RM AAD SOP chart poster set ENGLISH Oct. 09 0 09-0-E
Body Preparation Clean the vehicle Wash all panels with water and mild detergent. Dry and then wash with - or 00-0. Sanding to bare metal M TM Purple Clean Sanding Discs P80-P0 Use M TM Imperial TM Roloc TM 0 or 80 grit to remove paint/rust from low lying areas. Due to changes in today s body constructions the right abrasive must be used for the respective body surface. Tip: Abrasives which have already been used on steel surfaces cannot be used for sanding aluminum surfaces. If done, contact corrosion with blistering will appear Feather edging M TM Purple Clean Sanding Discs P80-P0. Minimize sanding scratches to avoid solvents from the body filler penetrating into the original paint construction. This can lead to surface swelling in the peripheral sanding area. M Purple Clean Sanding Discs Grit 080 P80 089 P00 088 P0 Cubitron II 80+ Cubitron II 0+ 08 Clean Sanding DF Disc Pad M Purple Clean Sanding Hookit Discs " M Imperial Roloc Discs 0 0 Grit 0 80 Grit 00 Roloc disc pad assembly 0 Grit 80 Grit 09 Roloc disc pad assembly Grit 08 P80 08 P0 08 P0 08 P80 08 P0 M Clean Sanding DF Disc Pad 08 clean sand Application of body filler It is advisable to keep body filler within the bare metal area to avoid issues with filler/paint incompatibility ie surface swelling. M Dynamic Mixing System M Platinum Plus Filler 0 M Platinum Plus Body Filler - gal 08 DMS Nozzle 08 M Dynamic Mixing Gun Pneumatic 089 M Dent Filling Compound 0 Bulk Nozzle Shop Rock 08 M Platinum Plus Filler 08 M Reinforced Filler Application of dry guide coat Application of dry guide coat. M Dry Guide Coat 0 0g Cartridge Orange 080 0g Cartridge Black 08 0g Cartridge & Applicator Kit Black Coarse sanding of the body filler area M TM Hookit TM Hand Block M TM Hookit TM P80-P0 Apply dry guide coat between sanding grades to highlight pin holes/low spots. M Hookit D/F Blocks 0 /" x " 0 /" x " 0 /" x " 0 adjustable 0 mm x mm M Purple Clean Sanding Sheet Roll Grit 0 P80E 0mm 0 P00E 0mm 0 P0 0mm 0 P80E mm 0 P00 mm 0 P0 mm Putty application (if necessary) Apply putty to repair areas to fill pinholes and low spots M Dynamic Mixing System M Platinum Plus Glaze 08 DMS Nozzle 08 Dent Finishing Glaze 08 M Dynamic Mixing Gun Pneumatic 0 M Dynamic Mixing Gun Shop Rock 0 Bulk Nozzle Shop Rock 08 M Platinum Glaze 080 M Platinum Plus Finishing Glaze oz. 8 Sanding of filler/putty M TM Hookit TM Hand Block M TM Hookit TM P0-P0 Apply dry guide coat between sanding grades to highlight pin holes/low spots. 00 / x 008 / x / 009 / x 0 mm x mm 0 Soft Hand Block 0 Hose Extension M Dry Guide Coat 0 0g Cartridge Orange 080 0g Cartridge Black 08 0g Cartridge & Applicator Kit Black M Purple Clean Sanding Sheet Roll Grit 0 P0 0mm 00 P0 0mm 009 P80 0mm 008 P0 0mm 0 P0 mm 0 P0 mm 0 P80 mm 0 P0 mm 9 Sanding of edges and contours To reduce the chance of burn-through on edges, use M Flexible Abrasives or maroon M Scotch-Brite Durable Flex M Flexible Abrasive Grit P00 M Scotch-Brite Durable Flex 08 Maroon 0 Fine sanding of the surface M TM Purple Clean Sand P0-P0 It is advisable to work with a M TM Interface Pad when sanding over contours and curved areas Tip: abrasive grit must be adjusted depending on the original paint colour and paint company recommendations. M Purple Clean Sanding Hookit Discs Grit 08 P0 08 P0 08 P80 08 P0 M Clean Sanding DF Disc Pad 08 clean sand 0 soft interface pad Cleaning of the surface Please follow the recommendations of your paint manufacturer for degreasing of the surface. M Hearing Protection M Respirators 80V N9 Respirator with valve 9+ N9 Respirator with valve M Protective Eyewear 8-00000-0 Virtua CCS with Foam Gasket, Anti-Fog Lens H0A M Peltor Optime 0 Series Earmuff NRR 0 db 00 M Earplugs NRR 9 db/csa Class AL 8-000 M E-A-R Push-Ins Earplugs Uncorded NRR 8 db/csa Class AL M Canada Company M, 0. All rights reserved. Please recycle. Printed in Canada. M, BX, Hookit, Optime, Peltor, Perfect-It, PPS, Scotch, Scotchblok, Sun Gun and Trizact are trademarks of M. Used under licence in Canada. 09-0-E-P (0-0)
