Instruction Manual Micro Laser Sens (CMOS) HG-C Series ME-HGC000VEN Thank you very much f purchasing Panasonic products. Please read this Instruction Manual carefully and thoughly f the crect and optimum use of this product. Kindly keep this manual in a convenient place f quick reference. WARNING This product is intended to detect objects. Do not use it to carry out safety control functions to prevent accidents. Never use this product as a sensing device f personnel protection. Do not look into the beam directly during operation. CE marking This product complies with the following standards and regulations. F the EU: EMC Directive 004/08/EC Contact f CE: Panasonic Marketing Europe GmbH Panasonic Testing Center Winsbergring 5, 55 Hamburg, Germany Confirmation of packed content Sens Laser warning label (JIS Standards, GB Standard) FDA certification label Instruction Manual (Japanese, English) pc. set each pc. pc. per language No. Item Zero set indicat (Yellow) Teaching indicat (Yellow) 3 Output operation indicat (Orange) 4 Laser emission indicat (Green) 5 key 6 UP key 7 key 8 Digital indicat (Red) 9 PRO indicat (Yellow) 5 Mounting When mounting this product, use M3 screws (prepare separately). Use a tightening tque of 0.5 N m f mounting. Mounting direction M3 screws Mounting hole dimensions 8mm When perfming measurements of moving objects with excessively different materials and cols, mount the product in the following directions to minimize measurement errs. 37mm 3 Safe use of laser product In der to prevent accidents caused by laser products and to protect the users, IEC, JIS and FDA established the following standards: IEC: IEC 6085--007 (EN 6085--007) JIS: JIS C 680-0 FDA: PART 040 (Perfmance standards f light-emitting products) These standards classify laser products accding to their level of hazard and provide safety measures f the respective classes. Warning label and position When perfming measurements of rotating objects, mount the product as follows. The effect of up/down deflection and position deviation can be minimized by mounting the sens in the crect direction. LASER RADIATI DO NOT STARE INTO BEAM (MAXIMUM OUTPUT) mw (PULSE DURATI) 5ms max. (WAVELENGTH) 655nm CLASS LASER PRODUCT (IEC6085-007) LASER APERTURE An English warning label is attached to this product. 4 Part description 3 9 8 When there is a step in the moving object, mount the product as follows. The effect of reflection deviation by the edges of the steps can be minimized by mounting the sens in the crect direction. 4 5 6 7
When measuring in narrow locations inside holes, mount the product so that optical path from the light emitting part to light-receiving part is not interrupted.. key when the sensing object is present. Stable sensing is possible. Mount the sens to a wall as follows, so that the multiple light reflections on the wall do not reach the light-receiving part. When the reflection fact on the wall is high, it is effective to use a dull black col. Stable sensing is not possible. Limit teaching 6 I/O circuit diagrams This teaching method is recommended, if small objects objects in the background exist. When an object in the background is used as reference: NPN type Main circuit 00 Ω AGND (Brown) +V Load (Pink) External (Black) Control (Blue) 0V 0 +5V (Gray) Analogue voltage (Shield) Analogue ground AGND + External Analogue device 4V DC -0 / +0% UP key Background When a sensing object is used as reference: Threshold Teaching value PNP type Main circuit 00 Ω AGND (Brown) +V (Black) Control (Pink) External (Blue) 0V Load 0 +5V (Gray) Analog voltage (Shield) Analog ground AGND External Analog device 4V DC -0 / +0% Teaching value key Threshold 7 Teaching. key when the background the sensing object is present. -point teaching This method is the basic teaching method. Threshold. When an object in the background is used as reference, press the UP key to set the threshold on the sens side. When a sensing object is used as a reference, press the key to set the threshold on the sensing object side. Background. key when the background is present. 3. Teaching is completed.
