AB0 Specifictions/Instructions ACTIVAL TM Motorized TwoWy Vlve with FlngedEnd Connection (PN16 / GG0) Overview ACTIVAL TM Model VY1 J is series of motorized twowy vlves with flngedend connection. Rotry vlve nd ctutor re integrted in single unit. Vlve size rnges from DN1 (1/ ) to DN80 (3 ), nd vlve body rting corresponds to ISO PN16. Actutor hs reversible synchronous motor, which opertes t low voltge of 4 V AC. kinds of control signls re vilble to operte ACTIVAL. 1. Nominl 13 Ω feedbck potentiometer (builtin): Provides proportionl control in combintion with DDC controller (e.g., Infilex TM GC Model WY111).. Nominl 13 Ω resistnce input: Provides proportionl control in combintion with proportionl controlled electric controller (e.g, Neostt Model TY900_Z, Model TY9800). 3. 40 ma DC input: Provides proportionl control in combintion with DDC controller (e.g., Infilex TM GC Model WY111, Model R3/ R36). 4. 10 V DC input: Provides proportionl control in combintion with DDC controller (e.g., Infilex TM AC Model WY11).. 010 V DC input: Provides proportionl control in combintion with DDC controller. * DDC: Direct Digitl Control Fetures Compct nd lightweight: Rotry motor ctulizes smll body nd light weight. Vlve nd ctutor integrted in single unit: Pressembled body requires no djustment. A vriety of control signls vilble: Nominl 13 Ω feedbck potentiometer Nominl 13 Ω resistnce input 40 ma DC input 10 V DC input 010 V DC input Vlve for chilled/hot wter control nd for stem control pplicble to high differentil pressure, with lrge Cv vlue, wide rngebility, nd low lekge. Durble ctutor with low power consumption. Equl percentge flow chrcteristic. 10 V DC output (for position feedbck) vilble with 40 ma DC input, 10 V DC input, nd 010 V DC input types. * Although our compny nme chnged from Ymtke Corportion to Azbil Corportion on April 1, 01, our former logo remins on this product. 1 010 01 Azbil Corportion All Rights Reserved.
AB0 Sfety Precutions Plese red instructions crefully nd use the product s specified in this mnul. Be sure to keep this mnul ner by for redy reference. Restrictions on Use This product ws developed, designed, nd mnufctured for generl ir conditioning use. Do not use the product in sitution where humn life my be t risk or for nucler pplictions in rdition controlled res. If you wish to use the product in rdition controlled re, plese contct Azbil Corportion. Prticulrly when the product is used in the following pplictions where sfety is required, implementtion of filsfe design, redundnt design, regulr mintennce, etc., should be considered in order to use the product sfely nd relibly. Sfety devices for protecting the humn body Strt/stop control devices for trnsporttion mchines Aeronuticl/erospce mchines For system design, ppliction design, instructions for use, or product pplictions, plese contct Azbil Corportion. Azbil Corportion bers no responsibility for ny result, or lck of result, deriving from the customer's use of the product. U S A WARNING This product weighs 18 kg or over (depending on the models). To prevent hzrdous ccident nd severe injury, move or crry the product with enough mnpower or using vehicle. Do not disssemble the product. Disssembly my result in electricl shock or equipment dmge. A CAUTION (1/) This product must be operted under the operting conditions (power, temperture, humidity, vibrtion, shock, instlltion position, tmospheric condition, etc) specified in this mnul to prevent equipment dmge. This product must be operted within its rted operting rnges specified in this mnul. Filure to comply will cuse equipment dmge. Instlltion nd wiring must be performed by qulified personnel in ccordnce with ll pplicble sfety stndrds. Avoid ppliction tht keeps the operting cycle of the product excessively frequent. Excessively frequent opertion my cuse fire or equipment filure. All wiring must comply with locl codes of indoor wiring nd electric instlltion rules. Instll externlly the protective device such s fuse or circuit breker for your sfety. Instll the product in the position s specified in this mnul. Excessively tight connection of the vlve to pipe nd improper instlltion position my dmge the vlve. After instlltion, mke sure no fluid leks from the connecting prts of vlve nd pipes. Incorrect piping my cuse fluid lekge. Do not llow ny foreign substnce inside the piping. Flush the piping so tht no foreign substnce remins. Attch striner in pipe on the inflow side of the product to prevent equipment dmge. Avoid using the product in n tmosphere contining oxidizing gs, explosive gs, etc. since it my dmge the ctutor, vlve, or their components. Do not leve the controlled fluid frozen to prevent equipment dmge or fluid lekge. Do not put hevy lod on the ctutor. Do not instll the product nerby stem coil or hotwter (in high temperture) coil. High het rdition my result in n ctutor mlfunction. Avoid touching the instlled product (vlve body, yoke, joint). When being used to control hot wter or stem, it my rech high temperture nd my cuse burn injury. Disconnect power from the product (including the optionl devices) before performing ny wiring or mintennce to prevent equipment dmge. Use crimp terminl lugs with insultion for electric wires to be connected to the screw terminls. Shortcircuit or electricl shock my occur without insultion. Mke sure ll the wires re tightly connected to the screw terminls. Loose connection my cuse fire or het genertion.
