Model W1739 Variable Speed Planer Moulder Manual Insert

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Model W1739 Variable Speed Planer Moulder Manual Insert READ and understand this W1739 manual insert and the W1693 instruction manual before using this machine. Ignoring this warning may lead to serious personal injury if safety and operational information is not understood and followed. COPYRIGHT JANUARY, 2006 BY WOODSTOCK INTERNATIONAL, INC. REVISED FEBRUARY, 2008 (TR). WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT #7921CR THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in Taiwan

W1739 Variable Speed Planer/Moulder Introduction This insert is intended to be used WITH the Model W1693 Owner's Manual, NOT as a substitute for it. Before operating this planer moulder, you MUST read and understand the entire Model W1693 manual. The Model W1739 Variable Speed Planer Moulder is identical to the Model W1693 Mini Planer Moulder with the exception that the Model W1739 has a variable speed feed motor, feed speed control dial, and a modified electrical system. The operation of this planer moulder is the same, but instead of having a fixed feed rate like the W1693, the W1739 has a variable speed dial that allows you to adjust the feed rate between 4.5-18 FPM for your unique requirements. If you have any questions about this manual insert or the differences between the Model W1693 and the Model W1739, contact our Technical Support at (360) 734-3482 or email tech-support@shopfoxtools.biz. Specifications Cutterhead Motor...2 HP, 12A, 220V, Single-Phase Feed Motor... 0.1 HP Universal Type Feed Speed... 4.5-18 FPM Maximum Planing Width... 7" Maximum Profile Width... 6 3 4" Maximum Profile Depth... 3 4" Minimum Stock Thickness... 1 4" Minimum Stock Length... 9" Cutterhead Speed... 7,000 RPM Cuts Per-Minute... 14,000 Approximate Handwheel Rotation-to-Cutterhead Travel... 360º= 3 32" Dust Port Size... 4" Footprint and Overall Height...30" Wide x 20" Deep and 50" High Approximate Machine Weight... 240 lbs. -2-

W1739 Variable Speed Planer/Moulder W1739 220V Wiring Diagram WHITE BLACK DISCONNECT POWER to the planer moulder when doing any wiring or electrical work. Otherwise you may be electrocuted. A L1 / 1 L2 / 3 L3 / 5 7 GREEN ON T1 / 2 T2 / 4 T3 / 6 8 B POWER CORD 220V FEED MOTOR 1 / 2 3 / 4 5 / 6 18 15 12 ARC RESET OFF 95 96 98 GREEN BLACK WHITE GROUND BLACK WHITE RED WHITE BLACK BLACK RED VARIABLE SPEED CONTROL CUTTERHEAD MOTOR CIRCUIT BOARD -3-

W1739 Variable Speed Planer/Moulder Figure 3. Thermal relay. Figure 1. Magnetic switch assembly. Figure 4. Motor junction box. Figure 2. PC board and speed control switch. Figure 5. Feed motor. -4-

W1739 Variable Speed Planer/Moulder 30 13 31 29 15 135 32 7 40 36 43 61 39 62 2 38 36 41 34 35 62A 42 33 37-1 54 37 3 25 23 53 67 66 34 68 202 207 57 201 56 68 208 52 51 50 133 58 6 4 5 10 9 8 18 8 12 11 8 14 16 18-1 19 17 8 8 44 45 65 64 7 26-1 26-2 59 63 25 23 8 26 28 27 60 7 39 34 62A 62 36 33 46 20 21 61 47 37 69 36 40 37-1 71 70 72 73 74 80 75 76 78 79 77 82 83 82A 81 206 41 138 204 205 203-5-

W1739 Variable Speed Planer/Moulder 101 103 141 105 106 107 134 110 108 111 102 119A 142 119 124 132 137 111 108 106 111 101 126 102 111 111 106 131 129 123 7 140 122 121 112 104 106 111 106 111 111 110 113 103 111 108 20 109 120 138 139 118 136 125 117 116 111 110 130 227 115A 115B 113-2 226 115 114 226 113-4 113-3 113-6 113-5 113-7 -6-

