Index SECTION 04 - POLYURETHANE CORE DOORS, IMPERIAL/VERSADOOR DOOR SIZES Imperial (Handed) Single Swing.....................................................01-101 Double Swing....................................................01-102 Versadoor (Non-handed) Single Swing.....................................................01-103 Double Swing....................................................01-104 DOOR DESIGNS Flush and Glass Opening............................................04-101 Embossed Panel Designs and Dimensions.......................04-102 Thru 04-105 DOOR CONSTRUCTION Exploded View- Imperial Door.........................................04-201 Exploded View - Versadoor...........................................04-202 Embossed Panel Detail..............................................04-203 End Channels....................................................01-201 Mechanical Interlock...............................................01-202 Seamless Vertical Edges- Epoxy........................................01-203 Seamless Vertical Edges - Welded......................................01-204 GLASS AND GLAZING Flush Designs (Standard 4831 Trim)...............................See Section 01 Embossed Designs (Moulded Trim)......................................04-301 SlimTrim Vision Kit for 1/4" Glazing....................................01-703 SlimTrim Vision Kit for 3/8" to 1" Glazing................................01-704 LOUVERS Applied...................................................See Section 01 ASTRAGALS...............................................See Section 01 HARDWARE PREPARATIONS Imperial (Handed) Lock Prep - Beveled Edge.......................................See Section 01 Hinge Prep - Beveled Edge.....................................See Section 01 Versadoor (Non-handed) Lock Prep - Square Edge.......................................See Section 01 Hinge Prep- Square Edge.......................................See Section 01 HARDWARE LOCATIONS....................................See Section 01 DUTCH DOOR DETAILS.....................................See Section 01 PERFORMANCE DATA............................................04-601 04-000
1-3/4" Polyurethane Foam Core Door Standard Designs DIM A 6-3/8" (TYP.) 46-3/4" FLUSH HALF GLASS HALF GLASS HALF GLASS HALF GLASS W/2 LITES W/3 LITES W/4 LITES DOOR HEIGHT 6-8, 7-0, 7-2 7-10 8-0 DIM "A" HALF GLASS 7-5/8" 15-5/8" 17-5/8" VARIOUS LOUVER DESIGNS AS WELL AS OTHER VISION LITE AND NARROW LITE SIZES ARE ALSO AVAILABLE. DIMENSIONS SHOWN ARE TO EXPOSED GLASS AREA, ARE APPROXIMATE, AND ASSUME THE USE OF 4831 TRIM KITS AND 3/4" U.C. * ADA GUIDELINES SPECIFY 10" CLEAR AREA AT BOTTOM OF DOOR (See below). 9-0 29-5/8" 7-5/8" (MIN.) 6-3/8" (TYP.) 10" C L 36" 60" 10" C L 60" 6" * 6" 10" MIN. VISION LITE NARROW LITE NARROW LITE 6" X 36" 6" X 60" NARROW LITES ARE TYPICALLY CENTERED AT 60" EXCEPT FOR THE 6" X 60" (DUTCH) GLASS AND GLAZING ARE NOT INCLUDED UNLESS COVERED BY CONTRACT AGREEMENT. 04-101
Ceco Door Products DISTRIBUTOR TECH DATA 1-3/4 POLYURETHANE FOAM CORE DOOR EMBOSSED PANEL DESIGNS 1-3/4" POLYURETHANE FOAM CORE DOOR EMBOSSED PANEL DESIGNS 6 PANEL 6 PANEL 2 SMALL LITES 6 PANEL 9 LITE Glass design embossed doors are factory glazed. See Index for details. 8 PANEL 2 PANEL ARCHED 2 PANEL PLANKED ARCHED 2-PANEL 4-102
1-3/4" Polyurethane Foam Core Door Embossed Panel Designs CROSSBUCK CROSSBUCK 9 LITE Glass design embossed doors are factory glazed, see index for details. 04-103
