TM TM MCG-5X 5-axes Gantry Type Machining Center BUFFALO MACHINERY CO., LTD. 56, Lane 318, Der Sheng Road, Ta Ya, Taichung City, Taiwan, R.O.C. P.O. Box 32, Ta Ya, Taichung City, Taiwan R.O.C. Tel: 886-4-25 6 3 59 Fax: 886-4-25 6 3 69 E-mail: info@mail.buffalo.com.tw www.buffalo.com.tw National Award of Outstanding 28 ISO 141:24 EMS 546518 ISO 91:28 FM 538421 Aug. 212
Indefectible 5 axis machine from MICROCUT A dvanced Gantry construction and most powerful structure, developed to achieve the best working conditions even machining most complex workpieces, It can provide reliable precision and performances. 5 axes continuous working is provided by high dynamics from tool motion (3 axes) and working piece motion (2 axes). Both rotary axis of table are driven by high torque built-in motors (no trunnions) directly. Y axis with double linear measuring scales can perform high accuracy. Z slide traverse strongly is fixed with 3 roller guideways. T he design and the choice of components used in this machine are strictly subjected to rigorous analysis of quality, and carefully tested to perform perfectly in 5 axes. As final result, the performances in most complicated shapes and different surfaces are executed smoothly with utilization of highest cutting technology. Die & mold making High kinetic energy process 5 axes machine simultaneously and the loading capacity up to 1kgs. Medical engineering High precision, high efficiency. Aerospace Precision in perfection Mechanical engineering Perfectly finish on complex parts or solid material in one setting. Subcontract industry Precise and reliable Automobile industry High availability, mass volume 1 2
Advanced Gantry Design High rigidity & precision performance with gantry construction. G Twin driving feed system simultaneous movement in Y direction Machine highlights Gantry construction of cast iron base offers high rigid construction, precision performance and stress released 5 axes simultaneous machining function Various spindles for selection In-line spindle 12/15 or 18/24 electronic spindle High accuracy rotary table is driven and tilted by high torque motors Large working space Various ATC packages for choice 2 Roller linear guide ways on Y axis 3 Roller linear guide ways on Z axis Anti-friction linear guide way The large diameter roller type linear guide ways on all axes, designed for rigidity structure & high speed movement. Heidenhain Linear scale(opt.) Linear scales are applied to ensure exact axis positioning under fluctuating temperatures. Collision protection With complicated machining, the collision protection function protect the spindle and table. Working interference free. Large working area Large space for free movement in the working area High torque driven table With super high table loading capacity at 1 kgs. Accessibility Easy for parts loading/unloading Pick up magazine Driven by servo motors, offering stable & rapid tool changing action Less interference with working area. 3-roller guideways Z-axis Double linear measuring scales Y-axis 3 4
-X -Y +Z -Z +A +Y +X A wide selection of spindles includes 18 or 24 high power core cooled motorized spindle or in-line 12 & 15 mechanical spindles are available. The cutting tools are securely drawn into the spindle by the preloaded spring package of the integrated power draw bar. 2 Bars coolant through-spindle coolant system is standard on MCG-5X 5 axis machining center, which will increase tool life, allowing higher cutting speeds, and clearing chips during deep-hole drilling and blind-pocket milling. Torque & Horsepower In-line spindle 12/15(Fanuc) Torque Output (N-m) () 15 2 +C -C -A Y connection connection 1 126.2 12 15 12.3 9 5. 3 min operating zone Continuous operating zone 18.5 18 16 15 14 12 11 1 6 5.3 8.5 45 6 W A. C axis torque motor Complex machining more than 3-axes can do! Highlight Large space for free movement in the working area With super high table load capacity at 1 kgs No chips remain on table Workpiece can swing & rotate in U shape High torque built-in motors on A & C axis High resolution encoders on A axis & C axis Rotary table Torque / Horsepower Chart Data BT4 Spindle Motor FANUC αt15 ISO Spindle Taper CAT4 Motor Output 15 / 18.5 kw DIN DIN 6981(#4) Gear Ratio - Spindle Speed 15RPM Pulley Ratio - In-line spindle 12/15(Siemens/Heidenhain) Torque (N-m) 28 251245 2921 15 14 126 15 95.5.3 28. 3 26.3 1.1.9 14.3 15 4.8 max 4 2 8 11215 1425 5 SPINDLE () Output () 56 52.5 49 14 Continuous rating() 6.6 3.2 6 3.2 3.8 5 515 3 45 5 9 1512115 2 24 SPINDLE () Torque / Horsepower Chart Data BT4 Spindle Motor SIEMENS 1PH8133-1LG2-3MA1 ISO Spindle Taper CAT4 Motor Output 2/52.5 DIN DIN 6981 Spindle Speed 15 RPM Gear Ratio Pulley Ratio - 1:1 4.5 2 42 28 21 19 2 dia 1 2/25kw 18 or 24 26 25 24 22 2 16 12 8 4 Horsepower Chart / Torque Chart Continuous 3 min Continuous N-m 3 min 39.8 31.8 9.9 8 3 9 12 15 18 21 24 SPINDLE () H A Table size Unit 63 65/8 Tilting-A axis Degree +12 / -12 +12 / -12 +12 / -12 +12 / -12 Rotary-C axis A axis Max. speed () C axis Max. speed () A axis power C axis power Max. tourqe-a axis() Max. tourqe-c axis() Max. Loading capacity Max. cutting diameter (A) Max. cutting height (H) Degree kgs 36 5 1 3.96 1.95 189 62 85 5 36 16.6 1 5. 1.95 1638 62 5 36 5 1 13.6 13.1 2 125 12 63 5 36 5 1 x2 18.8 19x2 18 1 65/8 5 Note:63 will be instead by 65 table after stock run out. New 65 & 8 table provides Dual A-axis motor driving design. 5 dia 23 25/kw 18 Low-speed winding output ( Y connection) High-speed winding output ( connection) 25 5 S6/4% S6/4% 1 15 2 25 3 4 45 5 28 4 SPINDLE () N-m 119.4 85.2 1.1 5.8 25 2 S6/4% 4 8 1 12 14 1 18 4 SPINDLE () 6 S6/4% N-m 1.1 5.8 18.6 13.3