W1739 Variable Speed Planer/Moulder REF PART # DESCRIPTION REF PART # DESCRIPTION 1 X1693001 CREAM COLOR PAINT 41 X1739041 CUTTERHEAD HOUSING 2 XPN01 HEX NUT 1/2-20 42 X1693042 SWING ARM STOP PIN 3 XPN05 HEX NUT 1/4-20 43 X1693043 ROLLER PRESSURE PIN 4 XPB25 HEX BOLT 3/8-16 X 1-3/4 44 X1693044 COMPRESSION SPRING 1.7 X 22 5 X1693005 DEPTH CONTROL KNOB 45 X1693045 ROLLER PRESSURE GUIDE 6 X1693006 DEPTH CONTROL CRANK ARM 46 X1693046 THREADED DRIVE SHAFT 7 XPN08 HEX NUT 3/8-16 47 X1693047 INFEED SWING ARM 8 XPSS11 SET SCREW 1/4-20 X 1/4 50 XPW06 FLAT WASHER 1/4 9 X1693009 DEPTH CONTROL SHAFT 51 XPSB40 CAP SCREW 1/4-20 X 2 10 X1693010 DUST COVER 52 X1739052 CHAIN GUARD 11 X1693011 TOP BRACE BAR 53 X1693053 INFEED ROLLER CHAIN 12 XPW14 FLAT WASHER 5/8 54 X1693054 OUTFEED ROLLER CHAIN 13 XPFB05 FLANGE BOLT 10-24 X 1/2 56 X1693056 KNOB 1/4-20 14 XPRP73M ROLL PIN 4 X 30 57 X1693057 CHIP DEFLECTOR AXIS PIN 15 X1693015 PLAIN TUBE A 58 X1693058 BASE 16 X1693016 SLOTTED TUBE B 59 XPSS09 SET SCREW 3/8-16 X 1/2 17 X1693017 SCALE 60 X1693060 BALL PLUNGER 3/8-16 X 20 18 X1693018 ELEVATING SCREW COLLAR 61 X1693061 CAM NUT 12 X 13.5 18-1 X1693018-1 ELEVATING SCREW COLLAR 62 XPSB06 CAP SCREW 1/4-20 X 1 19 X1693019 ELEVATING SCREW 5/8-11 X 9-1/32 63 XPS07 PHLP HD SCR 1/4-20 X 3/8 20 XPSS02 SET SCREW 5/16-18 X 3/8 64 X1693064 C-CLAMP 21 X1693021 CUTTERHEAD PULLEY 65 X1693065 GUIDE RAILS 23 X1693023 COLLAR 66 X1693066 CHAIN GUIDE 25 XP6204ZNR BALL BEARING 6204 W/SNAP RING 67 XPN02 HEX NUT 5/16-18 26 X1693026 CUTTERHEAD 68 XPRP72M ROLL PIN 3 X 15 26-1 XPB18 HEX BOLT 3/8-16 X 1 69 X1693069 PLANER KNIVES SET OF 2 26-2 XPW02 FLAT WASHER 3/8 70 XPW02 FLAT WASHER 3/8 27 X1693027 LOCK HANDLE (3/8" FEMALE) 71 XPB21 HEX BOLT 3/8-16 X 3/4 28 XPW02 FLAT WASHER 3/8 72 XPS56M PHLP HD SCR M4-.7 X 16 29 X1693029 HD LOCK BOLT 3/8-24 X 19/32 73 XPLW02M LOCK WASHER 4MM 30 X1693030 DUST HOOD 74 X1739074 END CASE AND MAIN CASE 31 X1693031 CHIP DEFLECTOR 75B X1739075B DRIVE GEAR V3.05.07 32 XPB18 HEX BOLT 3/8-16 X 1 76 X1739076 THRUST WASHER 33 X1693033 SHEAR SPROCKET 77 X1739074 END CASE AND MAIN CASE 34 XPSS29 SET SCREW 10-24 X 1/4 78 X1739078 STATOR HOUSING 35 X1693035 THREADED DRIVE SHAFT 79 X1739079 ARMATURE 36 X1693036 BUSHING 80 X1739080 SHOULDER SCR M5-.8 X 90 37 X1693037 RUBBER FEED ROLLER 80-1 XPLW01M LOCK WASHER 5MM 37-1 XPW07 FLAT WASHER 5/16 81 XP608 BEARING 608ZZ 38 X1693038 OUTFEED SWING ARM 82 X1739082 ROLLER END CAP 39 X1693039 PIVOT PIN 82A X1739082A BRUSH SET AND ISOLATOR PLATE 40 X1693040 THREADED ROLLER SHAFT 83 XP608 BEARING 608ZZ -7-

