Metric Support Stands & Conveyor Mountings Parts, Assembly & Maintenance Manual 0 Aluminum Support Stand 0 Steel Support Stand 0 Fully Adjustable Aluminum Stand - Catalog DORSTM--ENG-.0
Table of Contents Safe Practices............................... Foreword.................................... Installation Instructions General Instructions........................... Aluminum Support Stands.................. Steel Support Stands...................... Fully Adjustable Aluminum Stands........... Joining Conveyor Sections.................. Replacement Parts Aluminum Stands & Related Components........ Steel Stands & Related Components............ Fully Adjustable Aluminum Stand.............. 0 Floor Mount Casters.......................... Floor/Ceiling Mounting Assembly............... Aluminum or Steel Stand to Cleated Belt Conveyor Mounting Assemblies Mounting Bracket, with Return Belt Roller Assembly, to 00 Cleated Belt Conveyor.. Mounting Bracket, with Return Belt Roller Assembly, to LPZ Cleated Belt Conveyor... Mounting Bracket, with Return Belt Roller Assembly, to 00 Cleated Belt Conveyor.. Aluminum or Steel Stand to Flat Belt Conveyor & Stand Mounting Components Mounting Bracket, with Return Belt Roller Assembly, & Conveyor Joining Components to 00 Flat Belt Conveyor............... Mounting Bracket, with Return Belt Roller Assembly, & Conveyor Joining Components to 00 Flat Belt Conveyor............... Roller Conveyors & Stand Mounting Components Stand Mounting to 00 Roller Conveyor & Conveyor Joining Components............ Stand Mounting to 00 Roller Conveyor & Conveyor Joining Components............ Diagonal Braces............................. Part Number Index......................... Metric Support Stands & Related Components Parts, Assembly and Maintenance Dorner Mfg. Corp.
Safe Practices The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. Standing on a conveyor or transporting people is prohibited. Ç Ç When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system, check for potential pinch points and other mechanical hazards before system start-up. Because Dorner Mfg. Corp. cannot control the physical installation and applications of multiple conveyor systems, taking protective measures is the responsibility of the user. Ç Ç Operating Dorner conveyors in an explosive environment is prohibited. Before proceeding to loosen hardware that locks-in the selected stand height, be sure that all related Conveyor sections are securely supported to prevent them from moving suddenly and dropping-down which may pinch or strike you, causing serious personal injury. NEVER operate equipment without guards or other protective devices properly secured in place. In addition, to prevent injury, make sure all electrical power sources have been disconnected and locked-out before you perform any maintenance, make any adjustments or replace any components. Foreword For pictorial clarity, some illustrations in this manual may show guards or other protective devices open or removed. Under no circumstances should the conveyor be operated without these devices securely in place. NOTE: All technical data in this publication is based on the product information available at time of printing. Dorner reserves the right to make changes at any time without notice or obligation to install those changes on units previously delivered. Dorner Mfg. Corp. Metric Support Stands & Related Components Parts, Assembly and Maintenance
Installation Instructions General Instructions Dorner stands and compatible mounting hardware are designed to be used to squarely, straightly and securely support your Dorner conveyor. All stands and adapting components feature metric mounting hardware. Dorner provides three () different types of support stands. Refer to the following subtopics for appropriate details on each type of stand. Aluminum Support Stands (Figure ) The aluminum support stand is available with permanent floor mounting pads (A of Figure ) or optional pivoting and dual lockable, (0 mm) diameter casters (B). Both the floor mounting pads or caster assemblies have nut-locked threaded shafts that provide ± ( mm) of stand height adjustment. Activation of the caster wheel dual lock prevents the caster from both pivoting and rolling. Locks are activated and de-activated with foot pressure. Standard aluminum support stands are available in compatible widths to match the respective conveyor widths and heights from to ( to mm). Depending on the height of the stand, one or two re-positionable, stabilizing cross members (G) are also provided. The upper portion of the stand has a single stand/conveyor mounting bracket (K of Figure ) or two () L mounting brackets (L of Figure ), depending on the width of the conveyor. Slotted holes, in either style bracket, enable angling these parts to adapt to the conveyor section angle, when necessary. Cleated Belt Support Stand Adaptation (Figure ) The stand/conveyor mounting bracket is linked to the cleated conveyor section, on each side, by a mounting bracket with return belt roller assembly (C) which is secured with ( each) M x mm socket head cap screws and hard washers (D). The upper part of the bracket and belt guide bearing assembly is secured to the bottom edge of the conveyor side rail with a clamp plate (E) that is secured with an M x mm button head cap screw (F). F E C D G 0 0 E F I J A B A 0 Optional Casters Figure : Standard Aluminum Support Stand and Adapting Components for a Cleated-Belt Conveyor D K 0a Figure : Stand and Adapting Components used with a Flat-Belt Conveyor that is (0 mm) and Narrower Metric Support Stands & Related Components Parts, Assembly and Maintenance Dorner Mfg. Corp.