Primer Application * Vehicle prepared for priming Vehicle roughly masked Surface prepared for primer application Cleaning of the surface Degrease the surface with -. Cleaning the surface prior to primer application with tack pad. Pump spray bottle must be used to meet low VOC regulations M + Scotch Tape mm x mm 8 mm x mm mm x mm 8 mm x mm 0 8 mm x mm mm x mm M Paintable Plastic Sheeting 0 x 00 08 x 0 0 0 x 0 M Slimline Paper Dispenser Apron Taper 08 Dispenser M Scotchblock Paper Rolls 00 in x 0 ft 0 in x 0 ft 08 8 in x 0 ft 0 in x 0 ft M Tack Pad 090. cm x. cm Mixing of the primer Different PPS sizes allow for on-demand mixing of the right amount of primer. By using PPS no additional mixing cup is required. It reduces overall material consumption considerably by using the same pot for mixing and spraying. Tip: Use the primer shade recommended by your paint manufacturer! PPS allows for quick changes between different primer shades. Primer application. st coat PPS allows for primer application from different angles without dripping. Mix High build primer DP /DP at a ratio of ::0% using appropriate hardener/ reducer mixture for temperatures and humidity. Apply three medium wet coats with a -0 minute flash between coats Note: Always apply primer from the outside in as this in turn builds primer on the repair Bake primer for 0- minutes with IRT lamp. M Accuspray Spray Gun 0 Spray Gun Atomizing Head M PPS Lids and Liners (00μ) 000 Standard Midi Mini 0 Large 08 oz. M PPS Cups and Collars Mini 00 Standard Midi 0 Large PPS In primer application nd coat An advantage for the remainder of the process: Less cleaning = Better gun care Clean gun = Better primer coat Better primer coat = Superior distribution of the primer Even primer = Faster sanding of the primer M Accuspray Spray Gun 0 Spray Gun Atomizing Head Unclean primer gun = uneven primer coat Drying Times Please observe the recommendations of your paint manufacturer concerning: Object temperature Drying time Distance of the heater from the object or IR The quality of drying has an influence on the sanding properties of the cured primer. Proper drying accelerates the repair process and at the same time ensures that the primer dries evenly. A primer which has hardened evenly can be sanded faster and more consistently. 8 Cleaning of the primer gun The shorter pot life of low-voc primers requires an immediate cleaning of the gun. PPS reduces cleaning work considerably and lowers your solvent consumption. By reducing your solvent usage, the negative impacts of solvent on your health are also reduced. Only a properly cleaned gun allows for a clean spray pattern and even primer application. M Detailing Squeeze Bottle 0 Nozzle Spray Pattern Change* st th 8 th - 0 th th th 0 th Productive Nozzle Performance on Usage Non-Productive Disposal Please follow all local government regulations in disposing of PPS lids and liners. Tip: Discharge primer/paint residue into liquid waste stream before discarding PPS *Wherever isocyanates may be present, supplied air must be used M Full Facepiece Respirator with Scotchgard Protector FF-0- FF-0- FF-0- Small ( per case) Medium ( per case) Large ( per case) M Cartridges and Filters Pack 09 Replacement Cartdidge/Filter Pack 0/00 Retainer for Filter M Premium Spray Paint Pack 0 Small (Respirator, cartridges, filter pack) 08 Medium (Respirator, cartridges, filter pack) 09 Large (Respirator, cartridges, filter pack) M Canada Company M, 0. All rights reserved. Please recycle. Printed in Canada. M, Accuspray, Hookit, Perfect-It, PPS, Scotch, Scotchblok, Scotchgard, Sun Gun and Trizact are trademarks of M. Used under licence in Canada. 09-0-E-P (0-0)
