Quotes Urs Fehlmann, Production Manager HERZOG Küchen AG, Unterhörstetten TG «What impresses me most apart from its cost effectiveness is the enormous tensile strength of Clamex P.» «We use Clamex P as an easy solution to glue complicated connections on site as well as in the factory.» «Grooves for Clamex P made by CNC are very precise - this is especially important when joining delicate angles such as mitres.» «The versatility as a detachable connector and gluing aid combined with the option for hand operation or CNC application make the fitting an all-round aid.» P-System Save time daily Differentiate your product The P-System elements family continues to grow «Clamex P helps us to use our CNC machines to their full capacity. The parts come off the machine ready to assemble and with perfect precision.» «This is the strongest connector I have ever used.» «The cost-benefit ratio in particular when manufacturing by CNC is very good!» «The system simplifies many things: It covers manual operation as well as the efficiency of CNC machines and offers an ideal solution for detachable and glued connections on corners and in the surface.» How it works Manufacturer: Lamello AG Joining technology Hauptstrasse 149 CH 4416 Bubendorf Tel. +41 61 935 36 36 Fax +41 61 935 36 06 info@lamello.com www.lamello.com P-System 02 / 12 Art.Nr. 9811419 EN
Your advantages with Clamex P ~100 kg Versatile The small element depth allows for mitres from 30 180, surface, corner and divding panel connections Aesthetic The small, hardly visible opening (Ø = 6 mm) serves to close and open the connector Detachable Open the connection time and time again due to the rotating lever Strong Connectors are made of high performance plastic and are anchored in the wood with a form fit Fast Insert connector without tools and connect only with an allen key Stackable No protruding parts in the surface - for efficient transporting without damage No torsion Two studs probhibit rotation and make further elements such as dowels superfluous Clamping force Clamp and glue work pieces in any angle
Applications Furniture serial production Products Sideboards shelves cupboards display cases TV furniture etc Why Clamex P Versatile Fast Aesthetic Stackable Detachable No torsion Strong Clamping force Clamex P offers you Differentiation from furniture standards Advantages in logistics with stackable furniture parts with already installed connectors Short assembly times at home Production process Clamex P Medius 1. P-groove with CNC Same profile groove for both workpieces Short process time Direct data transfer from CAD CAM 2. Storage Small storage volume due to stacking despite installed connector Take out the connector for surface treatment fast and easy Shorter reaction time for the continuation of the next process 3. Delivery: in parts Smaller transport volume Smaller stock volume for the dealer Easy transport of the parts into the building mm 4. Assembly on site 1. Assembly by the customer 2. Assembly by the dealer Shorter assembly time at the customer's due to the pre-installed connectors Easy to assemble for a lay person with an allen key No second person necessary No dowels for line up necessary Easy to take apart when moving mm Clamex P Medius
Applications Individual furniture production Products Interior fitting cupboards door frames 45 tables beds boat interiors kitchen benchtops counters etc Why Clamex P Versatile Fast Aesthetic Stackable Detachable No torsion Strong Clamping force Clamex P offers you Strong connections in all angles Superior aesthetics Clamping aid in the workshop or on site Production process 1. P-groove with Zeta P2 Corner connections with 2 connectors in 2 minutes Short setup time No side stops necessary, line up to the workpiece edge or to the pencil mark Connector with installation tolerance Same profile groove for both workpieces 2. Storage Small storage volume due to stacking despite installed connector Take out the connector for surface treatment fast and easy 3. Delivery: in parts Smaller transport volume Easy transport of the parts into the building (stairs, elevator) mm 4. Assembly on site Efficient trial assembly in the workshop since connectors stay in the workpiece for transporting Fast and efficient assembly with an allen key No waiting time after clamping the glue joint No clamps or protective wood blocks necessary No second person necessary No building of jigs for complex workpieces No dowels for line up necessary Easy to take apart when moving
Applications Shop interior serial production Products Wall elements free standing furniture display cases fixings changing rooms stools etc Why Clamex P Versatile Fast Aesthetic Stackable Detachable No torsion Strong Clamping force Clamex P offers you Logistical advantages with stackable furniture parts despite pre-installed connectors Short reaction time to deliver blanket orders Clamping aid in the workshop for faster assembly Production process 1. P-System groove with CNC Same profile groove for both workpieces Short process time Direct data transfer from CAD CAM 2. Storage Small storage volume due to stacking despite installed connector Take out the connector for surface treatment fast and easy Shorter reaction time for the continuation of the next process 3. Assembly in the factory Fast and easy assembly No clamps or protective wood blocks necessary No second person necessary No building of jigs for complex workpieces No dowels for line up necessary No waiting time after clamping the glue joint Less space used in the assembly area since workpiece continue to the next process 4. Delivery: Workpiece assembled Shorter Setup time on site Better quality control in the factory mm