Installation Instructions match the respective conveyor widths. Variations in elevation can be achieved by unlocking the clamping plates and telescoping the leg and boot assembly. Be sure that the attaching hardware is always kept tightly secured at all times. The upper portion of the steel stand has the same single stand/conveyor mounting bracket (K of Figure ) or two () L mounting brackets (L of Figure ), depending on the width of the conveyor. Slotted holes, in either style bracket, enable angling these parts to adapt to the conveyor section angle, when necessary. F I J E Flat Belt Support Stand Adaptations (Figures & ) D L Figure : Stand and Adapting Components used with a Flat-Belt Conveyor Wider than (0 mm) Flat Belt Support Stand Adaptations (Figures & ) L 0 The stand/conveyor mounting bracket or L mounting bracket is linked to the conveyor, on each side, by a stand mounting block (I of Figures & ) which is secured with ( each) M x mm socket head cap screws and hard washers (D). The bottom edge of the conveyor side rail, on each side, is attached by the stand mounting block and clamp plate (E) which is secured with an M x mm button head cap screw (F). Steel Support Stands The stand/conveyor mounting bracket or L mounting bracket is linked to the conveyor, on each side, by a stand mounting block (I of Figures & ) which is secured with ( each) M x mm socket head cap screws and hard washers (D). The bottom edge of the conveyor side rail, on each side, is attached by the stand mounting block and clamp plate (E) which is secured with an M x mm button head cap screw (F). Cleated Belt Support Stand Adaptation (Figure ) The stand/conveyor mounting bracket is linked to the conveyor section, on each side, by a mounting bracket with return belt roller assembly (C) which is secured with ( each) M x mm socket head cap screws and hard washers (D). The upper part of the bracket and belt guide bearing assembly is secured to the bottom edge of the conveyor side rail with a clamp plate (E) that is secured with an M x mm button head cap screw. F C E Before proceeding to loosen hardware that locks-in the selected stand height, make sure that all related Conveyor sections are securely supported to prevent them from suddenly moving and dropping-down which could cause serious personal injury. The steel stand is available with permanent floor mounting feet (M of Figure ) or with fixed position or rotationallly lockable, pivoting casters (N). The steel stand assemblies consists of several different combinations of differing length legs, differing length boots and stabilizing cross members that 0 D Optional Casters 0 Figure : Steel Support Stand and Adapting Components for a Cleated-Belt Conveyor M N Fixed 0 Swivel Dorner Mfg. Corp. Metric Support Stands & Related Components Parts, Assembly and Maintenance
Installation Instructions Fully Adjustable Aluminum Support Stands (Figure ) Before proceeding to loosen hardware that locks-in the selected stand height, make sure that all related Conveyor sections are securely supported to prevent them from suddenly moving and dropping-down which could cause serious personal injury. The fully adjustable aluminum support stand is a moveable support that has two () pivoting and dual lockable, (0 mm) diameter casters. Activating this type of lock prevents the caster from both pivoting and rolling. Locks are activated and de-activated with foot pressure. Joining Conveyor Sections (Figure ) 00 Series, 00 Series or LPZ conveyor sections can be joined together to form one long conveyor assembly. The junctions of conveyor sections must always be supported by a stand. The joining components, on either side of the conveyor, are an intermediate clamp (V), an intermediate T-bar (W) and four () M x mm button head screws (X). NOTE: Flat belt conveyor also have a return roller assembly (J of Figures & ) installed between the stand mounting blocks. This stand style is composed of two slotted aluminum vertical supports (O of Figure ) and two adjustable steel conveyor mounting assemblies (P). Both adjustable assemblies can be slid up or down their respective vertical support. The adjusted vertical position can be locked by securing two () outboard mounting screws (Q). A single re-positionable, stabilizing cross member (R) is also provided, except on a short stand. The adjustable steel conveyor mounting assembly also has a pivot angle adjustment (S) to coincide with the required conveyor section angle. The adjusted angle can be locked by securing two () inboard mounting screws. The adjustable steel conveyor mounting assembly is attached to the conveyor section by a drop-in T-bar (T) which is secured in the conveyor s lower T-slot with two () M x mm socket head cap screws (U). X 00 V W W V X P S U T Q 0 O 0 R 0 Figure : Fully Adjustable Aluminum Stand and Adapting Components for an LPZ style Conveyor Figure : Conveyor Section Connection Detail Metric Support Stands & Related Components Parts, Assembly and Maintenance Dorner Mfg. Corp.