Twin magazine Settle up on machine base Less interference with working area Driven by servo motors Easy tool loading design Various-choice design with two stations for more magazines space User-friendly designed "smart tool-load station" Interference drawing ( Red word represent for MCG-5X 63 ) 3 6 3 82 58.5 311.5 63 8 9 255 2 5 155 125 5 1 Foundation drawing 25 Pick-up magazine 5 Magazine capacity : 32, 48, 64 (32X2), 96 (48X2), 12(6x2) Max. tool length : 3 Max. tool diameter : 5 Max. tool diameter adjacent station empty: 125 Max. tool weight : kgs Change time of adjacent tool : 3 sec. Layout drawing 13 199 6.5 585 12.5 92 5 9 313 12 53 5 6 63 66 23 65 13 2 15 5 38 256 1 CTS 53 Laser tool setter Non-contaction laser tool setting ( on request ) 82 13 46.5 585 12.5 92 64 12 11 199 45 3325 38 185 23 5 38
Kinematics opt. (on request) MCG-5X is equipped with advanced CNC functions to meet complex works for HSM CNC control Heidenhain itnc53 HSCI 15.1 TFT monitor Block process time of.5ms NC program memory 21GB on SSDR solid state disk USB & RS232 functions Ethernet network Look ahead of 256 block (look ahead of 124 block is also available upon request) 3D tool length compensation function Dynamic collision monitoring (DCM) function 5-axis machining (TCPM) function Smart NC Different M code selection for table difference loading weight Controller with integrated dual-safety technology (meets European Standard EN13849-1 & EN 13849-2) SIEMENS 84DSL & Fanuc control available upon request TECHNICAL DATA Description Unit MCG-5X 63 MCG-5X 8 MCG-5X ADVANCED GANTRY DESIGN Rotary table top diameter 63 8 Tilting axis A degree +12 / -12 +12 / -12 +12 / -12 Table Rotary axis C degree 36 36 36 T-slots (number x width) X 9 9 X 9 X 5 Max. weight on table kgs 12 1 /85 X axis 6 6 6 Linear Travels Y axis 82 82 82 Z axis Spindle taper ISO4 Spindle 1-2 Spindle 3-5 Tooling available BT4/DIN6981/CAT4 Spindle speed 1 12 Spindle speed 2 15 Spindle motor output -S6-speed 1 kw 18.5/28 Spindle motor output -S6-speed 2 kw 15/21 Spindle taper HSK-A63 Spindle housing diameter & speed 3 1(18) Spindle housing diameter & speed 4 1(24) Spindle housing diameter & speed 5 23(18) Spindle motor output -S6-speed 3,4 kw 2-25 Spindle motor output -S6-speed 5 kw 25- Spindle torque -S6-speed 3,4 32-4 Spindle torque -S6-speed 5 8-13 Max. spindle speed 18 / 24 Speed change dia. ø1 Continuous dia. ø 23-Y- Distance from spindle nose to rotary table clamping surface 112-12(in-line); 155-55(ø1spindle); 12-2(ø23 spindle) Tool Magazine Feed Rate Accuracy Connection to the Mains Pneumatic System Tool Cooling System Machine Data Tool change mode Magazine capacity Max. tool length Max. tool diameter Max. tool diameter - adjacent stations empty Max. tool weight Change time of adjacent tool Rapid traverse X/Y/Z Max. speed - axis A Max. speed - axis C Acceleration X/Y/Z Measuring system Repeatability Positioning accuracy Max. total machine input Air operating pressure Max. tank capacity Max. total coolant capacity Weight Lay-out with acessories (L x W x H) *Specifications are subject to change without notice. kgs sec. M/min. m.s -2 KVA kg/cm 2 L L kgs pick-up 32, 48, 64 (32X2), 96 (48X2), 12(6x2) 3 5 125 3 6 5 1 direct.4.8 85 5 33 425 19, 415 x 455 x Work piece probe (on request) Auto roof 9 Standard accessories: CNC controller Heidenhain itnc53 HSCI or Siemens or Fanuc Pick-up tool magazine 32 tools Pneumatic counter weight Hydraulic system Central lubrication Working space light High pressure chip flash system Chip conveyor Circulating liquid cooling system for spindle and rotary table Coolant through spindle with high pressure pump 2 bar (built-in type) CE norms Lamp of cycle finish and alarm Water gun Ethernet Tool kit, leveling bolts, pads and nuts RS232 port Portable MPG Water chiller device 1 Standard functions of itnc 53 HSCI controller Heidenhain software option 1 & 2 Heidenhain DNC function Heidenhain DCM collision function EMC Optional accessories: Linear scales for 3 axes Robot for automatic operation Reference ball for Kinematic opt. Laser tool setter Work piece probe Heat exchanger ATC more than 32 tools Smart tool-load station Air conditioner for electric cabinet Cooling lubricant for built-in spindle