W1739 Variable Speed Planer/Moulder REF PART # DESCRIPTION REF PART # DESCRIPTION 101 X1693101 EXTENSION ROLLER 123 XPS81 PHLP HD SCR #4-40 X 3/8 102 X1693102 RIGHT BRACKET 124 X1693124 SHOP FOX LOGO 103 X1693103 LEFT BRACKET 125 X1693125 SWITCH PLATE 104 XPB32 HEX BOLT 5/16-18 X 5/8 126 X1693126 PULLEY COVER 105 X1739105 STAND 128 XPN08 HEX NUT 3/8-16 106 XPN02 HEX NUT 5/16-18 129 X1693129 VENTILATED REAR PANEL 107 XPLW01 LOCK WASHER 5/16 130 X1693130 LINK BELT 1/2 X 48 108 XPB11 HEX BOLT 5/16-18 X 1-1/2 131 XPFB05 FLANGE BOLT 10-24 X 1/2 109 X1693109 MOTOR PULLEY 132 X1739132 ID LABEL 110 XPB07 HEX BOLT 5/16-18 X 3/4 133 X1693133 UNPLUG POWER LABEL 111 XPW07 FLAT WASHER 5/16 134 X1693134 COVER WARNING LABEL 113 X1693113 MOTOR 2HP 220V 1PH 135 X1693135 READ MANUAL LABEL 113-1 XPK15M KEY 5 X 5 X 35 136 X1693136 ELECTRICITY LABEL 113-2 X1693113-2 FAN 137 X1693137 PROTECTION LABEL 113-3 X1693113-3 FAN COVER 138 XPW18 FLAT WASHER 3/16 113-4 XPC400A CAPACITOR 400MFD 125VAC 139 XPN07 HEX NUT 10-24 113-5 X1693113-5 CAPACITOR COVER 140 X1693140 BRACKET 113-6 X1693113-6 MOTOR JUNCTION BOX COVER 141 X1693141 DUST PLUG 113-7 X1739113-7 MOTOR JUNCTION BOX 142 X1739142 PC BOARD CONSOLE UNIT 220V 114 X1693114 POWER CORD 201 X1693201 FEED ROLLER SPROCKET 115 X1693115 MOTOR CORD 202 X1739202 CONVEYOR MOTOR DC 110V 115-1 X1739115-1 CONTROL CORD 203 X1739203 CONDUIT 115-2 X1739115-2 POWER CORD 204 X1739204 PLASTIC TUBING 3/8" X 416"(L) 116 X1693116 STRAIN RELIEF 205 X1739205 CABLE CLAMPS 117 X1693117 MAGNETIC SWITCH 206 XPFB05 FLANGE BOLT 10-24 X 1/2 118 XPS06 PHLP HD SCR 10-24 X 5/8 207 X1739207 SPECIAL SCREW 1/4-20 X 1-1/3 119 X1739119 VARIABLE SPEED CONTROL KNOB 208 X1739208 SPACER.75"OD X.62"ID X 5/8"T 119-1 X1739119-1 SPEED DIAL LABEL 225 XPAW03M HEX WRENCH 3MM 120 X1693120 FOOT 226 XPAW04M HEX WRENCH 4MM 121 X1693121 BLACK COLOR-STRIPE 227 X1693227 OPEN-END WRENCH 12/14MM 122 X1693122 CREAM COLOR-STRIPE -8-

Planer/Moulder Head USE helpers or power lifting equipment to lift this Planer/Moulder. Otherwise, serious personal injury may occur. To mount the Planer/Moulder head, do these steps: 1. Lay two 2x4 s on the table and lower the cutterhead to clamp the 2x4 s in place as shown in Figure 11. Figure 11. Suggested lifting procedure. ASSEMBLY 2. Using mechanical lifting equipment or helpers, lift with the 2x4 s and set the planer/moulder head on the stand. 3. Secure the planer/moulder head to the stand with four 5 16"-18 x 1 1 2" hex bolts, flat washers, lock washers, and hex nuts. Drive Belt The weight of the motor holds the drive belt tight. The drive belt then transfers power from the motor to the cutterhead. Shipping Brace To install the drive belt, do these steps: 1. Remove the shipping brace shown in Figure 12. Replace the motor mounting bolt after removing the brace. 2. Feed the belt through the slot in the base and over the cutterhead pulley with the arrows on the belt pointing the direction shown by the arrow in Figure 13. 3. Have an assistant swing the motor up and support it until the belt is in place. 4. Slide the drive belt around the motor pulley as shown in Figure 13 and lower the motor to tension the drive belt. Figure 12. Shipping brace. 6. If the drive belt is not vertical, loosen the setscrew in the upper pulley and slide the pulley in or out until the belt is vertical. -12- Figure 13. Installing the drive belt (Belt cover removed for clarity).

Planer/Moulder Accessories The following Planer/Moulder accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com. The W3393 SHOP FOX Elliptical Jig allows you to create curved mouldings on the W1693 Planer/Moulder. With the addition of this simple jig you can make mouldings for circular windows and arch topped doorways. The D2058 SHOP FOX Super Heavy-Duty Mobile Base supports your Planer/Moulder so you can move it easily and lock it in place. Designed for long term and frequent moving of heavy machinery. All SHOP FOX Adjustable Mobile Bases are strong enough to move heavy machines on a continual basis. The stands are adjustable to fit a variety of machines and can be leveled without the use of shims or tools. The SHOP FOX Heavy-Duty Roller Stands and Roller Tables make your Planer/Moulder safer and easier to use. All models feature convenient hand knobs for fast height adjustment and offer rigid steel construction. These stands are invaluable for supporting work on Planer/Moulders and to reduce snipe at the ends of long boards due to infeed and outfeed alignment issues. The D2271 SHOP FOX Heavy-Duty Roller Table is a versatile roller table wherever you need extra workpiece support for up to a 1,000 lb. capacity. It features all-steel welded construction and it measures 19" x 65" long. The roller table also comes with 9 ball bearing rollers with four independently adjustable legs for any leveling requirement. The roller table is also adjustable in height from 26 3 8" to 44 1 8". The W1218 Rotacator makes a Planer/Moulder setup process easier and more accurate for adjusting the feed rollers and aligning cutterhead knives. This tool is a rotating dial indicator on a magnetic base. Shown to the right, this handy device measures tableto-cutterhead alignment and the table roller height. The Rotacator - allows you to set your feed rollers to within 0.001" from being parallel with the table. PARTS