 ] Wiremold / Legrand U.S. and International: 60 Woodlawn Street West Hartford, CT 06110 1-800-621-0049 FAX 860-232-2062 Outside U.S. 860-233-6251 Canada: 570 Applewood Crescent Vaughan, Ontario L4K 4B4 1-800-723-5175 FAX 905-738-9721 Copyright 2005 Wiremold / Legrand All Rights Reserved 42138R2 Updated July 2005 For latest specs visit www.wiremold.com