Support Stands & Conveyor Mountings Replacement Parts Aluminum Stands & Related Components 00M Stand/Conveyor Mounting Bracket, ( mm) 00M Stand/Conveyor Mounting Bracket, (0 mm) 0M Stand/Conveyor Mounting Bracket, (0 mm) 00M Conveyor/Stand L Mounting Bracket 00 Flat Washer 0M Socket Head Cap Screw, M-. x mm 000M Quad Nut, M 00 L= Extrusion.0 (. mm) Long 00 L= Extrusion.0 (. mm) Long 00 L= Extrusion.0 (. mm) Long 00 L= Extrusion 0.0 (0. mm) Long 000 L= Extrusion.0 (. mm) Long 00 L= Extrusion.0 (. mm) Long L 0 00 L= Extrusion.0 (. mm) Long 00 L= Extrusion.0 (. mm) Long L 00 L= Extrusion.0 (0. mm) Long 00 L= Extrusion.0 (. mm) Long W 00 L= Extrusion.0 (0. mm) Long 00M Flat Head Cap Screw, M-. x 0 mm 00M Mounting Tube End Plate 0 00M W = Extrusion. (. mm) Long 00M W = Extrusion. (. mm) Long 00M 00M 00M W = Extrusion. (. mm) Long W = Extrusion. (. mm) Long W = Extrusion. (. mm) Long 000M W = Extrusion. (. mm) Long 00M W = Extrusion. (. mm) Long 000M W = Extrusion. (. mm) Long 0M Socket Head Cap Screw, M-.0 x mm 000M Drop-In T-bar 0000M Swivel Foot Mounting Block 0- Hex. Hd. Thread Forming Screw, /- x. Long 00M Swivel Foot Ass y 0-0 Hex. Jam Nut, - 0 Tube Mounting Swivel Caster Ass y 0 Dorner Mfg. Corp. Metric Support Stands & Related Components Parts, Assembly and Maintenance
Replacement Parts Support Stands & Conveyor Mountings Steel Stands & Related Components 0M Stand/Conveyor Mounting Bracket, (0 mm) 00M Stand/Conveyor Mounting Bracket, ( mm) 00M Stand/Conveyor Mounting Bracket, (0 mm) 00M Conveyor/Stand L Mounting Bracket 0M Socket Head Cap Screw, M-. x mm 00 Flat Washer 00M L = Leg, Gray. (. mm) Long 00M 0M L = Leg, Gray. (. mm) Long L = Leg, Gray 0 ( mm) Long 00M Spring Nut, M-. M Swivel Plate 00M Flat Head Cap Screw, M-. x 0 mm 0 0M Boot, (. mm) Long 0M 0M Boot,. (. mm) Long Boot,. ( mm) Long Standard Components for & ( & 0 mm) High Stands 0M Socket Head Cap Screw, M-. x mm M Double Washer Plate M Double Nut 0- Caster, Rigid 0- Caster, Swivel 00M Nut, M-. 0M W = Cross Member, (0 mm) Long 0M 0M 00M 0M 00M W = Cross Member, ( mm) Long W = Cross Member, (0 mm) Long W = Cross Member, 0 ( mm) Long W = Cross Member, ( mm) Long W = Cross Member, 0 (0 mm) Long Standard Components for (0 mm) High Stands L L 0 0 W 0 0 Metric Support Stands & Related Components Parts, Assembly and Maintenance Dorner Mfg. Corp.
