System-on-Chip Design Beyond 50 GHz

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System-on-Chip Design Beyond 50 GHz Sorin Voinigescu, Michael Gordon, Chihou Lee, Terry Yao, Alain Mangan, and Ken Yau University of Toronto July 20, 2005 1

Outline Motivation Optimal sizing of active and passive devices at mm waves 60-GHz building block design methodologies 60-GHz SOC example Conclusions 2

Why mm-waves? Speed is free... if you can afford CMOS mask costs! With TI's 2-GHz digital transceiver... the days of RF are (almost) over Larger bandwidth => higher data rates, simpler radio architectures MOSFET scaling improves ft, fmax, NFMIN, gm/i, Rn while VDD saturates Smaller passives with higher Q (except varactors), on-chip antenna feasible for some applications Simpler, smaller area, and lower cost circuits 3

Applications 77-GHz automotive radar (60 million cars produced in 2002) and others... Mm-wave imaging (dental, airport security, 3D inspection of objects) Mm-wave sampling ADCs 60/80 GHz WLAN and Gigabit Ethernet Mm-wave sensors and motes Instrumentation High-speed data communications 4

What can you count on in production today? ft, fmax > 140 GHz for both HBTs and FETs MOS-HBT Cascode ft of MOSFET cascode is < 60% of MOSFET ft Use CS/CE or HBT-based cascodes 5

Device scaling: Can SiGe HBTs reach 500 GHz? 45-nm n-mosfets with strain > 400 GHz? SiGe HBT > 500 GHz with NFMIN=1.6 db @ 60 GHz 6

Impact of scaling on OP1dB Linearity depends on fmax(vgs) flatness at peak Linear voltage swing at input/output decreases with every new node current swing is constant over nodes Current and transistor size must be increased to generate the same power as in older nodes OP1 db IDS VMAX W =50 in 90-nm MOSFETs 8 m OP1 db IC VMAX W =376 in SiGe HBTs 8 m 7

Inductors & transformers... are getting smaller Minimize footprint and stripe width to reduce substrate loss Use series-staked multi-layer design 30 mm T. Dickson et al. IMS-2004 8

Mm-wave vs. RF/microwave design The Good Inductor size becomes comparable to transistor size Optimal transistor size, bias current and power dissipation decrease with frequency CG/CB noise matching becomes coincidental with 50-W matching around 70 GHz The Bad Higher noise, reduced gain, and reduced output power Linearity (IIP1, IIP3) and dynamic range suffer due to lower bias currents, exacerbated by lower breakdown voltages Rn increases making noise matching more sensitive to process variations. The Ugly Test setups are cumbersome and test equipment cost is prohibitive 9

Mm-wave VCO design 1 Colpitts has higher fosc and built-in buffering f osc over cross-coupled topology =2 L L g ' m Q eff osc n MOS C1C2 kc GD C 1 C 2 CL C ' gs 4 C ' gd C ' db W g ' m Q eff osc Colpitts C ' gs C ' sb Bias at optimal NFMIN current density (Jopt) of C1 V1 VOSC C2 RS osc L R S= Q R<0 R= gm 2 C1 C 2 transistor/cascode HBT version has 6-10 db better phase noise due to to higher VOSC In 2 L f m = 2 V osc 1 f m2 1 C1 2 C1 1 C2 2 10

Record low phase noise SiGe BiCMOS VCOs Cascode stage for improved buffering Inductive degeneration for linearity and low noise AMOS varactors for high Q and C ratio C. Lee et al. CSICS-2004 11

Optimal of mm-wave LNA topology: largely unchanged Common emitter/source VOUT VDD low-voltage, low-noise, good linearity, LB RP poor isolation => difficult to separately design input/output network LD CD VOUT np:ns LG Common base/gate VIN low-to-moderate noise, good isolation Cascode (CE+CB, CS+CG,CS+CB) VDD LS poor linearity, difficult to simultaneously match noise and source impedance VDD RP CD LD CD LD LD VBB VIN VIN LS CD VOUT VDD VGG VIN RP VOUT VOUT VDD VDD RP best isolation, low-to-moderate noise, easy to match, good linearity higher supply voltage M VIN LG LG LS LS 12