Primer Sanding & Blend Preparation Highlighting the Primer Surface Pre-Sanding of Edges and Contours To minimize risk of burn-through, use M Flexible Abrasives, M Softback Sanding Sponge and/or grey M Scotchbrite Durable Flex Block Sanding M Hookit Hand Block and M P0 to ensure panel is straight For cleanest overall result, make sure you have adequate dust extraction! Highlighting the Sanding Scratches Application of Dry Guide Coat Apply prior to each sanding step Large-area D.A. Sanding D.A. sanding with M P00 - P800 Tip: when sanding curved areas please use a M Interface Pad. Tech Tip: Always finish with an orbital as this eliminates sand scratches in the final finish. There must be a minimum of MILs (/000 th of an inch) on the panel after sanding is completed in order to achieve proper hold out of the topcoat finish. Cleaning of the Surface Degreasing of the surface with proper cleaner please follow the recommendations of your paint manufacturer! Just before paint application: cleaning with M Tack Pad M Dry Guide Coat M Flexible Abrasive M Purple Clean Sanding Sheet Roll M Dry Guide Coat M Purple Clean Sanding Discs Grit 08 P00 080 P00 0 P00 00 P800 0 0g Cartridge Orange 080 0g Cartridge Black 08 0g Cartridge & Applicator Kit Black 00 9 00 Grit 00 P0 0mm 00 P0 0mm 00 P00 0mm 0 P0 mm 09 P0 mm 0 P00 mm M Hookit Clean Sanding D/F Prep Pad 0 M Tack Pad M Sanding Sponge 00 Ultrafine 0 0g Cartridge Orange 080 0g Cartridge Black 08 0g Cartridge & Applicator Kit Black 090. cm x. cm M Hookit D/F Blocks 00 / x 008 / x / 0 mm x mm 0 Hose Extension M Scotch-Brite Durable Flex 088 Grey M Hookit Soft Interface Pad 0 Optional: blending into adjacent parts Surface Levelling (cutting out texture) Maintain Surface Texture (ie. Orange Peel) Pre-sanding of edges and borders A To minimize risk of burn through, use M Flexible Abrasives or M Softback Sanding Sponge M Flexible Abrasives 0 P800 0 P000 M Sanding Sponge 000 Microfine Pre-sanding of Edges and Contours Manual sanding with M Trizact P000. M Trizact P000 produces almost identical sanding profiles - both in manual as well as machine sanding. M Trizact Blending Disc P000 0090 P 000 0 soft interface pad 0 dust free backup pad M Scotch-Brite Durable Flex Large area sanding Bof the original paint DA sanding with M P000 and M Interface Pad Tech Tip: Clean the surface as per Step. M Purple Hook-It Finishing Film Grit 09 P000 Hook-It Accessories 0 D/F Back up pad 0 Interface pad 09 Hand pad 09 / Round pad Large area sanding of the original paint DA sanding with M Trizact P000 Tip: always moisten M Trizact P000 and where necessary, turn off dust extraction while using it. M Trizact BlendingDisc P000 0090 P 000 0 soft interface pad 0 dust free backup pad Cleaning of the surface M Half Facepiece Respirator M Protective Eyewear 8-00000-0 Virtua CCS with Foam Gasket, Anti-Fog Lens 08 Small 08 Medium 08 Large M Canada Company M Respirator/Filters 09/09 P00 Filter 80V N9 Respirator with valve 9+ N9 Respirator with valve M Hearing Protection H0A M Peltor Optime 0 Series Earmuff NRR 0 db 00 M Earplugs NRR 9 db/csa Class AL 8-000 M E-A-R Push-Ins Earplugs Uncorded NRR 8 db/csa Class AL M, 0. All rights reserved. Please recycle. Printed in Canada. M, BX, E-A-R, Hookit, Optime, Peltor, Perfect-It, PPS, Push-Ins, Scotch, Scotchblok, Scotchbrite, Sun Gun and Trizact are trademarks of M. Used under licence in Canada. 09-0-E-P (0-0)