AB0 S Do not touch the moving prts of the product to prevent personl injury. A CAUTION (/) Do not stck unpcked products. Piled products without pckge will be polluted or dmged. Dispose of this product s n industril wste in ccordnce with your locl regultions. Do not reuse ll or prt of this product. IMPORTANT: To control ACTIVAL with thirdprty controller, plese consult with Azbil Corportions sles personnel. Model Numbers Model VY1 J00 is the model for the vlve nd ctutor integrted into single unit. The model number lbel is ttched to the yoke. The control signl is indicted on the ctutor lbel nd on the wiring digrm lbel, s shown below. Nominl 13 Ω feedbck potentiometer: F.B. Pot Nominl 13 Ω resistnce input: 13 W 40 ma DC input: 40 ma 10 V DC input: 10 V 010 V DC input: 010 V Bse model number VY1 Actutor/vlve Actutor Vlve Control Rting/ Nominl Description Type signl mteril size/cv Motorized twowy vlve with flngedend connection 1 Nominl 13 Ω feedbck potentiometer Nominl 13 Ω resistnce input 3 4 ma DC to 0 ma DC input with V DC to 10 V DC position feedbck output 4 V DC to 10 V DC input with V DC to 10 V DC position feedbck output 0 V DC to 10 V DC input with V DC to 10 V DC position feedbck output PN16 / GG0 [for wter] 8 PN16 / GG0 [for stem] IEC IP4 protected nd stndrd torque type ctutor J with terminl block (Mountble vlve sizes: DN1 to DN80) 00 11 DN1 (1/ ) / 1.0 in Cv vlue 1 DN1 (1/ ) /. in Cv vlue 13 DN1 (1/ ) / 6.0 in Cv vlue 14 DN1 (1/ ) / 1.6 in Cv vlue 1 DN1 (1/ ) / 4.0 in Cv vlue 1 DN (1 ) / 10 in Cv vlue DN (1 ) / 16 in Cv vlue 41 DN40 (1 1 / ) / in Cv vlue 4 DN40 (1 1 / ) / 40 in Cv vlue 1 DN0 ( ) / 6 in Cv vlue 61 DN6 ( 1 / ) / 9 in Cv vlue 81 DN80 (3 ) / 1 in Cv vlue 3
AB0 Specifictions For weight, refer to the tble shown in the section Dimensions. zvlve specifictions Item Specifiction Model Twowy vlve with flngedend connection (rised fce flnge), proportionl control Body pressure rting PN16 (Mx. working pressure: 1.6 MP) End connection PN16 flngedend (equivlent to ISO 00: 1988) Size, Cv, Closeoff rting Model number Nominl size Cv Closeoff rtings VY1 J0011 DN1 (1/ ) 1.0 1.0 MP Note: VY1 J001 DN1 (1/ ). 1.0 MP Closeoff rtings of the ctutor in VY1 J0013 DN1 (1/ ) 6.0 1.0 MP combintion re shown on the right. VY1 J0014 DN1 (1/ ) 1.6 1.0 MP Prcticl closeoff rting required for the VY1 J001 DN1 (1/ ) 4.0 1.0 MP vlve controlling 1 C stem is 0.8 MP. VY1 J001 DN (1 ) 10 1.0 MP VY1 J00 DN (1 ) 16 1.0 MP VY1 J0041 DN40 (1 1 / ) 1.0 MP VY1 J004 DN40 (1 1 / ) 40 1.0 MP VY1 J001 DN0 ( ) 6 1.0 MP VY1 J0061 DN6 ( 1 / ) 9 1.0 MP VY1 J0081 DN80 (3 ) 1 0. MP Mterils Body Gry cst iron (GG0) Plug, stem Stinless steel Set ring Hetresistnt PTFE Glnd pcking Inorgnic fiber Gsket Nonsbestos joint sheet Applicble fluid Chilled/hot wter, high temperture wter, stem, brine (ethylene glycol solutions, 0 % mx.) Allowble fluid temperture 0 C to 1 C (Nonfreezing) Flow chrcteristic Equl percentge Rngebility 100 : 1 Set lekge 0.01 % of rted Cv vlue (0.0006 Cv or less for DN1 model) Pint Gry Actutor to be combined Integrted with the vlve zactutor specifictions Item Power supply Power consumption Timing Control signl input Feedbck signl output (only with 40 ma DC input, 10 V DC input, 010 V DC input types) Specifiction 4 V AC ± 1 %, 0 Hz/60 Hz Nominl 13 W feedbck potentiometer type (Model VY11_J): VA Nominl 13 W resistnce input type (Model VY1_J), 40 ma DC input type (Model VY13_J), 10 V DC input type (Model VY14_J), 010 V DC input type (Model VY1_J): 8 VA 63 ± sec (0 Hz) / 3 ± sec (60 Hz) Nominl 13 W feedbck potentiometer (Totl resistnce: Nominl 13 W, Mx. pplied voltge: V DC) Nominl 13 W resistnce input 4 ma DC to 0 ma DC input (Input impednce: 100 W) * Input impednce fluctutes depending on temperture nd other environmentl conditions. Therefore, controller with 00 Ω or higher llowble lod resistnce is recommended. V DC to 10 V DC input (Input impednce: 10 kw or higher) * A controller with 100 kw or lower llowble lod resistnce is recommended. 0 V DC to 10 V DC input (Input impednce: 10 kw or higher) * A controller with 100 kw or lower llowble lod resistnce is recommended. Rnge: V DC (0 % position) to 10 V DC (100 % position) Allowble lod resistnce: 10 kw or higher (Mx. output current: 1mA) Mterils Cse Cst luminum lloy Top cover, terminl cover Polycrbonte resin (Color: gry) Yoke Steel plte Surfce finishing Cse None Yoke Electroglvnized (Bright chromte finish) Vlve position indiction Pointer locted t the bottom of the ctutor shows the position by pointing t the vlue of the scle (0: close to 100: open) on front, rer, nd bottom sides. Mnul opertion Avilble. Refer to the section Mnully opening/closing the ACTIVAL. Wires connection M3. screw terminl connection Enclosure rting IEC IP4 (dustproof nd splshproof) Insultion resistnce Between terminl nd cse: MW or higher t 00 V DC Dielectric strength Between terminl nd cse: 00 V AC/min with ma or less lekge current 4