RF LNA design methodology works beyond 50 GHz! LS = Z0 T cascode G 1 Z in Z O j LG L S j C in 1 LG 2 L S C in ft f 2 VDD RP Z0 RP CD LD h21= VOUT ZSOPT=ZO ZIN=ZO VBB y 21 f T = y 11 j f Y VIN LG Matching of real part of input impedance is LS y 11= f f y 21 j gm ft ft broadband, independent of transistor size, and independent of bias current => can increase current for better linearity Increasing Z0 (to save power) degrades gain. 13

180-nm SiGe HBT vs. 90-nm CMOS LNAs @ 52 GHz VDD=1.5 V LC=430 ph LOUT=430 ph M2 RFOUT RFIN LG=200 ph M1 ID=4.5 ma LE=50 ph identical inductors identical centre frequency gm & inductors dictate performance M. Gordon et al. ESSCIRC-2004 14

Portfolio of 65-GHz SiGe BiCMOS building blocks 67-GHz LNA 64-78 GHz VCO 65 GHz BPSK Transmitter 67-GHz Divider 15

65-GHz Doppler radar transceiver with patch antenna 2.5mm 2.5mm 1mm RX single-ended conversion gain at IF=730MHz 18 Conversion Gain (db) 16 14 12 10 Conversion Gain (db) 8 6 4 2 0-93 -88-83 -78-73 -68-63 -58-53 -48-43 -38-33 -28-23 -18 Pin (64GHz) 16

Conclusions Mm-wave SOCs can be realized in today's production 180-nm SiGe BiCMOS and 90-nm RFCMOS technologies. Circuit topologies and design methodologies are largely unchanged from those used at 2-10 GHz. Mm-wave die size and cost (significantly) smaller than at 2-10 GHz. Low-to-moderate volume products make economic sense in coarser lithography SiGe BiCMOS technology. Testing is the bottleneck... but why bother testing at mm-waves? 17

Acknowledgements Jazz Semiconductor and TSMC for chip fabrication NSERC, Micronet, CITO, Gennum, Jazz Semiconductor and Quake Technologies for funding CFI and OIT for equipment grants CMC and Jaro Pristupa for CAD support 18

n-mosfet characteristic current densities invariant across technology nodes and foundries (65-nm sims only) Peak ft @ 0.3 ma/mm Peak fmax @ 0.2 ma/mm NFMIN @ 0.15 ma/mm 19

Biasing at IpeakfT in power amplifier, linear amplifier, or upconvert mixer Linearity depends on fmax(ids) flatness OIP3 ~ f MAX f MAX 2 2 IC DS vs. gm 2 gm 2 IC DS fmax captures both input (through ft) and output linearity (through gds) But optimal linearity bias corresponds to peak ft : 0.3 ma/mm Allows for 400 ma/mm(p-p) or 460 mvp-p of linear swing 20

The mirage of the linearity sweet-spot OIP3 ~ f MAX 2 f MAX 2 V GS vs. gm 2 gm OIP3 ~ 2 VGS f MAX 2 f MAX IC2 DS gm vs. 2 gm 2 IC DS Small signal linearity (oxymoron?) vs. large signal linearity! 21

Why AMOS vs. pn-junction varactors @ mm-waves? Higher Q Larger cap. ratio Linear tuning curve Lower supply voltage Use minimum finger length and width for highest Q C. Lee et al. CSICS-2004 22

Mm-wave circuit design guidelines Use RF-like lumped rather than distributed passives: Inductor vs. t-line tanks and matching networks Transformers vs. hybrid couplers Inductor/MIM poly-phase filter vs. 90deg hybrid coupler Isolation remains biggest issue: Possible to have ground plane below inductors to improve isolation Patch antenna with M1 ground plane 23

SiGe HBT LNA: Linearity Measurements Measured 1dB compression at 50 GHz (VCC=3.3V) Input 1 db compression point of -14 dbm Output 1 db compression point of 3 dbm M. Gordon et al. ESSCIRC-2004 24