General information Actuator controls AC 01.2 for controlling multi-turn actuators of the SA/SAR.2 type range and part-turn actuators of the SQ/SQR.2 type range with interface. Features and functions Power supply Standard voltages AC: 3-phase AC current 1-phase AC current Volt 380 400 415 440 460 480 500 Volt 110, 115, 120 220, 230, 240 Hz 50 50 50 60 60 60 50 Hz 60 50 External supply of the electronics (option) Current consumption Special voltages AC: 3-phase AC current 1-phase AC current Volt 220 230 240 525 575 575 600 660 690 Volt 208 Hz 50 50 50 50 50 60 60 50 50 Hz 60 Permissible variation of mains voltage: ±10 % Permissible variation of mains voltage: ±30 % (option) Permissible variation of mains frequency: ±5 % Special voltages DC: (on request) DC Voltages Volt 24 48 60 110 125 220 Permissible voltage deviation: (on request) 24 V DC: +20 %/ 15 %, Current consumption: Basic version approx. 250 ma, with options up to 500 ma External power supply must have reinforced insulation against mains voltage in accordance with IEC 61010-1 and may only be supplied by a circuit limited to 150 VA in accordance with IEC 61010-1. Current consumption of controls depending on mains voltage: For permissible variation of mains voltage of ±10 %: 100 to 120 V AC = max. 740 ma 208 to 240 V AC = max. 400 ma 380 to 500 V AC = max. 250 ma 515 to 690 V AC = max. 200 ma For permissible variation of mains voltage of ±30 %: 100 to 120 V AC = max. 1,200 ma 208 to 240 V AC = max. 750 ma 380 to 500 V AC = max. 400 ma 515 to 690 V AC = max. 400 ma Overvoltage category Category III according to IEC 60364-4-443 Rated power Actuator controls are designed for rated motor power (refer to Electrical data Multi-turn/ Part-turn actuators) Switchgear Standard: Reversing contactors (mechanically and electrically interlocked) for AUMA power classes A1/A2 Options: Reversing contactors (mechanically and electrically interlocked) for AUMA power class A3 Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators) for AUMA power classes B1, B2 and B3 The reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high number of starts, we recommend the use of thyristor units. For the assignment of AUMA power classes, please refer to Electrical data Multi-turn /Part-turn actuators. Control and feedback signals Via interface Y006.711/003/en Issue 2.15 Page 1/6
interface with additional input signals (option) Control voltage and current consumption of optional, digital additional inputs Status signals interface with additional output signals (option) 2 free analogue inputs (0/4 20 ma), 4 free digital inputs - Signal transmission is made via fieldbus interface Inputs OPEN, STOP, CLOSE, EMERGENCY, I/O interface, MODE (via opto-isolator thereof OPEN, STOP, CLOSE, MODE with one common and EMERGENCY, I/O interface respectively without common) - Control inputs: OPEN, STOP, CLOSE, EMERGENCY - I/O interface: Selection of control type (fieldbus or additional input signals) - MODE: Selection between open-close duty (OPEN, STOP, CLOSE) or modulating duty (0/4 20 ma position setpoint) - Additionally 1 analogue input (0/4 20 ma for position setpoint) Inputs OPEN, STOP, CLOSE, EMERGENCY, I/O interface, MODE (via opto-isolator thereof OPEN, STOP, CLOSE, MODE with one common and EMERGENCY, I/O interface respectively without common) - Control inputs: OPEN, STOP, CLOSE, EMERGENCY - I/O interface: Selection of control type (fieldbus or additional input signals) - MODE: Selection between open-close duty (OPEN, STOP, CLOSE) or modulating duty (0/4 20 ma position setpoint) - Additionally 1 analogue input (0/4 20 ma) for setpoint position and 1 analogue input (0/4 20 ma) for actual process value Standard: 24 V DC, current consumption: approx. 10 ma per input Options: 48 V DC, current consumption: approx. 7 ma per input 60 V DC, current consumption: approx. 9 ma per input 115 V DC, current consumption: approx. 15 ma per input 100 120 V AC, current consumption : approx. 15 ma per input All input signals must be supplied with the same potential. Via interface Additional, binary output signals (only available in combination with additional input signals (option)) - 5 potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load) Default configuration: End position CLOSED, end position OPEN, selector switch REMOTE, torque fault CLOSE, torque fault OPEN - 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load) Default configuration: Collective fault signal (torque fault, phase failure, motor protection tripped) - 5 potential-free change-over contacts with one common, max. 250 V AC, 1 A (resistive load) - 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load) - 6 potential-free change-over contacts without one common, max. 250 V AC, 5 A (resistive load) - 4 mains failure proof potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load), 1 potential-free NO contact, max. 250 V AC, 1 A (resistive load), 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load) - 4 mains failure proof potential-free NO contacts, max. 250 V AC, 1 A (resistive load), 2 potential-free NO contacts, max. 250 V AC, 1 A (resistive load), All binary output signals must be supplied with the same potential. Analogue output signal for position feedback - Galvanically isolated position feedback 0/4 20 ma (load max. 500 Ω) Local controls Standard: Selector switch: LOCAL - OFF - REMOTE (lockable in all three positions) Option: Push buttons: OPEN, STOP, CLOSE, RESET - Local STOP The actuator can be stopped via push button STOP of local controls if the selector switch STOP is in position REMOTE. (Not activated when leaving the factory.) 6 indication lights: - End positions and running indication CLOSED (yellow), torque fault CLOSE (red), motor protection tripped (red), torque fault OPEN (red), end position and running indication OPEN (green), Bluetooth (blue) Graphic LC display: illuminated Special colours for the indication lights: - End position CLOSED (green), torque fault CLOSE (blue), torque fault OPEN (yellow), motor protection tripped (violet), end position OPEN (red) Y006.711/003/en Issue 2.15 Page 2/6