AB0 zvlve nd ctutor (s single unit) specifictions Item Specifiction Environmentl conditions Rted operting condition Limit operting condition Trnsport/storge conditions (pckged* ) Ambient temperture* 1 0 C to 0 C 0 C to 60 C 0 C to 0 C (Fluid temperture 0 C to 10 C) 0 C to 40 C (Fluid temperture 10 C to 1 C) Ambient humidity %RH to 9 %RH Vibrtion 4.9 m/s (10 Hz to 10 Hz) 9.8 m/s (10 Hz to 10 Hz) 19.6 m/s (10 Hz to 10 Hz) Notes: *1 Do not llow the fluid to freeze. * Actutor shll be pcked during trnsport nd storge. 0 Ambient temperture ( C) 40 Instlltion loctions Instlltion orienttion Position for shipment 0 0 100 10 1 Fluid temperture ( C) Indoor / outdoor (Keep wy from direct sunlight.) Instllble in ny position rnging from upright to sidewys (90 tilted.) * Alwys instll in upright position outdoors. 100 % (fully open) preset t fctory. zoptions For options, seprte order is required. Item Sel connector (Prt No. 83104346003) Auxiliry switches* 1 (Prt No. 8314063101) Auxiliry potentiometer* 1 (Prt No. 8316001) Note: *1 Either the uxiliry switch or uxiliry potentiometer cn be dded, but not both. * If the pplied current exceeds 100 ma, plese contct Azbil Corportion. Specifiction Applicble wire size: f mm to f9 mm (Sel connector is necessry for IEC IP4 protection.) Number of switches: (SW A nd SW B) Mximum pplied voltge/current: 30 V DC / 100 ma* DC (Inductive lod includes inrush current.) Actuting position SW A: Adjustble between 0 % (fully closed) nd 100 % (fully open) SW B: Adjustble between 0 % (fully closed) nd 100 % (fully open) Number of potentiometer: 1 Totl resistnce: Nominl 1 kw Operting position: 0 % (fully closed) to 100 % (fully open) Mx. pplied voltge: V DC
AB0 Dimensions 0 0 Min. 300 8 8 Min. 100 (See Note.) H1 φg φc φd H 138 N φh Flow direction L 1 L t Note: Leve clernce of 300 mm if you open the top cover fter instlltion (e.g., to set the uxiliry switch). Model number Vlve size Weight H (mm) H (DN) 1 (mm) L (mm) L 1 (mm) t (mm) fc (mm) fd (mm) fg (mm) fh (mm) N (kg) VY1 J001_ 1 13 108 0 16 6 9 46 14 4 4.6 VY1 J00_ 8 90 1 60 18 8 11 6 14 4 6.6 VY1 J004_ 40 41 103 16 8. 0 110 10 84 19 4 10.0 VY1 J001 0 4 10 18 89 0 1 16 99 19 4 11. VY1 J0061 6 6 14 190 90 14 18 118 19 4 16.0 VY1 J0081 80 63 1 03 100 160 00 13 19 8 18. Figure 1. Dimensions nd mintennce clernce (mm): Models VY1 J Prts Identifiction Top cover Top cover Terminl cover Knockout hole Terminl cover Actutor Yoke Glnd Set ring Spring Plug Pointer Joint Oring Pcking Stem Vlve body : Het insultion Figure. Prts identifiction 6
AB0 Instlltion Precutions for instlltion A CAUTION Instlltion nd wiring must be performed by qulified personnel in ccordnce with ll pplicble sfety stndrds. Instll the product in the position s specified in this mnul. Excessively tight connection of piping nd improper instlltion position my dmge the vlve. After piping instlltion, mke sure no fl uid leks from the connecting prts. Incorrect piping my cuse fl uid lekge. Do not llow ny foreign substnce inside the piping. Flush the piping so tht no foreign substnce remins. Attch striner in pipe on the infl ow side of the product to prevent equipment dmge. Disconnect power from the product (including the optionl devices) before performing ny wiring or mintennce to prevent equipment dmge. ACTIVAL Model VY198J is the vlve nd ctutor integrted into single unit. Do not combine the vlve with ny other ctutor, or do not combine the ctutor with ny other vlve. To remove foreign substnces inside the pipes, instll striner with 40 or more meshes (with 80 or more meshes recommended for stem control) on the infl ow side of ech vlve. In cse tht the striners cnnot be instlled on the infl ow side of ech vlve, instll it on the pipe diverting sections (sections diverting from min piping system to sub piping system). Instll the vlve so tht the fl ow direction of process fl uid grees with the rrow indicted on the vlve body. Instlltion loction A CAUTION Avoid using the product in n tmosphere contining oxidizing gs, explosive gs, etc. since it my dmge the ctutor, vlve, or their components. Do not instll the product nerby stem coil or hotwter (in high temperture) coil. High het rdition my result in n ctutor mlfunction. IMPORTANT: The top nd the terminl covers might be corroded by chemicls nd orgnic solvent or their vpor. Do not expose the ACTIVAL to such substnces/vpor. When the ACTIVAL is used for stem humidifying, instll vlve interlocking with irconditioning unit on the infl ow side in cse the ACTIVAL gets dmged. Although the ACTIVAL cn be used in high humidity environments (mx. 9 %RH), do not immerse the ctutor in wter. Although the ACTIVAL cn be used outdoors, be sure not to expose the ACTIVAL to direct sunlight. Instll the ACTIVAL in position llowing esy ccess for mintennce nd inspection. Fig. 1 shows the minimum clernce for mintennce nd inspection. When instlling the ACTIVAL in ceiling spce, provide n ccess hole within the 0 cm rdius of the ACTIVAL. And, plce drin pn under the vlve. Do not mount the ACTIVAL on pipe where wter hmmer occurs, or where solid objects including slug my ccumulte. Mounting position The ACTIVAL cn be mounted in ny position rnging from upright to sidewys (90 tilted). The ACTIVAL should be instlled with its ctutor verticlly positioned bove the vlve body. (See Fig. 3.) However, the ACTIVAL must be instlled lwys in upright position outdoors. Correct mounting Incorrect mounting Figure 3. Mounting position
AB0 zpiping Check tht the model number of the product is wht you ordered. The model number is shown on the lbel ttched to the yoke. Instll bypss pipe nd gte vlves on the inflow, outflow, nd bypss sides. Also, instll striner with 40 or more meshes (with 80 or more meshes recommended for stem control) on the inflow side. When instlling the ACTIVAL to the pipes, do not llow ny object, such s chips, to get inside pipe or vlve. Vlve cnnot fully close, or the vlve set my get dmged cusing fluid lekge, due to n object jmmed inside the vlve. When piping, do not pply too much seling mteril, such s solidifying liquid nd tpe, to the pipe connection sections so tht these mterils flow into the vlve. Vlve cnnot fully closes, or the vlve set my get dmged cusing fluid lekge, due to the seling mteril jmmed inside the vlve. Before ctivting the ACTIVAL, fully open (in 100 % position) the vlve nd flush the pipes (with the ACTIVAL instlled) t the mximum flow rte to remove ll the foreign substnces. (Fctory preset position: 100 %) For stem control, drin retined wter (condenste) in piping. Instll trp on pipe run which my retin condenste. Condenste my cuse