Masking Masking trim and mouldings Four different sizes offer ideal choce for all vehicle types! When masking corners, it is advisable to cut M Trim Lift Masking tape as shown. M Trim Lift Masking Tape 0,,0, mm 0 mm 0 mm 09 0 mm 08 mm Masking body apertures and jambs To achieve the highest quality results in jamb areas, use multiple strips of Smooth Transition Tape. M Smooth Transition Tape 0800 / in x 0 ft Remove the outermost strip after applying the base coat and leave the inner strip until clear coat is baked and car is completely unmasked. Sealing body apertures and jambs Mask jambs and seal out dust and dirt all in one economical step! M Soft Edge Foam Masking Tape 098 mm x 0 m 099 9 mm x m 0 mm x 9 m 09 8 mm x 0 m Critical edge masking The ideal characteristics of M + tape allow for ease of handling and confidence in producing the highest quality paint edge Unmasking of conventional tapes can leave adhesive residue on the surface. Using premium products avoids expensive and bothersome re-work! M Vinyl Tape Blue PM Vinyl Tape + Indigo 0 (/8 ) mm x yds 0 (/ ) mm x yds 08 (/ ) mm x yds 00 (/8 ) mm x yds 00 (/ ) mm x yds 008 (/ ) mm x yds Scotch Performance Masking Tape + (green) art No. mm x m mm x m mm x m 8 mm x m mm x m 8 mm x m 0 8 mm x m mm x m M Precision Masking Tape Part tno. 0 / in x 0 ft 0 / in x 0 ft 0 / in x 0 ft 08 / in x 0 ft Apply sheeting Masking with paintable plastic sheeting M Plastic Sheeting allows for masking of the entire vehicle in just a few quick steps. Ensure the vehicle is dry and clean to avoid water marks after baking M Scotchblock Masking Paper 00 x 0 0 x 0 08 8 x 0 0 x 0 08 M Slimline Apron taper M Paintable Plastic Sheeting 0 x 00 08 x 0 0 0 x 0 080 M Protective Sheeting Masker Cut out paint area Masking of Contours M Paintable Plastic Sheeting is most easily cut when slightly stretched M Scotchblock Masking paper 00 x 0 0 x 0 08 8 x 0 0 x 0 08 M Slimline Apron taper M Paintable Plastic Sheeting 0 x 00 08 x 0 0 0 x 0 080 M Protective Sheeting Masker Tape down edges Tape down the cut edges to the critical edge with mm + masking tape M Paintable Plastic sheeting can be used right up to the paint edge TIP: Use wide roll masking tape to attach the sheeting to the critical edges masking tape M Paintable Plastic Sheeting 0 x 00 08 x 0 0 0 x 0 080 M Protective Sheeting Masker Scotch Performance Masking Tape + (green) 8 mm x m M Canada Company M, 0. All rights reserved. Please recycle. Printed in Canada. M, Scotch and Scotchblok are trademarks of M. Used under licence in Canada. 09-0-E-P (0-0)
Painting * Safe colour matching In the past the car was taken to the daylight. Today the daylight comes to the car with the M PPS Sun Gun, regardless of the time of day or weather conditions Spray out test card and confirm colour prior to application M PPS SUN GUN(TM) II Light Kit 0 PPS Sun Gun Battery Charger PPS Sun Gun Colour Correction Bulb PPS Sun Gun NiMh Battery Pack M 8 9 Mixing the base coat By mixing, filtering and applying all in the same PPS cup, you avoid contamination and costly paint loss at each transfer step. Cleaning the surface Before tacking, clean the surface with Glasurit 909 Clean the surface with M Tack Pad. Application of base coat Observe your paint manufacturer s recommendations. Flash off Observe the flash times and conditions recommended by your paint manufacturer. Application of clear coat Observe your paint manufacturer s recommendations Curing the clear coat Observe your paint manufacturer s recommendations Checking the surface temperature Clear coats need an adequate surface temperature to cure properly. Please observe the recommendations of your paint manufacturer. The respective drying time and temperature depends very much on the system you use therefore check the real surface temperature! A surface that appears well dried may only be half finished! Unmasking Tip: For best results remove masking