Support Stands & Conveyor Mountings Replacement Parts Standard Components for Taller Than (0 mm) High Stands L W 0 0 0 0M Stand/Conveyor Mounting Bracket, (0 mm) 00M Stand/Conveyor Mounting Bracket, ( mm) 00M Stand/Conveyor Mounting Bracket, (0 mm) 00M Conveyor/Stand L Mounting Bracket 00 Flat Washer 0M Socket Head Cap Screw, M-. x mm 0M L = Leg, Gray (0 mm) Long 0M 0M 0M 0M 0M M Double Nut L = Leg, Gray ( mm) Long L = Leg, Gray ( mm) Long L = Leg, Gray ( mm) Long L = Leg, Gray ( mm) Long L = Leg, Gray 0 (0 mm) Long 00M W = Cross Member, Gray (0. mm) Long 00M W = Cross Member, Gray (. mm) Long 00M W = Cross Member, Gray (0. mm) Long 000M W = Cross Member, Gray 0 ( mm) Long 00M W = Cross Member, Gray (. mm) Long 000M W = Cross Member, Gray 0 (0 mm) Long 0M Socket Head Cap Screw, M-. x mm 0 M Double Washer Plate 0M Boot,. (. mm) Long 0M Boot,. ( mm) Long 0M Boot,. (. mm) Long 0M Boot,. (. mm) Long 00M Boot, 0. (. mm) Long 0- Caster, Rigid 0 0- Caster, Swivel 00M Nut, M-. Dorner Mfg. Corp. Metric Support Stands & Related Components Parts, Assembly and Maintenance
Replacement Parts Support Stands & Conveyor Mountings Adjustable Aluminum Support Stand 00M Button Head Cap Screw, M-. x 0 mm M Tube End Cap 00M Leg Support Bracket 0M Socket Head Cap Screw, M-.0 x mm 000M Single Drop-In T-bar 00M Stand Mounting Pivot Bracket 000M Drop-In T-bar -00 SAE Flat Washer / 0M Socket Head Cap Screw, M-. x mm 0 00M Extrusion. (. mm) Long 00M Extrusion. (. mm) Long 00M 00M 000M Extrusion. (. mm) Long Extrusion. ( mm) Long Extrusion. ( mm) Long 0 00M Tube Caster Mounting End Block 00M Flat Head Cap Screw, M-. x 0 mm 0-0 Swivel Caster, Diameter M Socket Head Cap Screw, M-. x mm 00M Flat Head Cap Screw, M-. x 0 mm 00M Mounting Tube End Plate 00M W = Extrusion,. (. mm) Long 0 W 00M 00M 00M W = Extrusion,. (. mm) Long W = Extrusion,. (. mm) Long W = Extrusion,. (. mm) Long 0 0 Metric Support Stands & Related Components Parts, Assembly and Maintenance Dorner Mfg. Corp.
Support Stands & Conveyor Mountings Floor Mount Caster Assembly Replacement Parts Fixed Floor Mounting Assembly 0 - Retaining Ring, / -0 Flat Washer, / 0- Wheel, (mm) Diameter M Drop-in T-bar 00M Wheel Mounting Bracket Ass y 0M Socket Head Cap Screw, M-.0 x mm 00 M Drop-in T-bar 00M Floor Mounting Plate 0M Socket Head Cap Screw, M-.0 x mm Dorner Mfg. Corp. Metric Support Stands & Related Components Parts, Assembly and Maintenance
Replacement Parts Support Stands & Conveyor Mountings Aluminum or Steel Stand to Cleated Belt Conveyor Mounting Assemblies 000M Clamp Plate 00M Button Head Cap Screw, M-. x 0 mm 00M Bracket, 00 Series M Roller Hub 0-0 Sealed Ball Bearings -00 Washer 00M Flat Head Cap Screw, M-0.0 x 0 mm 0 Hard Washer 0M Socket Head Cap Screw, M-.0 x mm Mounting Bracket, with Return Belt Roller Assembly, to 00 Cleated Belt Conveyor Mounting Bracket, with Return Belt Roller Assembly, to LPZ Cleated Belt Conveyor 000M Clamp Plate 00M Button Head Cap Screw, M-. x 0 mm 00M Bracket, 00 Series M Roller Hub 0-0 Sealed Ball Bearings 00M Return Roller Bearing Spacer 00M Flat Head Cap Screw, M-0.0 x 0 mm 0 Hard Washer 0M Socket Head Cap Screw, M-.0 x mm Metric Support Stands & Related Components Parts, Assembly and Maintenance Dorner Mfg. Corp.