wter hummer or dmge the vlve nd piping. zhet insultion Do not pply het insultion to the ctutor or to the yoke, s shows in Fig.. If the yoke nd the ctutor re covered with insultion mteril, the pointer cnnot be checked nd my be distorted. zfctory preset position The ctutor shft is positioned t 100 % (in fully open position) for shipment. The shft is thus completely turned clockwise, nd the pointer points t 100. (See Fig. 4.) Pointer zmnully opening/closing the ACTIVAL Figure 4. Pointer position for shipment IMPORTANT: Mnully opening/closing the ACTIVAL with the power (4 V AC) pplied my dmge the ctutor. To mnully open/close the ACTIVAL, do not turn the joint beyond the fully open (100)/closed (0) mrk. To mnully open/close the ACTIVAL, slowly turn the joint. If shock is sent to the ctutor, the ctutor my get dmged. Disconnect the power from the ACTIVAL before mnully operting the ACTIVAL. As shown in Fig., from the front of the ACTIVAL, hold the joint using tool such s wrench, nd turn the joint slowly towrd the set position. Joint Hold the joint using wrench nd turn slowly. Figure. Mnul opertion 8
AB0 zauxiliry switch / Auxiliry potentiometer (optionl) IMPORTANT: The uxiliry switch/potentiometer is instlled on site. Refer to the instructions supplied with the uxiliry switch/potentiometer for instlltion. Do not open the top cover except when djusting the uxiliry switch/potentiometer. Close the top cover instntly fter djusting the uxiliry switch/potentiometer. Do not put ny lod on the top cover. zprocedure to chnge the ctutor mounting position IMPORTANT: Do not chnge the combintion of the vlve, yoke, nd ctutor. Set the ACTIVAL (ctutor nd vlve) in 100 % position when chnging the mounting position. If the vlve in 0 % position is ssembled with the ctutor in 100 % position, the ctutor puts torque on the closed vlve, nd the ger of the ctutor gets dmged. 1) Remove the screws connecting the ctutor nd the yoke. Lift the ctutor nd detch it from the yoke. Mke sure tht the groove on the top of the vlve stem is prllel to the pipes (indicting the vlve in 100 % position). <Step 1 in Fig. 6> ) Remove the screws connecting the yoke nd the vlve. <Step in Fig. 6> 3) Chnge the fcing direction of the yoke. The yoke nd ctutor cn be horizontlly rotted every 90 (0 /90 /180 /0 from the fctory preset position) to mount onto the vlve. 4) A therml insultion sheet is inserted between the yoke nd the vlve. When chnging the mounting positions, reinsert the sheet nd then fit the yoke into the new mounting position. ) Before fixing the yoke to the vlve with the screws, check tht the ctutor engges correctly with the vlve stem (t the new mounting position). Check tht the pointer of the ctutor indictes 100 % position s well. Then, fix the yoke to the vlve. <Step 3 in Fig. 6> 6) Mount the ctutor. Plce the ctutor, with its fcing direction chnged, on the yoke, nd fix them with the screws. <Step 4 in Fig. 6> ) Check tht the ACTIVAL with the mounting position chnged opertes smoothly (from 0 % to 100 %). Step 1 Step 4 Chnge the ctutor mounting Lift off the ctutor. position, nd remount the ctutor on the yoke. Step Step 3 Detch the yoke from the vlve. Chnge the yoke mounting position, nd remount the yoke on the vlve. Therml insultion sheet Groove Vlve stem Figure 6. Chnging the ctutor mounting position 9
AB0 Wiring A CAUTION Instlltion nd wiring must be performed by qulified personnel in ccordnce with ll pplicble sfety stndrds. Disconnect power from the product (including the optionl devices) before performing ny wiring or mintennce to prevent equipment dmge. IMPORTANT: The ACTIVAL is designed for 4 V AC power supply voltge. Do not pply ny other power voltge (e.g., 100 V AC, 00 V AC) to the ACTIVAL. For 10 V DC input, 010 V DC input, nd 40 ma DC input types, mke sure the polrity of the power supply nd 10 V DC feedbck output, referring to Figs 9 to 14. Incorrect wiring my result in PCB (print circuit bord) burnout. To prevent dmge, cover the terminls except when connecting/disconnecting wires. Do not leve ny refuse including metl chips fter cutting knockout hole nd fter connecting the wires inside the ctutor. Do not connect 4 V AC power to the terminls 4 to. zwiring precutions 1) To led the wires into the terminls, cut out knockout hole for wiring port. Two knockout holes re provided on the bilterl sides of the ctutor terminls. Select knockout hole ccording to the conduit mounting direction, nd cut it out by lightly knocking the hole using screwdriver. Knockout hole for wiring port Figure. Knockout hole for wiring port ) Unscrew the 3 setscrews (M4 10) of the terminl cover nd remove the terminl cover, s shown in Fig. 8. Setscrews Terminl cover 1. Unscrew the setscrews.. Remove terminl cover. Terminl block Ground terminl Figure 8. Terminl cover removl 3) Correctly connect the wires to the terminls with M3. screw terminl lugs, referring to Figs 9 to. 4) When the ACTIVAL is used in highhumidity environment or outdoors, use wterproof connector for the wiring port. 10