tape at 90º angle at moderate speed at room temperature. M Mini PPS Lids/Liners 00μ 0/0 0 00μ lids only Fast colour Change PPS allows for a fast change of colour with waterborne paints and reduces cleaning time. Multiple coloured parts can be painted immediately (back-toback) and then clear coated at the same time. This keeps valuable spray booth time to a minimum. M PPS Cups and Collars Mini Midi 00 Standard 0 Large FF-0- FF-0- FF-0- FF-00- Small ( per case) Medium ( per case) Large ( per case) Peel-off Covers Semi-Permanent Covers Tack Pad / Dispenser M PPS Dispensers 09 liner dispenser 099 lid dispenser M PPS Mini Dispenser 098 mini lid and liner dispenser M Full Facepiece Respirator r with Scotchgard Protector M Cartridges and Filters Pack FF-00-09 Replacement Cartdidge/Filter Pack 0/00 Retainer for Filter M PPS Lids/Liners 00μ midi 0/0 000 00μ standard 0/0 0 00μ large / 00 00μ fits both / lids only 090. cm x. cm 0909 dispenser IR00 IR00 * Wherever isocyanates may be present, supplied air must be used M Protective ti Wear 00 M Earplugs NRR 9 db/csa Class AL 0+ M Disposable Coverall, low linting. Where heavy liquid contact is anticipated contact M Technical Service at -800-- M Canada Company M Versaflo Respiratory Faceshield Respirator M-0 M Versaflo Respiratory Faceshield Respirator M-0 Inserts M-98 Peel-off covers AP-0 M Air Filtration Panel 8000 M Ambient Air Pump M, 0. All rights reserved. Please recycle. Printed in Canada. M, PPS, Scotch, Scotchgard, Sun Gun and Trizact are trademarks of M. Used under licence in Canada. 09-0-E-P (0-0)
Paint Finishing Large Area Defect removal M Trizact Clear Coat Sanding Disc P00 M Purple Finishing Film P00 M Flexible Abrasives P00 Hand sanding delivers good results, however, machine sanding with Trizact Clearcoat Sanding Discs creates a uniform surface which makes the subsequent polishing steps quicker and helps save time 0088 Hookit 009 Hookit 009 Hookit 0 Hookit 0 Hookit 0 Hookit Hookit Scratch refinement M Trizact P000 Foam Disc M Trizact P000 Foam Disc Use Trizact discs P000, followed by P000, dampened with water. Trizact refines sanding scratches from the previous process step. This reduces polishing time substantially 008 Hookit 009 Hookit 008 Hookit 0 Hookit 0 Hookit 0 Hookit 090 P000 089 P000 Compounding M Perfect-it EX Rubbing Compound M Perfect-it Rubbing Compound M Perfect-it Compounding Pads Buff to remove sand scratches completely For faster cut and less heat, use a M Perfect-it Wool Pad To eliminate lint and achieve a finer finish, use M TM Perfect-It Foam Compounding Pad Work a x area at a time - Suggested buffer speed:,00-,000 rpm Compound residue should be removed with a dedicated microfibre cloth to avoid creating new micro scratches. 00 9 ml 0.8L 008 9 ml 008.8L 00 8 Foam 0 9 Wool 9 9 Low Linting Wool Pad 8 foam 8 Wool 88 Low Lint Wool 0 Quick Release Adaptor Polishing M Perfect-it Machine Polish M Perfect-it Plus Foam Polishing Pad M Perfect-it Detailing Cloth To remove compound swirl marks use M Perfect-It Foam Polish Pad, using medium pressure Polish to a high gloss using M Perfect-It Foam Polish Pad, applying light pressure - Suggested buffer speed:,00-,000 rpm Wipe with a yellow M Perfect-It Detail Cloth Polish residue should be removed with a dedicated microfibre cloth to avoid creating new micro scratches. 