KeyTec Suzhou (China) presentation
Our company Suzhou KeyTec Precision Components Co. Ltd. (China) Established WOFE in 2000 Total investment 18M$ Fully equiped Toolshop Metal & Plastic & Decoration Components & Full Assembly 27000m2 floor space ISO 14001 certified (2002) TS 16949 certified (2004) ISO 13485 certified (2012) 25 M Sales (2013)
Bird s eye view of our facility
Our capacities Manufacturing process Production Process Design New Tool build Molding Stamping Gages, jigs, aids Spare parts, maintenanc e Painting/ decorating Plating Assembly Customer delivery (components or systems)
Precision Stamping Floor Space: 1600m2 Presses: 14 (Kaiser, Seyi, Micron) Tonnage: 25T-400T High Speed (800SPM) Deep Drawing Deburring & Cleaning Ultra Sonic Cleaning Auto Bending & Assy
Injection Molding Machines: 40 (Arburg, Demag, Engel) Insert Molding (Metal + Plastic) Clean room Molding Electric molding Tonnage: 15-650T 2K (2shot) molding Floor space: 2500m2
Painting Floor Space: 1000m2 1 Automatic spindle line 2 Manual stations 1 Water-based robot painting line CO2 Snow, Ionized and Plasma cleaning integrated in robot line
Surface treatments for decoration Laser Etching Silk screen Printing Pad (tampon) Printing Painting Plating (outsourced to partner) Metal PVD on plastic
Assembly Area: 3000m2 Laser Welding Ultra-sonic Welding Adhesive Bonding Solder-Wave Assy Manual assembly High-class Clean Room (class 100K-1K) Additional 1000m2 dedicated to LCD-BL/TP Assembly
Tooling World-Class Tooling Center established in 2004 Die/Mold DFM + Development Spare parts + New Die and Mold manufacturing Latest investment: Agie Charmilles CUT3000 (2) with 1.5 U and 3D cutting
Technology roadmap Water Based Robot Painting High Precision Wire cutting ( 1.5 micron and 3D cutting) Burr Free Tooling Design Reel to Reel Stamping and Over Molding High Speed Stamping Round Table Over (Insert) molding Ultra clean oil-free stamping Ultra clean molding (plasma, CO2 snow) Vacuum metalization
Quality assurance ISO 9000 (since 2001) ISO 14001 (since 2002) TS 16949 (since 2005) ISO 13485 (TüV, since 2012) APQP/PPAP FMEA & MSA/SPC/G-RR Supplier Quality Assessment (SQA) 8D Action, Continuous Improvement, Training Conform to ROHS, REACH Registration
Our quality system ISO 13485 TS 16949 ISO 14001
Our quality system Customer s Requirement Quality Manual Procedure Work Instruction APQP PPAP SPC FMEA MSA Data Forms
KeyTec-inside
KeyTec-inside
Special metal parts Ultra-Thin LCD Frames (0.1mm) Thick bus bars (3.0mm)
Special plastic parts Over moulding mounting bracket 2K Moulding Battery Terminal Cover Aperture (2mm)
Special decorative parts Spherical Cover for Vacuum Cleaner Automotive
Special automotive parts Hybrid Electric Vehicle Battery Fuel System
Automotive lighting Metal Caps H3 Cable
Automotive insert-molding SAFETY PARTS Airbag Ignitor Body Brake Sensor Carrier Coda connector
Automotive decorative parts Main Process: Molding Painting Printing Laser etching
Complete submodule APQP DFM Tool Design Tool build Project mgmt SQA and SQM PPAP 39 Mold tools 6 Dies Simultaneous 45 Metal & Plastic Components
LCD TV Backlight & Touchpanel Components: Cover Bottom Cover Driver Lamprails Guide Panels Cleaning Cleanroom assembly Class 100 Functional test End product
Professional product: Gas controller Valve for USA water heater Metal parts Bobbin winding Welding Glueing Testing
CADCAM mouse housing Metal & Plastic parts Soft touch painting Laser Etching and Printing Heat Staking and Assembly Complete Module Choice of 3 different processes for the lens: Mold Paint Print Laser etch UV paint Mold Silk Screen Print 2K molding
Professional end product Plastic Connectors Printing PCB surface mounting Assembly & Testing End Product
Metal evaporation on plastic Mold CO2 cleaning (base coat paint) PVD (Physical Vacuum Deposition) (top coat paint) high gloss molding PVD Plating Print & topcoat
Cosmetic dashboard modules Painted & printed steering wheel control panel GPS Display Control Panel
GPS faceplate in Chrysler Sebring and in Ferrari California
The end THANK YOU