AB0 zto keep IP4 protection (dustproof nd splshproof), Use wterproof connector for the ACTIVAL in highhumidity environment or outdoor loction. Be sure to completely close the terminl cover nd the top cover. Wterproof the wiring port. For cble connection, use wterproof connector. (Sel connector Prt No. 83104346003 is recommended.) For conduit connection, use wterproof plic tube or the like. zterminls connection Model VY11_J 1 3 4 6 Close Open Vcnt (C) (O) Close (C) Open (O) Figure 9. Terminls connection of Model VY11_J (Nominl 13 Ω feedbck potentiometer type) Note: Controller tht receives voltge between the terminls 4 nd 6 s feedbck signl is recommended to connect. E V : Circuit of recommended controller : Voltge pplied from controller : Voltge between terminls 4 nd 6 E V 4 6 Figure 10. Circuit of recommended controller Model VY1_J Model VY13_J 4 V AC power supply Nominl 13 Ω resistnce input from controller 4 V AC power supply 40 ma DC inputs from controller 10 V DC feedbck output 1 3 4 6 T 1 Vcnt W B R Vcnt 1 3 4 6 T 1 Vcnt Figure 11. Terminls connection of Model VY1_J (Nominl 13 Ω resistnce input type) Note: Terminls,, nd re connected inside the ctutor. Figure 1. Terminls connection of Model VY13_J (40 ma DC input type) Model VY14_J Model VY1_J 4 V AC power supply 10 V DC inputs from controller 10 V DC feedbck output 4 V AC power supply 010 V DC inputs from controller 10 V DC feedbck output 1 3 4 6 T 1 Vcnt 1 3 4 6 T 1 Vcnt Note: Terminls,, nd re connected inside the ctutor. Figure 13. Terminls connection of Model VY14_J (10 V DC input type) Note: Terminls,, nd re connected inside the ctutor. Figure 14. Terminls connection of Model VY1_J (010 V DC input type) 11
AB0 Connection Exmples zmodel VY11_J (Control signl: Nominl 13 Ω feedbck potentiometer) Single [ACTIVAL Azbil Corportions Infilex TM GC (Model WY111 with Model RY001F) trnsformer] Constrint: * For power supply, provide n isoltion trnsformer. 1 1 3 TR 3 4 MM output 6 6 Infilex GC Model WY111 (w/ Model RY001F) TR: Isoltion trnsformer Power supply Model VY11_J (Nominl 13 Ω feedbck potentiometer type) Figure 1. Connection exmple: Model VY11_J to Model WY111 (w/ Model RY001F) zmodel VY1_J (Control signl: Nominl 13 Ω resistnce input) Single [ACTIVAL Neostt (Model TY900_Z) trnsformer] Constrint: * For power supply, provide n isoltion trnsformer. Power supply Isoltion trnsformer W 4 W B B R 6 R Neostt Model TY900_Z Model VY1_J (Nominl 13 Ω resistnce input) Wire color W: White B: Blue R: Red Figure 16. Connection exmple: Model VY1_J to Model TY900_Z 1
AB0 zmodel VY13_J (Control signl: 40 ma DC input) Single [ACTIVAL Azbil Corportions R series (Model R3/R36) trnsformer] Power supply Isoltion trnsformer 13 4 * Isoltion exmple: If the position indictor is not isolted inside, provide n isoltor. If isolted, n isoltor is not required. 14 Model R3TC0/R36TC0 (isolted inside) Position indictor Isoltor* (if necessry) 6 Model VY13_J (40 ma DC input with 10 V DC output type) Figure 1. Connection exmple (1): Model VY13_J to Model R3TC0/R36TC0 Constrints * For power supply, provide n isoltion trnsformer. * The terminls,, nd of the ctutor re not isolted inside: Connect n internlly isolted device (e.g., position indictor). OR If the terminls of device (e.g., position indictor) re unknown or not isolted inside, isolte between the ACTIVAL nd the device. Otherwise, loop is formed for the common line nd cn dmge the circuit of ACTIVAL. Note: Azbil Corportions Model R3/R36 is internlly isolted. 13
AB0 zmodel VY13_J (Control signl: 40 ma DC input) Multiple [ACTIVAL Azbil Corportions R series (Model R3/R36)] single trnsformer 13 14 Model R3TC0/R36TC0 (isolted inside) 4 6 Position indictor Isoltor* (if necessry) Model VY13_J (40 ma DC input with 10 V DC output type) Isoltion trnsformer 13 4 Power supply 14 Model R3TC0/R36TC0 (isolted inside) 6 * Isoltion exmple: If the position indictor is not isolted inside, provide n isoltor. If isolted, n isoltor is not required. Position indictor Isoltor* (if necessry) Model VY13_J (40 ma DC input with 10 V DC output type) Figure 18. Connection exmple (): Model VY13_J to Model R3TC0/R36TC0 Constrints * For power supply, provide n isoltion trnsformer. * The terminls,, nd of the ctutor re not isolted inside: Connect n internlly isolted device (e.g., position indictor). OR If the terminls of device (e.g., position indictor) re unknown or not isolted inside, isolte between the ACTIVAL nd the device. Otherwise, loop is formed for the common line nd cn dmge the circuit of ACTIVAL. Note: Azbil Corportions Model R3/R36 is internlly isolted. * When the trnsformer is shred with multiple ACTIVAL, connect the lines from the terminl 1 of ech ACTIVAL to the trnsformer terminl with the sme polrity. Connect the lines from the terminl of ech ACTIVAL the sme wy. If the terminls (of ACTIVAL nd of trnsformer) with different polrities re connected, internl circuit of ACTIVAL my get dmged. * Do not pss the power supply line to nother device through the terminls of ACTIVAL. 14
AB0 zmodel VY13_J (Control signl: 40 ma DC input) Multiple ACTIVAL single Azbil Corportions R series (Model R3/R36) single trnsformer Constrints For power supply, provide n isoltion trnsformer. The terminls,, nd of the ctutor re not isolted inside: Connect n internlly isolted device (e.g., position indictor). OR If the terminls of device (e.g., position indictor) re unknown or not isolted inside, isolte between the ACTIVAL nd the device. Otherwise, loop is formed for the common line nd cn dmge the circuit of ACTIVAL. Note: Azbil Corportions Model R3/R36 is internlly isolted. Never fil to isolte between slveactival nd the controller (Model R3/R36 in Fig. 18) regrdless of internl isoltion of the controller. Connect the lines from the terminl 1 of ech ACTIVAL to the trnsformer terminl with the sme polrity. Connect the lines from the terminl of ech ACTIVAL the sme wy. If the terminls (of ACTIVAL nd of trnsformer) with different polrities re connected, internl circuit of ACTIVAL my get dmged. Do not pss the power supply line to nother device through the terminls of ACTIVAL. 13 14 Model R3TC0/R36TC0 (isolted inside) Position indictor Position indictor Isoltor* (if necessry) Isoltor** (required) Isoltor* (if necessry) 4 6 Model VY13_J (40 ma DC input with 10 V DC output type) 4 6 Model VY13_J (40 ma DC input with 10 V DC output type) Isoltion trnsformer * Isoltion exmple: If the position indictor is not isolted inside, provide n isoltor. If isolted, n isoltor is not required. ** Isoltion exmple: Provide n isoltor. Isoltion is required between the controller nd slveactival regrdless of isoltion of the controller. Power supply Position indictor Isoltor** (required) Isoltor* (if necessry) 4 6 Figure 19. Connection exmple (3): Model VY13_J to Model R3TC0/R36TC0 Model VY13_J (40 ma DC input with 10 V DC output type) 1