00 9mL 00.8L 00 8 8 00 Yellow Ultrafine machine polishing DO NOT SKIP STEP M Perfect-It Ultrafine Machine Polish (PN 008) To eliminate fine swirl marks (even on dark coloured vehicles), polish with medium pressure using M Ultrafine Foam Polishing Pad. Polish to a perfect finish with light pressure using M Ultrafine Foam Polishing Pad DO NOT BUFF DRY - leave wet film on the surface - Suggested buffer speed:,00-,000 rpm Wipe with a blue M Perfect-It Detail Cloth M Perfect-it Ultrafine Machine Polish 008 9mL 009.8L M Perfect-it Ultrafine Foam Polishing Pad 008 8 8 M Perfect-it Detailing Cloth 000 Blue Cleaning M Perfect-It Clean and Shine removes compound residue and leaves a high gloss shine. Contains no silicone. M Perfect-it Clean and Shine 008 ml M Canada Company M Respirators 80V N9 Respirator with valve 9+ N9 Respirator with valve M Protective Eyewear 8-00000-0 Virtua CCS with Foam Gasket, Anti-Fog Lens M Hearing Protection H0A M Peltor Optime 0 Series Earmuff NRR 0 db 00 M Earplugs NRR 9 db/csa Class AL 8-000 M E-A-R Push-Ins Earplugs Uncorded NRR 8 db/csa Class AL M, 0. All rights reserved. Please recycle. Printed in Canada. M, BX, Perfect-It, PPS, Pistonz, and Trizact are trademarks of M. Used under licence in Canada. 09-0-E-P (0-0)
Flexible Plastics/Bumper Repair Clean the Damaged Area Clean the front and back of the repair area with soap and water, followed by a VOC compliant surface cleaner. Be sure to remove any overspray from the back side of the repair area. A Scotch-Brite scuffing pad may be used to assist with stubborn overspray. M General Purpose Adhesive Cleaner 0898 g M Specialty Adhesive Remover 898 9 ml 898 g Initial Grinding Grind the front of the repair using a in. grade 0 disc. Grind at a low speed creating a Dish Out area in. wide that tapers to the bottom of the damage. M Imperial Roloc Disc Grit 0 0 Initial Prep Sand Sand the Dish Out area using a P80 abrasive disc on a DA sander, removing any melted plastic. Keep the P80 abrasive scratches within the Dish Out area. Using P80 abrasive, feather edge to in. from the Dish Out area. M Purple Clean Sanding Hookit Disc NOTE: For reinforced procedure (i.e. crack in bumper), proceed to step. For cosmetic repair (i.e. no crack in bumper), proceed to step. Grit 080 P80 Cubitron II 80+ 08 P80 Apply Reinforcement Patch On the back side of the repair area apply the flexible patch adhesion promoter. Firmly apply the flexible reinforcement patch overlapping the damaged area by. in. on all sides of the repair. M EZ Fix Flexible Patch Kit M Automotive Adhesion Promoter Wipes 0888 x 8 with adhesion promoter wipes 09.mL per packet Mix and Apply Flexible Filler Apply aerosol adhesion promoter to the front side of the repair and allow to dry for minutes. Mix and apply flexible filler with a tight coat followed by additional coats to fill in all low areas. Allow minutes to cure at C (ºF). M EZ Sand Flexible Parts Repair Material M Perfomance Manual Applicator M Polyolefin Adhesion Promoter M EZ Sand M DMS Flexible Parts Pneumatic Repair Materialal Applicator 088 00 ml Cartridge 08 00 ml 090 oz. Aerosol 88 00mL 08 00mL Sand Flexible Filler DA sand the flexible filler material with a P80 abrasive disc. OR Block sand the repair area with a P80 abrasive sheet. M Hookit Purple Clean Sanding Sheet Roll M Purple Clean Hookit Disc Grit 009 0 mm x m P80 Grit 08 P80 Final Sand and Inspect Using a DA sander, finish sand the repair and the surrounding area using a P0 abrasive disc. Blow off and inspect the repair for quality. Repeat steps and as necessary. Apply adhesion promoter in preparation for primer surfacer application. M Purple Clean Sanding Hookit Disc M Polyolefin Adhesion Promoter Grit 08 P0 090 oz. Aerosolwv M Hearing Protection M Canada Company M Respirators 80V N9 Respirator with valve 9+ N9 Respirator with valve M Protective Eyewear 8-00000-0 Virtua CCS with Foam Gasket, Anti-Fog Lens H0A M Peltor Optime 0 Series Earmuff NRR 0 db 00 M Earplugs NRR 9 db/csa Class AL 8-000 M E-A-R Push-Ins Earplugs Uncorded NRR 8 db/csa Class AL M, 0. All rights reserved. Please recycle. Printed in Canada. M, Imperial, Roloc and Hookit are trademarks of M. Used under licence in Canada. 09-0-E-P (0-0)