-point teaching (window comparat ) This is used f the threshold range f the distance from the reference value of the sensing object by perfming a -point teaching. This is used f sensing within the threshold range. When perfming the -point teaching (window comparat ), preset Window comparat in the sensing of the PRO. F the method, refer to section, PRO. Threshold _SL Reference surface Threshold _SL Stable sensing is not possible. 3-point teaching (window comparat ) This is the method to perfm 3-point teaching (P-, P-, P-3) and to set the threshold range by threshold _SL in the mid-point between the st time and nd time, and threshold _SL in the mid-point between the nd time and 3rd time as shown in the following figure. When perfming 3-point teaching (window comparat ), preset Window comparat 3 in the sensing of the PRO. F the method, refer to section, PRO. When perfming teaching, use sensing objects (P-, P-, P-3) with different distance. After teaching, P-, P- and P-3 will be automatically rearranged from the smaller value.. key twice when the sensing object is present. 3rd time Threshold _SL nd time st time Threshold _SL. Teaching is completed. P- P- P-3 -point teaching (window comparat ) This method is used to set the threshold range by conduction the -point teaching. When perfming the -point teaching (window comparat ), preset Window comparat in the sensing of the PRO. F the refer to section, PRO. When conducting the teaching, use sensing objects (P- and P-) whose distance are different from each other.. key when the sensing object P- is present (st time).. key when the sensing object P- is present (second time). P- nd time (Threshold _SL) Threshold surface st time (Threshold _SL) P- 3. key when the sensing object P-3 is present (3rd time).. key when the sensing object P- is present (st time). Stable sensing is possible.. key when the sensing object P- is present (second time). Stable sensing is not possible. Stable sensing is possible. 3
Span adjustment in Rising differential Trailing differential This is used to cancel the gradual changes in the measured values and to only detect sudden changes. To use the Rising differential Trailing differential, preset Rising differential oder Trailing differential in the sensing of the PRO. F the method, refer to section, PRO. The threshold can be set by using the threshold value fine adjustment function, see section 8, Threshold value fine adjustment function. When perfming a fine adjustment of the threshold of, press the UP key key. After is displayed, the fine adjustment of the threshold can be perfmed. UP/ key UP/ key key (automatically set after 3 ). key.. UP key key to select the span. 9 Peak / bottom hold function The peak / bottom hold function is f displaying the peak value and the bottom value. When the zero set function is executed while the peak / bottom hold function is set to Peak hold Bottom hold, the held measured value will be reset. key and UP key simultaneously f 3 UP/ key Select key Sht span Long span 3. key to set the span. (automatically set after 3 ) 8 Threshold value fine adjustment function The fine adjustment of the threshold can be perfmed in the measurement display. The fine adjustment of the threshold can be perfmed even after teaching. Nmal sensing, Rising differential and Trailing differential UP/ key UP/ key key (automatically set after 3 ) Digital display Description Hold function release Peak hold Bottom hold 0 Zero set function Function Releases the hold status, and s the current measured value Holds maximum measured value Holds minimum measured value The zero set function is the function to compulsy set the measured value to zero. The zero set indicat (yellow) will turn when the zero set is valid. When the display is set to Offset, the zero set function cannot be set. Zero set Window comparat When the sensing is set to window comparat, the display and can be changed only by pressing the key f second. UP and key simultaneously f 3 key second Change the threshold value display 4
Zero set release Arrow description in figures will be displayed during this period. Arrow Description key Press UP key key Press key The releasing of the zero set from an external operates as in the following figure. >0ms s Zero set Zero set release When the power is turned again, zero set from external can be released. At this time, the zero set will not be saved. Even when the zero set is set in the sens, the zero set can be set released from an external. However, when the power is turned again, the zero set set in the sens will be displayed. Key lock function The key lock function is to prevent acceptance of key operations, so that the conditions in each are not changed accidentally. When the key operation is perfmed after the key lock is set, will be displayed on the digital display. Key lock key and key simultaneously f 3 Key lock release key and key simultaneously f 3 PRO Part description key f 3 seconds me to switch to PRO MODE. The PRO indicat (yellow) will turn when the PRO MODE is active. To return to the measurement display, press the key again f 3 seconds me. Setting Default Description Response speed Output operation Sensing Hysteresis External Timer Display Hold ECO Reset HG-C030: HG-C050: HG-C00: Set the response time. : High precision 0ms : Standard 5ms : High speed.5ms Select the control operation. : Light-, : Dark- Set the sensing. : Nmal sensing : -point teaching (Window comparat ) : -point teaching (Window comparat ) : 3-point teaching (Window comparat ) : Trailing differential : Trailing differential Set the hysteresis width. HG-C030: 0.00 to 5.00mm HG-C050: 0.0 to 5.00mm HG-C00: 0.0 to 35.00mm Set the external. : Zero set function, : Teaching function : Light emitting stop function : Trigger function Set the timer operation. The timer time is fixed at 5ms. : No timer, : -delay timer : -delay timer : One-shot timer The display of the measured value can be changed. : Nmal : Invert : Offset Set the control and the analogue operation when a measurement err occurs (insufficient light intensity, saturation of light intensity, out of measurement range). : Hold : Hold The digital display can be set to go when key operation is not perfmed f 30 Current consumption can be reduced. : ECO : ECO Return to the default (facty ). : Reset NG : Reset OK 4 3 No. Item PRO indicat (Yellow) key (Select) 3 UP key (Select) 4 key () 5