Installation with the Lamello Zeta P2 Cutting the profile groove for Clamex P Save time daily! The fastest joining method with a powertool, one corner in less than 2 minutes! 0:30 Cut four profile grooves with the Lamello Zeta. Fast and precise by applying on the workpiece edge 1:05 Drill two openings with the drill jig. Use the drill jig for all angles from 30 180 1:35 Slide the Clamex P connectors into the profile grove by hand without tools! 1:45 Assemble the workpieces, close the connection with an allen key and your corner is finished! The most versatile connector: Clamex P Profile groove function mm The Vertical Mechanical Drive (VMD) is the core of the Zeta P2. During the machining process the blade cuts a straight groove with a preset depth. Then follows an automatic movement up and down of the blade, creating the profile groove. This profile groove function is low-wear, automatic and reliable. Fast, easy and precise Work with the well-kown Lamello working principle Lateral tolerance in the connector Allows for easy positioning of the machine on the workpiece edge or to the pencil mark No side stops or positioning aids necessary Same processing on both workpieces No depth adjusting saves times and lower risk of errors Fast connector installation saves time Innovative profile groove method saves time and fastening material like screws or glue Additional benefits Swith off the profile groove function Use the Lamello Zeta P2 as a standard biscuit joiner for 19 additional applications. For instance to cut the grooves for the original biscuits 20, 10, 0. Change the blade for 4 mm groove. Synergies with CNC manufacturing Cuts the same profile groove as the CNC machine, so both production methods can be combined ideally Great for individual furniture and prototypes Use the Zeta together with CNC manufacturing for small workpieces or on site P-System depth adjuster Rotating depth adjuster for 5 P-System depths: Depth 15 for Depth 10 for Clamex P Medius, Clamex P-10 Depth "off" for cuts without profile groove = as standard biscuit joiner Other depths for future P-System elements
Installation with CNC machines What do you need to cut the profile groove with your CNC machine? 1. CNC processing center Machine with 3 axes + aggregate Our CNC partners Including designing, planning, tools and machine manufacturers These companies assist you with the efficient manufacturing with the P-System Partners for CNC-technology Machine with 4 axes + adjustable aggregate Machine with 5 axes 2. CNC software Buy software and macro from the manufacturer Program the macro yourself Partners for aggregates HSD Partners for software 3. Matching aggregate 4. Lamello CNC tooling Cutter for Clamex P... DP, 100.4 x 7 x 30 mm, 4 / 6.6 / DTK 48 mm 132142 35 max 34 7 15 Wkz.ø100 Cutter arbor 30 / DTK 48 mm 16 x 80 mm... 132152 20 x 90 mm... 132150 25 x 90 mm... 132151 CNC drill... 131556 6 mm, with carbide shaft, for mitres, L = 100 / 35 mm, shaft = 10 Partners for tooling
Technical data sheet Product overview Tensile strength Application 7.2 15 15 Material 1mm gap (N) Failure (N) MDF 760 1'220 Particule board coated 610 1'070 Ply wood 970 1'880 Spruce along the fibre 540 1'140 Spruce across the fibre 700 1'810 Beech along the fibre 1'030 1'600 Beech across the fibre 930 1'930 Clamex P Medius 15/10 The Original Material: Fibre-glass reinforced plastic Size: 66 29 9.7 mm Lateral tolerance: ± 1 mm Dividing panel connector Material: Fibre-glass reinforced plastic Size: 66 14.5 9.7 mm / 52 7.5 9.7 mm Lateral tolerance: ± 1 mm Carton with Art. No. 80 pairs... 145337 300 pairs... 145342 1000 pairs... 145352 Carton with 80 pairs... 145377 300 pairs... 145378 Clamex P Medius 15/10 Tensile strength Application Material 1mm gap (N) Failure (N) Clamex P-10 10 7.2 15 MDF 660 850 Particule board coated 550 710 Ply wood 810 1'150 Spruce along the fibre 320 610 Spruce across the fibre 540 790 Beech along the fibre 900 1'350 Bisco P-15 Connector for 13mm panels Material: Fibre-glass reinforced plastic Size: 52 19 9.7 mm Lateral tolerance: ± 0.5 mm Available from summer 2012 Carton with 80 pairs... 145382 300 pairs... 145383 1000 pairs... 145384 Drill jig Clamex P-10... 125341 Shear strength Material Failure (N) Aligning element Material: Plastic Size: 65 27 7 mm Lateral tolerance: ± 2 mm Carton with 80 pieces... 145301 300 pieces... 145302 Ply wood 3090 Spanplatte roh 2290 Spruce across the fibre 3290 Cover caps 100 pieces RAL 9010... 335280 RAL 7031... 335288 RAL 9011... 335281 RAL 7040... 335287 Clamex P-10 Tensile strength RAL 1014... 335282 RAL 1011... 335283 RAL 7035... 335286 RAL 9002... 335285 Application Material 1mm gap (N) Failure (N) RAL 8007... 335284 mm 5.2 10 10 MDF 610 610 Particule board coated 590 580 Ply wood 1'050 1'750 Spruce along the fibre 500 510 Spruce across the fibre 760 1'310 Beech along the fibre 950 1'490 Zeta P2-Set Kit contains Machine Stop square Suction stub 23 mm Suction stub 36 mm Spacer 4 mm Spacer 2 mm Tools Drill jig incl. drill for P-System joiner set Wooden case Zeta P2-Set with Carbide tipped profile groove cutter... 101402 Diamond tipped profile groove cutter... 101402D Guaranteed supply 10 years on spare parts and accessories Remarks The force until 1mm gap and the force until failure were measured In MDF, particule board and spruce the material fails at the according force In materials with higher density (beech, hardwoods) the material or the connector fail at the according force 10 N correspond with approx. 1 kg This datasheet can not be used for construction calculations Test setup Tensile strength Technical data Power: Version: Speed: Cutter: Teeth: Cutting depth max: 20 mm Weight: 3.7 kg 800 W 230 V 9 000 minˉ¹ profile groove cutter 100 7 22 mm Z3 Accessories Suction set... 121810 (3 m hose + adapter) Diamond tipped profile groove cutter... 132140 100 7 22 mm Carbide tipped profile groove cutter... 132141 100 7 22 mm Standard groove cutter 4 mm... 132000 100 4 22 mm Spacer 5 mm... 253027