AB0 zmodel VY14_J (Control signl: 10 V DC input) Single [ACTIVAL Azbil Corportions Infilex TM AC (Model WY11) trnsformer] Power supply Isoltion trnsformer 3 4 38 Infilex AC Model WY11 (isolted inside) 6 * Isoltion exmple: If the position indictor is not isolted inside, provide n isoltor. If isolted, n isoltor is not required. Position indictor Isoltor* (if necessry) Model VY14_J (10 V DC input with 10 V DC output type) Figure 0. Connection exmple (1): Model VY14_J to Model WY11 Constrints * For power supply, provide n isoltion trnsformer. * The terminls,, nd of the ctutor re not isolted inside: Connect n internlly isolted device (e.g., position indictor). OR If the terminls of device (e.g., position indictor) re unknown or not isolted inside, isolte between the ACTIVAL nd the device. Otherwise, loop is formed for the common line nd cn dmge the circuit of ACTIVAL. Note: Azbil Corportions Model WY11 is internlly isolted. * If the power supply voltge of the controller is 4 V AC (sme s ACTIVAL) AND the controller is internlly isolted, trnsformer for the ACTIVAL cn be shred with the controller. (Infilex AC Model WY11 in Fig. 0 is internlly isolted, nd its power supply voltge is 4 V AC. Therefore, the trnsformer cn be shred.) 16
AB0 zmodel VY14_J (Control signl: 10 V DC input) Multiple [ACTIVAL Azbil Corportions Infile_ TM AC (Model WY11)] single trnsformer 3 38 Infilex AC Model WY11 (isolted inside) 4 6 Position indictor Isoltor* (if necessry) Model VY14_J (10 V DC input with 10 V DC output type) Isoltion trnsformer 3 4 Power supply 38 Infilex AC Model WY11 (isolted inside) 6 * Isoltion exmple: If the position indictor is not isolted inside, provide n isoltor. If isolted, n isoltor is not required. Position indictor Isoltor* (if necessry) Model VY14_J (10 V DC input with 10 V DC output type) Figure 1. Connection exmple (): Model VY14_J to Model WY11 Constrints * For power supply, provide n isoltion trnsformer. * The terminls,, nd of the ctutor re not isolted inside: Connect n internlly isolted device (e.g., position indictor). OR If the terminls of device (e.g., position indictor) re unknown or not isolted inside, isolte between the ACTIVAL nd the device. Otherwise, loop is formed for the common line nd cn dmge the circuit of ACTIVAL. Note: Azbil Corportions Model WY11 is internlly isolted. * Connect the lines from the terminl 1 of ech ACTIVAL to the trnsformer terminl with the sme polrity. Connect the lines from the terminl of ech ACTIVAL the sme wy. If the terminls (of ACTIVAL nd of trnsformer) with different polrities re connected, internl circuit of ACTIVAL my get dmged. * Do not pss the power supply line to nother device through the terminls of ACTIVAL. * If the power supply voltge of the controller is 4 V AC (sme s ACTIVAL) AND the controller is internlly isolted, trnsformer for the ACTIVAL cn be shred with the controller. (Infilex AC Model WY11 in Fig. 1 is internlly isolted, nd its power supply voltge is 4 V AC. Therefore, the trnsformer cn be shred.) 1
AB0 zmodel VY14_J (Control signl: 10 V DC input) Multiple ACTIVAL single Azbil Corportions Infilex TM AC (Model WY11) single trnsformer: Isoltion trnsformer Power supply 3 4 38 Model WY11 (isolted inside) 6 Position indictor Isoltor* (if necessry) Model VY14_J (10 V DC input with 10 V DC output type) 4 * Isoltion exmple: If the position indictor is not isolted inside, provide n isoltor. If isolted, n isoltor is not required. Position indictor Isoltor* (if necessry) 6 Model VY14_J (10 V DC input with 10 V DC output type) Figure. Connection exmple (3): Model VY14_J to Model WY11 Constrints * For power supply, provide n isoltion trnsformer. * The terminls,, nd of the ctutor re not isolted inside: Connect n internlly isolted device (e.g., position indictor). OR If the terminls of device (e.g., position indictor) re unknown or not isolted inside, isolte between the ACTIVAL nd the device. Otherwise, loop is formed for the common line nd cn dmge the circuit of ACTIVAL. Note: Azbil Corportions Model WY11 is internlly isolted. * Connect the lines from the terminl 1 of ech ACTIVAL to the trnsformer terminl with the sme polrity. Connect the lines from the terminl of ech ACTIVAL the sme wy. If the terminls (of ACTIVAL nd of trnsformer) with different polrities re connected, internl circuit of ACTIVAL my get dmged. * Do not pss the power supply line to nother device through the terminls of ACTIVAL. * If the power supply voltge of the controller is 4 V AC (sme s ACTIVAL) AND the controller is internlly isolted, trnsformer for the ACTIVAL cn be shred with the controller. (Infilex AC Model WY11 in Fig. is internlly isolted, nd its power supply voltge is 4 V AC. Therefore, the trnsformer cn be shred.) 18