Ceco Door Products *5-1/2" (6-8) 7-1/2" (7-0) DISTRIBUTOR TECH DATA 8-PANEL LAYOUTS EMBOSSED AND 8-PANEL LAYOUTS 7-1/8" or W/2 LITES 4-1/2" 25-1/2" 6-1/2" W/9 LITES 6-1/8" 21-1/2" 21-1/2" *8-1/2" (6-8) 10-1/2" (7-0) 8-1/2" (6-8) 10-1/2" (7-0) Dim A Dim A Dim A Dim A **5-3/8" (6-8) 7-3/8" (7-0) Dim B Dim B Glass design embossed doors are factory glazed. See Index for details. 4-1/2" 13" Dim B: (3-0 and larger) = 5-1/8 (2-6 and 2-8) = 3-1/8" DESIGN DOOR WIDTH Dim "A" 8-PANEL 4-1/2" 4-1/2" 13" 13" W/2 LITES 8-PANEL W/9 LITES 2-6, 2-8, 3-0 3-4, 3-6, 3-8, 3-10, 4-0 2-6, 2-8, 3-0 9" 13" 9" 2-8, 3-0 9-1/2" 2-6, 2-8, 3-0 9" 13" 1. Available in 6-8 and 7-0 heights only. 2. Cylindrical lock prep. available on all widths listed. **8-1/4" (6-8) 10-1/4" (7-0) 3. 3-1/2" roses not recommended for 2-8 and 3-4 widths. 4. Mortise lock prep available on 3-0, 3-6, 3-8, 3-10, and 4-0 widths (not on 3-4). Dim A Dim A *5. The bottom rail dimension will increase by 1 1/4" & the top rail will decrease by this amount when ADA compliant doors are requested. (6-panel 6-8 doors only) 4-1/8" **6. The bottom rail dimension will increase by 1 1/2" & the top rail will decrease by this amount when ADA compliant doors are requested. (8-panel 6-8 doors only) 4-104
Ceco Door Products DISTRIBUTOR TECH DATA EMBOSSED 2-PANEL POLYURETHANE CORE DOOR DESIGN EMBOSSED 2 PANEL *5.375 (68) 7.375 (70) 37.000 Profile 3.2909 1.4035 1.8873 65.000.2820.1517 6.500 R0.0630 R0.1009 R0.1498 R0.2980 21.500 23.000 *8.750 (68) 10.750 (70) FACE SHEET MATERIAL: EMBOSSED 2-PANEL DESIGN DOORS 18 Gage Galv. (A40) 1. Available in 6-8 and 7-0 heights only. 2. Available in 2-8 and 3-0 widths only. 3. Cylindrical lock prep. available on all widths listed. 4. Mortise lock prep available on 3-0 only. 4-104A *5. The bottom rail dimension will increase by 1" & the top rail will decrease by this amount when ADA compliant doors are requested. (2-panel 6-8 doors only)
Ceco Door Products DISTRIBUTOR TECH DATA EMBOSSED ARCHED & PLANKED ARCHED 2-PANEL POLYURETHANE CORE DOOR DESIGNS EMBOSSED ARCHED 2-PANEL EMBOSSED PLANKED ARCHED 2-PANEL *5.375 (68) 7.375 (70) *5.375 (68) 7.375 (70) 37.000 37.000 65.000 65.000 6.500 6.500 21.500 21.500 23.000 *8.750 (68) 10.750 (70) 23.000 *8.750 (68) 10.750 (70) Profile 3.2909 1.4035 1.8873.2820.1517 FACE SHEET MATERIAL: R0.0630 R0.1009 R0.1498 R0.2980 1. Available in 6-8 and 7-0 heights only. EMBOSSED ARCHED & PLANKED ARCHED 2-PANEL DESIGN DOORS 18 Gage Galv. (A40) 2. Available in 2-8 and 3-0 widths only. 3. Cylindrical lock prep. available on all widths listed. 4. Mortise lock prep available on 3-0 only. *5. The bottom rail dimension will increase by 1" & the top rail will decrease by this amount when ADA compliant doors are requested. (2-panel 6-8 doors only) 4-104B
Embossed Crossbuck Panel Layout Glass design embossed doors are factory glazed. See Index for details. 6-1/8" 20-19/32" 9-21/64" (6-8) 11-21/64" (7-0) 22-7/8" DESIGN DOOR WIDTH FACE SHEET GAGE CROSSBUCK CROSSBUCK 9-LITE 2-8, 3-0 20, 18 Designs this page available in 6-8 and 7-0 heights. Cyl. lock prep available all widths listed. Mort. lock prep available on widths = 3-0. 04-105
1-3/4" Imperial Door Exploded View The polyurethane core is foamed-in-place after door is assembled and painted. Final expansion and curing of foam takes place while door is compressed between platens. Core provides complete surface support and bonds components into a monolithic unit. 16 GAGE TOP AND BOTTOM CHANNELS ARE WELDED TO BOTH FACE SHEETS POLYURETHANE CORE * CONTINUOUS BEAD OF STRUCTURAL ADHESIVE LOCKS AND SEALS INTERLOCK * SLOT TOP SKIN Tabs in top skin are mechanically interlocked into slots in bottom skin. BOTTOM SKIN TAB Lock edge is beveled 1/8" in 2" (1:16) FACE SHEET MATERIAL: 20 GAGE C.R. STEEL 18 GAGE C.R. STEEL 16 GAGE C.R. STEEL 20 GAGE HOT-DIPPED GALVANIZED (A60) STEEL 18 GAGE HOT-DIPPED GALVANIZED (A60) STEEL 16 GAGE HOT-DIPPED GALVANIZED (A60) STEEL 18 GAGE HOT-DIPPED GALVANIZED (G90) STEEL 16 GAGE HOT-DIPPED GALVANIZED (G90) STEEL 04-201