Procedure display 3 Err indication Response time Sensing External : Press f 3 seconds Output operation Hysteresis High precision Light- Nmal sensing Standard Dark- Trailing differential Hysteresis width Zero set function -point teaching Window comparat Rising differential High speed UP key : Increases hysteresis width key : Decreases hysteresis width Teaching function -point teaching Window comparat 3-point teaching Window comparat Light emitting stop function Trigger function In case of err, attempt the following measures. Err indication Hold - - - - Hold Measured value blinks Description Insufficient amount of reflected light. The sensing object is out of the sensing range. Flash memy is damaged passed its life expectancy. Load of the sensing is shtcircuited causing an over-current to flow. The semiconduct laser is damaged passed its life expectancy. When zero set is set, the measurement is not perfmed nmally. Since the display is set to Offset, the zero set function can not be used. During teaching, the measurement is not perfmed nmally. Solution Confirm that the sensing distance is within the specification range. Adjust the installation angle of the sens. Please contact our office. Turn the power and check the load. Please contact our office. Confirm that the sensing distance is within the specification range. Set the display to any except Offset. Confirm that the sensing distance is within the specification range. System err Please contact our office. Timer No timer -delay -delay One-shot Hold ECO Setting Reset Display Nmal Invert Offset Response time Hold ECO Reset NG Hold ECO Reset OK 4 Cautions This product has been developed / produced f industrial use only. Make sure that the power supply is befe starting the wiring. If the wiring is perfmed increctly, it will cause a failure. Do not run the wires together with high-voltage lines power lines, put them in the same raceway. This can cause malfunction due to induction. Verify that the supply voltage variation is within the rating. If power is supplied from a commercial switching regulat, ensure that the frame ground (F.G.) terminal of the power supply is connected to an actual ground. If noise generating devices (switching regulats, inverter mots, etc.) are used around the sens mounting area, make sure to connect the frame ground (FG) terminal of the device. Do not use this product during the transient state when the power supply is turned. The overall length of the cable can be extended to 0m maximum with a cable size of max. 0.3mm. Make sure that stress by fcible bend pulling is not applied to the sens cable joint. Although it depends on the type, light from rapid start type high frequency lighting type, fluescent lights, sunlight and etc. may affect the sensing, therefe make sure to prevent direct incident light. This product is suitable f indo use only. Keep water, oil, fingerprints and etc. which reflect light, dust particles etc. which interrupt the light, away from the emitting / receiving surfaces of this product. If contaminants adhere to the surface, wipe off with a dust-free soft cloth, lens cleaning paper. Do not use the sens in locations where there is excessive vap, dust etc. in an atmosphere where crosive gases, etc. are generated. Take care that the product does not come in contact with oil, grease, ganic solvents such as thinner, etc., strong acid alkaline. Make sure to turn the power supply, befe cleaning the light emitting / receiving windows of the sens head. 6
4 Specifications In case of err, attempt the following measures. 3 This is the size in the measurement center distance. These values were defined by using /e ( 3.5%) of the center light intensity. Due to leak light outside the specified area, the reflectance around the detecting point may be higher than at the point and this may affect the measurement value. Model No. Type NPN PNP center distance center 30mm type center 50mm type center 00mm type HG-C030 HG-C050 HG-C00 HG-C030-P HG-C00-P HG-C00-P 30mm 50mm 00mm range ±5mm ±5mm ±35mm Repeatability 0µm 30µm 70µm Linearity Temperature characteristic ±0.%F.S. 0.03%F.S./ C Beam diameter 3 ø50µm ø70µm ø0µm Light source Supply voltage Power consumption Control Output operation Shtcircuit protection Analogue Response time External Protection Red semiconduct laser class (JIS / IEC / GB) / class II (FDA) Max. : mw, emission peak wavelength: 655nm - 4V DC ±0%, Ripple P-P 0% max. 40mA max. (at 4V DC supply voltage), 60mA max. (at V DC supply voltage) NPN type: NPN open-collect transist Maximum sink current: 50mA Applied voltage: 30V DC max. (between control to 0V) Residual voltage:.5v max. (at 50mA sink current) Leakage current: 0.mA max. PNP type: PNP open-collect transist Maximum source current: 50mA Applied voltage: 30V DC max. (between control to +V) Residual voltage:.5v max. (at 50mA source current) Leakage current: 0.mA max. Switchable either Light- Dark- Incpated (auto reset type) Output range: 0 to 5V (at alarm: +5.V) Output impedance: 00Ω Switchable between.5ms / 5ms / 0ms NPN type: NPN non-contact Input conditions Invalid: +8 to +V DC open Valid: 0 to +.V DC Input impedance: 0kΩ IP67 (IEC) Degree of pollution Ambient temperature Ambient humidity Ambient illuminance Operating altitude Cable Material Weight Applicable standard PNP type: PNP non-contact Input conditions Invalid: 0 to +0.6V DC open Valid: +4 to +V DC Input impedance: 0kΩ -0 to +45 C (no dew condensation icing allowed), Stage: -0 to +60 C 35 to 85% RH, Stage: 35 to 85% RH Incandescent lamp: Acceptance surface illuminance 3,000lx max.,000m max. 0.mm 5-ce composite cable, m long Enclosure: Aluminum die-cast, Front cover: Acrylic 35g (without cable), 85g (including cable) EMC Directive Compliance, FDA Standard m The values are measured in unspecified measurement conditions. The subject is white ceramics. This is based on the FDA Standard, accding to Laser Notice No. 50 of the FDA Standard. 7 http://panasonic.net/id/pidsx/global Overseas Sales Division (Head Office) 43- Ushiyama-cho, Kasugai-shi, Aichi, 486-090, Japan