AB0 zmodel VY14_J (Control signl: 10 V DC input) ACTIVAL single Azbil Corportions Infilex TM AC (Model WY11) single trnsformer shred with controller (System common wiring): 1 3 4 38 39 6 Model WY11 (isolted inside) Position indictor Isoltor (if necessry) Model VY14_J (10 V DC input with 10 V DC output type) 4 Isoltion trnsformer * Isoltion exmple: If the position indictor is not isolted inside, provide n isoltor. If isolted, n isoltor is not required. Power supply Position indictor Isoltor (if necessry) 6 Model VY14_J (10 V DC input with 10 V DC output type) Figure 3. Connection exmple (4): Model VY14_J to Model WY11 Constrints * For power supply, provide n isoltion trnsformer. * The terminls,, nd of the ctutor re not isolted inside: Connect n internlly isolted device (e.g., position indictor). OR If the terminls of device (e.g., position indictor) re unknown or not isolted inside, isolte between the ACTIVAL nd the device. Otherwise, loop is formed for the common line nd cn dmge the circuit of ACTIVAL. Note: Azbil Corportions Model WY11 is internlly isolted. * Connect the lines from the terminl 1 of ech ACTIVAL to the trnsformer terminl with the sme polrity. Connect the lines from the terminl of ech ACTIVAL the sme wy. If the terminls (of ACTIVAL nd of trnsformer) with different polrities re connected, internl circuit of ACTIVAL my get dmged. * Do not pss the power supply line to nother device through the terminls of ACTIVAL. * If the power supply voltge of the controller is 4 V AC (sme s ACTIVAL) AND the controller is internlly isolted, trnsformer for the ACTIVAL cn be shred with the controller. (Infilex AC Model WY11 in Fig. is internlly isolted, nd its power supply voltge is 4 V AC. Therefore, the trnsformer cn be shred.) System common wiring (All of the bove constrints must be stisfied for System common wiring.): As shown in Fig. 3, the trnsformer for ACTIVAL is shred with the controller, nd the ground line ( ) is used s the common line (). Thus, common line between ACTIVAL nd the controller is omitted. 19
AB0 zmodel VY1_J (Control signl: 010 V DC input) Single [ACTIVAL thirdprty controller with 010 V DC output trnsformer] Power supply Isoltion trnsformer 4 Controller with 010 V DC output Isoltor* (if necessry) 6 * Isoltion exmple: If the position indictor/controller is not isolted inside, provide n isoltor. If isolted, n isoltor is not required. Position indictor Isoltor* (if necessry) Model VY1_J (010 V DC input with 10 V DC output type) Figure 4. Connection exmple (1): Model VY1_J to controller with 010 V DC output Constrints * For power supply, provide n isoltion trnsformer. * The terminls,, nd of the ctutor re not isolted inside: Connect n internlly isolted device (e.g., position indictor). OR If the terminls of device (e.g., position indictor) re unknown or not isolted inside, isolte between the ACTIVAL nd the device. Otherwise, loop is formed for the common line nd cn dmge the circuit of ACTIVAL. * If the power supply voltge of the controller is 4 V AC (sme s ACTIVAL) AND the controller is internlly isolted, trnsformer for the ACTIVAL cn be shred with the controller. 0
AB0 zmodel VY1_J (Control signl: 010 V DC input) Multiple [ACTIVAL thirdprty controller with 010 V DC output] single trnsformer 4 Controller with 010 V DC output Isoltor* (if necessry) 6 Position indictor Isoltor* (if necessry) Model VY1_J (010 V DC input with 10 V DC output type) Isoltion trnsformer 4 Power supply Controller with 010 V DC output Isoltor* (if necessry) 6 * Isoltion exmple: If the position indictor/controller is not isolted inside, provide n isoltor. If isolted, n isoltor is not required. Position indictor Isoltor* (if necessry) Model VY1_J (010 V DC input with 10 V DC output type) Figure. Connection exmple (): Model VY1_J to controller with 010 V DC output Constrints * For power supply, provide n isoltion trnsformer. * The terminls,, nd of the ctutor re not isolted inside: Connect n internlly isolted device (e.g., controller, position indictor). OR If the terminls of device (e.g., controller, position indictor) re unknown or not isolted inside, isolte between the ACTIVAL nd the device. Otherwise, loop is formed for the common line nd cn dmge the circuit of ACTIVAL. * Connect the lines from the terminl 1 of ech ACTIVAL to the trnsformer terminl with the sme polrity. Connect the lines from the terminl of ech ACTIVAL the sme wy. If the terminls (of ACTIVAL nd of trnsformer) with different polrities re connected, internl circuit of ACTIVAL my get dmged. * Do not pss the power supply line to nother device through the terminls of ACTIVAL. * If the power supply voltge of the controller is 4 V AC (sme s ACTIVAL) AND the controller is internlly isolted, trnsformer for the ACTIVAL cn be shred with the controller. 1
AB0 zmodel VY1_J (Control signl: 010 V DC input) Multiple ACTIVAL single thirdprty controller with 010 V DC output single trnsformer Isoltion trnsformer Power supply Controller with 010 V DC output Isoltor* (if necessry) 4 6 Position indictor Isoltor* (if necessry) Model VY1_J (010 V DC input with 10 V DC output type) Isoltor* (if necessry) 4 6 * Isoltion exmple: If the position indictor/controller is not isolted inside, provide n isoltor. If isolted, n isoltor is not required. Position indictor Isoltor* (if necessry) Model VY1_J (010 V DC input with 10 V DC output type) Figure 6. Connection exmple (3): Model VY1_J to controller with 010 V DC output Constrints * For power supply, provide n isoltion trnsformer. * The terminls,, nd of the ctutor re not isolted inside: Connect n internlly isolted device (e.g., controller, position indictor). OR If the terminls of device (e.g., controller, position indictor) re unknown or not isolted inside, isolte between the ACTIVAL nd the device. Otherwise, loop is formed for the common line nd cn dmge the circuit of ACTIVAL. * Connect the lines from the terminl 1 of ech ACTIVAL to the trnsformer terminl with the sme polrity. Connect the lines from the terminl of ech ACTIVAL the sme wy. If the terminls (of ACTIVAL nd of trnsformer) with different polrities re connected, internl circuit of ACTIVAL my get dmged. * Do not pss the power supply line to nother device through the terminls of ACTIVAL. * If the power supply voltge of the controller is 4 V AC (sme s ACTIVAL) AND the controller is internlly isolted, trnsformer for the ACTIVAL cn be shred with the controller.