Bluetooth communication interface Application functions Standard: Safety functions Monitoring function Diagnostic function Bluetooth class II chip, version 2.1: with a range up to 10 m in industrial environments, supports the SPP Bluetooth profile (Serial Port Profile). Required accessories: AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) Options: Selectable type of seating, limit or torque seating for end position OPEN and end position CLOSED Torque by-pass: Adjustable duration (with adjustable peak torque during start-up time) Start and end of stepping mode as well as ON and OFF times: can be set individually for directions OPEN and CLOSE, 1 to 1,800 seconds Any 8 intermediate positions between 0 and 100 %, reaction and signal behaviour programmable Running indication blinking: can be set Positioner: - Setpoint position via interface - Automatic adaptation of dead band (adaptive behaviour selectable) - Change-over between OPEN-CLOSE control and setpoint control via fieldbus PID process controller: with adaptive positioner, via 0/4 20 ma analogue inputs and Modbus TCP/IP for process setpoint and actual process value Multiport valve: up to 12 positions, signals (pulse or edge) Automatic deblocking: up to 5 operation trials, travel time in opposite direction can be set Static and dynamic torque recording for both rotation directions with torque measurement flange as additional accessory EMERGENCY operation (programmable behaviour) - Via additional input (option, low active) or via fieldbus interface - Reaction can be selected: Stop, run to end position CLOSED, run to end position OPEN, run to intermediate position - Torque monitoring can be by-passed during EMERGENCY operation - Thermal protection can be by-passed during EMERGENCY operation (only in combination with thermoswitch within actuator, not with PTC thermistor). Release of local controls via fieldbus interface: Thus, actuator operation can be enabled or disabled via push buttons on the local controls. Local STOP: - The actuator can be stopped via push button STOP of local controls if the selector switch is in position REMOTE. (Not activated when leaving the factory.) Interlock for main/by-pass valve: Enabling the operation commands OPEN or CLOSE via two digital inputs EMERGENCY Stop push button (latching): interrupts electrical operation, irrespective of the selector switch positions. PVST (Partial Valve Stroke Test): programmable to check the function of both actuator and actuator controls: Direction, stroke, operation time, reversing time Valve overload protection: adjustable, results in switching off and generates fault signal Motor temperature monitoring (thermal monitoring): results in switching off and generates fault indication Monitoring the heater within actuator: generates warning signal Monitoring of permissible on-time and number of starts: adjustable, generates warning signal Operation time monitoring: adjustable, generates warning signal Phase failure monitoring: results in switching off and generates fault signal Automatic correction of rotation direction upon wrong phase sequence (3-ph AC current) Electronic device ID with order and product data Logging of operating data: A resettable counter and a lifetime counter each for: - Motor running time, number of starts, torque switch trippings in end position CLOSED, limit switch trippings in end position CLOSED, torque switch trippings in end position OPEN, limit switch trippings in end position OPEN, torque faults CLOSE, torque faults OPEN, motor protection trippings Time-stamped event report with history for setting, operation and faults: - Status signals according to NAMUR recommendation NE 107: "Failure", "Function check", "Out of specification", "Maintenance required" Torque characteristics (for version with MWG in actuator): - 3 torque characteristics (torque-travel characteristic) for opening and closing directions can be saved separately. - Torque characteristics stored can be shown on the display. Motor protection evaluation Standard: Monitoring the motor temperature in combination with thermoswitches within actuator motor Options: Thermal overload relay in controls combined with thermoswitches within actuator PTC tripping device in combination with PTC thermistors within actuator motor Y006.711/003/en Issue 2.15 Page 3/6