1-3/4" VersaDoor Door Exploded View The polyurethane core is foamed-in-place after door is assembled and painted. Final expansion and curing of foam takes place while door is compressed between platens. Core provides complete surface support and bonds components into a monolithic unit. 16 GAGE TOP AND BOTTOM CHANNELS ARE WELDED TO BOTH FACE SHEETS POLYURETHANE CORE * CONTINUOUS BEAD OF STRUCTURAL ADHESIVE LOCKS AND SEALS INTERLOCK * SLOT TOP SKIN BOTTOM SKIN Tabs in top skin are mechanically interlocked into slots in bottom skin. TAB FACE SHEET MATERIAL: 20 GAGE C.R. STEEL 18 GAGE C.R. STEEL 16 GAGE C.R. STEEL 20 GAGE HOT-DIPPED GALVANIZED (A60) STEEL 18 GAGE HOT-DIPPED GALVANIZED (A60) STEEL 16 GAGE HOT-DIPPED GALVANIZED (A60) STEEL 18 GAGE HOT-DIPPED GALVANIZED (G90) STEEL 16 GAGE HOT-DIPPED GALVANIZED (G90) STEEL THE LOCK EDGE IS SQUARE 04-202
NOMINAL SIZES 1-3/4 POLYURETHANE FOAM-CORE DOOR EMBOSSED PANEL DETAIL Dimension varies. Determined by door design and door width. POLYURETHANE FOAM CORE FILLS ALL INTERIOR AREA AND PROVIDES TOTAL SURFACE SUPPORT 1-3/4" SECTION THROUGH DOOR AT TYPICAL PANEL FACE SHEET MATERIAL: 20 GAGE GALV. (A40) 18 GAGE GALV. (A40) 16 GAGE GALV. (A40), ( DESIGN ONLY) 4-203
Embossed Panel Polyurethane Foam Core Door Glass and Glazing 1-3/4" DOOR 1/8" TEMPERED SAFETY GLASS 1/8" CLEAR TEMPERED SAFETY GLASS STANDARD GLAZED KITS DOOR WIDTH 2'-8" 3'-0" DESIGN HALF GLASS W/9 LITE HIGH-IMPACT MOULDED POLYSTYRENE TRIM W/ NATURAL FINISH 1-3/4" DOOR Fasteners are on one side only (normally inside). 1/2" INSULATING SAFETY GLASS 1/2" CLEAR INSULATED SAFETY GLASS STANDARD GLAZED KITS DOOR WIDTH DESIGNS 2'-8" 3'-0" HALF GLASS W/9 LITE 2'-8" 3'-0" 2 SMALL LITES KITS ON THIS PAGE ARE NOT AVAILABLE IN FACTORY APPLIED FINISH PAINT 04-301
Performance Data Polyurethane Foam Core Doors 1. The polyurethane foam used in the Imperial door ia a rigid cellular plastic material with a crushing strength of 3,600 psf conforming to ASTM D1621, Procedure A. 2. The polyurethane core insulation properties are superior to other commercial materials. The U factor is 0.67 and the R factor is 14.97 for an 18 gage door. 3. Acoustical properties test for sound transmission loss conducted by Riverbank Acoustical Laboratories indicates a sound transmission classification of 26 (18 gage steel face sheets were used). This test meets both ASTM E90 and ASA Z24.1957. 4. Swing/Stam and Twist tests have been conducted on prescribed testing apparatus in compliance with ANSI performance Test for Physical Endurance...the Imperial door has endured over 2 million open and close cycles (Level A ) without any delamination or breakdown (18 gage steel face sheets were used). 5. Density of the polyurethane foam used in the Imperial door exceeds 1.8 pcf conforming to ASTM D1622 test methods. 6. Recommended continuous use temperature range is from -200 F to + 180 F inclusive. 7. The polyurethane foam used in Imperial doors has been tested in accordance with the ANSI-ASTM Standard E84. The polyurethane foam has shown a flame-spread rating of less than 75 and a smoke-developed rating of less than 450. The polyurethane foam contains no ureaformaldehyde resins whatsoever. 8. The tensile strength of polyurethane foam to steel face sheets exceeds that of foam to foam in accordance with ASTM D1623. Tensile strength of the urethane foam in the Imperial door exceeds 35 psi. 04-401