AB0 zmodel VY1_J (Control signl: 010 V DC input) ACTIVAL single thirdprty controller (010 V DC output) single trnsformer shred with controller (System common wiring) 4 6 Controller with 010 V DC output Position indictor Isoltor (if necessry) Model VY1_J (010 V DC input with 10 V DC output type) 4 Isoltion trnsformer * Isoltion exmple: If the position indictor is not isolted inside, provide n isoltor. If isolted, n isoltor is not required. Power supply Position indictor Isoltor (if necessry) 6 Model VY1_J (10 V DC input with 10 V DC output type) Figure. Connection exmple (4): Model VY1_J to Model WY11 Constrints * For power supply, provide n isoltion trnsformer. * The terminls,, nd of the ctutor re not isolted inside: Connect n internlly isolted device (e.g., position indictor). OR If the terminls of device (e.g., position indictor) re unknown or not isolted inside, isolte between the ACTIVAL nd the device. Otherwise, loop is formed for the common line nd cn dmge the circuit of ACTIVAL. * Connect the lines from the terminl 1 of ech ACTIVAL to the trnsformer terminl with the sme polrity. Connect the lines from the terminl of ech ACTIVAL the sme wy. If the terminls (of ACTIVAL nd of trnsformer) with different polrities re connected, internl circuit of ACTIVAL my get dmged. * Do not pss the power supply line to nother device through the terminls of ACTIVAL. * If the power supply voltge of the controller is 4 V AC (sme s ACTIVAL) AND the controller is internlly isolted, trnsformer for the ACTIVAL cn be shred with the controller. System common wiring (All of the bove constrints must be stisfied for System common wiring.): As shown in Fig., the trnsformer for ACTIVAL is shred with the controller, nd the ground line ( ) is used s the common line (). Thus, common line between ACTIVAL nd the controller is omitted. 3
AB0 Internl Connection of Auxiliry Switch / Auxiliry Potentiometer zauxiliry switch Prt No. 8314063101 OP1 OP OP3 OP4 OP Common Common N.C. N.O. N.C. N.O. Switch A Switch B OP6 Switches A nd B ctuting position: Adjustble between 0 % (fully closed) nd 100 % (fully open) Figure 8. Internl connection of Auxiliry switch Prt No. 8314063101 zauxiliry potentiometer Prt No. 8316001 OP1 Open Close OP OP3 Potentiometer operting position: 0 % (fully closed) to 100 % (fully open) Figure 9. Internl connection of Auxiliry potentiometer Prt No. 8316001 4
AB0 Inspection nd Troubleshooting S A CAUTION Avoid touching the instlled product (vlve body, yoke, joint). When being used to control hot wter, it reches high temperture nd my cuse burn injury. Inspect the ACTIVAL ccording to Tble 1. Mnully open/close the ACTIVAL t lest once month if it is left in inctive stte for long period. Visully inspect the fluid lekge of the vlve nd the ctutor opertions every six months. If ny of the problems described in Tble re found, tke corresponding ctions shown in the tble. If your problem is not solved by the corresponding ction, plese contct Azbil Corportion ner you. Tble 1. Inspection items nd detils Inspection item Inspection intervl Inspection detil Visul inspection Seminnul Fluid lekge from the glnd nd the flnge fce Loosened bolts Vlve nd ctutor dmges Operting sttus Seminnul Unstble open/close opertion Abnorml noise nd vibrtion Routine inspection Any time Fluid lekge to the outside Abnorml noise nd vibrtion Unstble open/close opertion Vlve hunting Tble. Troubleshooting Problem Prt to check Action Fluid leks from the flnge fce. Loosened flnge bolts Gsket on the flnge fce Misligned piping Tighten the flnge bolts. Replce the gsket. Redo piping. Fluid leks from the glnd prt. Consult with our sles/service personnel. Fluid leks from the bonnet. Loosened bolts Tighten the bolts. Vlve does not operte smoothly / vlve stops hlfwy / vlve does not operte t ll. Fluid leks to the outside of the vlve when the ACTIVAL is in fully closed position. The vlve vibrtes or produces n bnorml noise. The uxiliry switch does not operte. The uxiliry potentiometer does not operte. Vlve hunting occurs. Voltge/current input signl disgrees with the feedbck output signl. Conditions of the power pplied nd of the input signl pplied Loosened terminls Wiring condition / disconnected wires Actutor pointer not pointing to fully closed position Check the power supply nd the controller connected to. Tighten the terminls. Check the wiring. Fully close the ACTIVAL. Primry pressure condition Differentil pressure condition Adjust the mounting position nd chnge the instlltion loction. Auxiliry switch (cm switch) condition Redo the cm switch setting. Loosened terminls Tighten the terminls. Wiring condition / disconnected wires Check the wiring. Condition of resistnce Check the resistnce vlue (1 kω). Loosened terminls Tighten the terminls. Wiring condition / disconnected wires Check the wiring. Secondry pressure condition Adjust the mounting position nd chnge the Differentil pressure condition instlltion loction. Control stbility Correct the control prmeter setting of controller. To completely shut off the vlve, vlve open nd close (0100% position) opertion is controlled by 1090 % rnge of ctutor voltge/current input signl. Voltge/current input signl therefore disgrees with the feedbck signl, nd this is not n error.
AB0 This blnk pge ws dded for pge lyout purposes. 6
AB0 This blnk pge ws dded for pge lyout purposes.
AB0 This product complies with the following hrmonised stndrds of the Electromgnetic Comptibility Directive (EMCD) nd the Restriction of the use of certin Hzrdous Substnces in Electricl nd Electronic Equipment Directive (RoHSD). EMCD: EN610006 EN011 Clss A, Group 1 RoHSD: EN081 ACTIVAL is trdemrk of Azbil Corportion in Jpn or in other countries. Building Systems Compny 11 Kwn, Fujisw, Kngw 18 JAPAN http://www.zbil.com/ Specifictions re subject to chnge without notice. 8 AB0 Rev. 4.0 Dec. 01