Electrical connection Standard: AUMA plug/socket connector with screw-type connection Options: Terminals or crimp connection Gold-plated control plug (pins and sockets) Threads for cable entries Standard: Metric threads Options: PG-threads, NPT-threads, G-threads Wiring diagram (basic version) TPCAC000-1A1-A5E0 TPA00R1AA-0A1-000 Further options for Non-intrusive version with MWG in the actuator Setting of limit and torque switching via local controls Torque feedback signal Wiring diagram (basic version) Via interface Galvanically isolated analogue output 0/4 20 ma (load max. 500 Ω) (option), only possible in combination with output contacts TPCAC000-1A1-A5E0 TPA00R100-0I1-000 Settings/programming the interface Setting the fieldbus address Baud rate, parity and Modbus address are set via the display of the AC 01.2 Setting the Modbus gateway Settings are made via web server Default settings of the IP interface: IP Address Selection Address Type Static IP Static IP Address 192.168.255.1 Subnet Mask 255.255.0.0 Default gateway 192.168.0.1 Genearl interface data Communication protocol according to IEC 61158 and IEC 61784 Network topology Transmission medium Star structure, point-to-point wiring IEC IEEE 802.3, cable recommendation: Cat.6 A Transmission rate/cable length Baud rate of 10/100 Mbits/s Maximum cable length: 100 m Supported Modbus functions (services) 01 Read Coil Status 02 Read Input Status 03 Read Holding Registers 04 Read Input Registers 05 Force Single Coil 15 (0FHex) Force Multiple Coils 06 Preset Single Register 16 (10Hex) Preset Multiple Registers 17 (11Hex) Report Slave ID 08 Diagnostics: 00 00 Loopback 00 10 (0AHex) Clear Counters and Diagnostic Register 00 11 (0BHex) Return Bus Message Count 00 12 (0CHex) Return Bus Communication Error Count 00 13 (0DHex) Return Bus Exception Error Count 00 14 (0EHex) Return Slave Message Count 00 15 (0FHex) Return Slave No Response Count 00 16 (10Hex) Return Slave NAK Count 00 17 (11Hex) Return Slave Busy Count 00 18 (12Hex) Return Character Overrun Count Y006.711/003/en Issue 2.15 Page 4/6
Commands and signals of the interface Process representation output (command signals) Process representation input (feedback signals) Process representation input (fault signals) Behaviour on loss of communication OPEN, STOP, CLOSE, position setpoint, RESET, EMERGENCY operation command, enable LOCAL, Interlock OPEN/ CLOSE End positions OPEN, CLOSED Actual position value Actual torque value, requires magnetic limit and torque transmitter (MWG) in actuator Selector switch in position LOCAL/REMOTE Running indication (directional) Torque switches OPEN, CLOSED Limit switches OPEN, CLOSED Manual operation by handwheel or via local controls Analogue (2) and digital (4) customer inputs Motor protection tripped Torque switch tripped in mid-travel One phase missing Failure of analogue customer inputs The behaviour of the actuator is programmable: Stop in current position Travel to end position OPEN or CLOSED Travel to any intermediate position Execute last received operation command Service conditions Use Indoor and outdoor use permissible Mounting position Any position Installation altitude 2,000 m above sea level > 2,000 m above sea level on request Ambient temperature Standard: 30 C to +70 C Humidity Up to 100 % relative humidity across the entire permissible temperature range Enclosure protection according to EN 60529 Standard: IP68 with AUMA 3-phase AC motor/1-phase AC motor For special motors, differing enclosure protection is possible Option: DS Terminal compartment additionally sealed against interior (double sealed) According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Duration of continuous immersion in water: Max. 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion. Pollution degree according to Pollution degree 4 (when closed), pollution degree 2 (internal) IEC 60664-1 Vibration resistance Resistance against vibration can be given on request according to IEC 60068-2-6 Corrosion protection Standard: KS Suitable for use in areas with high salinity, almost permanent condensation, and high pollution. Options: KX Suitable for use in areas with extremely high salinity, permanent condensation, and high pollution. Top coat Double layer powder coating Two-component iron-mica combination Colour Standard: AUMA silver-grey (similar to RAL 7037) Option: Available colours on request Y006.711/003/en Issue 2.15 Page 5/6
Accessories Wall bracket For AC 01.2 mounting separately from the actuator, including plug/socket connector, connecting cable on request Recommended for high ambient temperatures, difficult access, or heavy vibration during service. Cable length between actuator and AC 01.2 max. 100 m. (Not suitable for version with potentiometer in the actuator.) Instead of the potentiometer, the actuator has to be equipped with an electronic position transmitter. (Cable length for non-intrusive version with MWG in the actuator max. 100 m requires separate data cable for MWG.) AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) Programming software Torque measurement flange DMF Accessory for torque measurement for SA/SAR 07.2 to SA/SAR 16.2 Further information Weight EU Directives Reference documents Approx. 7 kg (with AUMA plug/socket connector) Electromagnetic Compatibility (EMC): (2004/108/EC) Low Voltage Directive: (2006/95/EC) Machinery Directive: (2006/42/EC) Brochure Electric actuators for industrial valve automation Dimensions Multi-turn actuators with AUMATIC integral controls Dimensions Part-turn actuators with AUMATIC integral controls Y006.711/003/en Issue 2.15 Page 6/6