Support Stands & Conveyor Mountings Replacement Parts Mounting Bracket, with Return Belt Roller Assembly, to 00 Cleated Belt Conveyor 000M Clamp Plate 0M Button Head Cap Screw, M-. x mm 0M Bracket, 00 Series M Roller Hub 0-0 Sealed Ball Bearings -00 Washer 00M Flat Head Cap Screw, M-0.0 x 0 mm 0 Hard Washer 0M Socket Head Cap Screw, M-.0 x mm 0 Dorner Mfg. Corp. Metric Support Stands & Related Components Parts, Assembly and Maintenance
Replacement Parts Support Stands & Conveyor Mountings Aluminum or Steel Stand to Flat Belt Conveyor & Stand Mounting Components 0M Button Head Cap Screw, M-.0 x mm 00M Intermediate Clamp Plate 00M Intermediate T-bar 0P Return Roller Bearing 00 Return Roller Tube, ( mm) Long 00 Return Roller Tube, (0 mm) Long 00 Return Roller Tube, ( mm) Long 00 Return Roller Tube, ( mm) Long 00 Return Roller Tube, ( mm) Long 00 Return Roller Tube, (0 mm) Long 00 Return Roller Tube, 0 ( mm) Long 0 Return Roller Tube, (0 mm) Long 0 Return Roller Tube, ( mm) Long 0 Return Roller Tube, (0 mm) Long 0M Button Head Cap Screw, M-. x mm 000M Clamp Plate 0P Bearing Pin 0M Mounting Block 0 0 Hard Washer 0M Socket Head Cap Screw, M-.0 x mm 00 Flat Belt Conveyor to Stand Mounting & Conveyor Joining Components 0 0 Metric Support Stands & Related Components Parts, Assembly and Maintenance Dorner Mfg. Corp.
Support Stands & Conveyor Mountings Replacement Parts 00 Flat Belt Conveyor to Stand Mounting & Conveyor Joining Components 0 0M Button Head Cap Screw, M-.0 x mm 00M Intermediate Clamp Plate 00M Intermediate T-bar 0P Return Roller Bearing 00 Return Roller Tube, ( mm) Long 00 Return Roller Tube, ( mm) Long 00 Return Roller Tube, ( mm) Long 00 Return Roller Tube, (0 mm) Long 00 Return Roller Tube, 0 ( mm) Long 0 Return Roller Tube, (0 mm) Long 0 Return Roller Tube, ( mm) Long 0 Return Roller Tube, (0 mm) Long 00 Return Roller Tube, 0 ( mm) Long 0 Return Roller Tube, ( mm) Long 00 Return Roller Tube, 0 (0 mm) Long 00M Button Head Cap Screw, M-. x 0 mm 000M Clamp Plate 0P Bearing Pin 00M Stand Mounting Block 0 0 Hard Washer 0M Socket Head Cap Screw, M-.0 x mm 0 Dorner Mfg. Corp. Metric Support Stands & Related Components Parts, Assembly and Maintenance
Replacement Parts Support Stands & Conveyor Mountings Roller Conveyors & Stand Mounting Components 0M Button Head Cap Screw, M-.0 x mm 00M Intermediate Clamp Plate 00M Intermediate T-bar 0M Button Head Cap Screw, M-. x mm 000M Clamp Plate 00M Stand Mounting Block 0 Hard Washer 0M Socket Head Cap Screw, M-.0 x mm Stand Mounting to 00 Roller Conveyor & Conveyor Joining Components Stand Mounting to 00 Roller Conveyor & Conveyor Joining Components 0 0M Button Head Cap Screw, M-.0 x mm 00M Intermediate Clamp Plate 00M Intermediate T-bar 00M Button Head Cap Screw, M-. x 0 mm 000M Clamp Plate 0 00M Stand Mounting Block 0 Hard Washer 0M Socket Head Cap Screw, M-.0 x mm Metric Support Stands & Related Components Parts, Assembly and Maintenance Dorner Mfg. Corp.
Support Stands & Conveyor Mountings Replacement Parts Diagonal Braces 00 & LPZ Conveyors 00 Conveyor Steel Stand Aluminum Stands 0 Steel Stand 0 0b 0M Button Head Cap Screw, M-. x mm 00 Clip, 00 Series & LPZ 00 Clip, 00 Series 00M Diagonal Brace Bar -/ ( mm) 00M Spring Nut, M (for Steel Stand) 00M Spring Nut M (for Aluminum Stand) 000M Offset Plate, Right Hand 0M Socket Head Cap Screw, M-.0 x mm 00M Diagonal Brace Bar -/ (0 mm) 0 0M Socket Head Cap Screw, M-.0 x mm 0M Button Head Cap Screw, M-. x mm 00M Offset Plate, Left Hand Dorner Mfg. Corp. Metric Support Stands & Related Components Parts, Assembly and Maintenance
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Support Stands & Conveyor Mountings Replacement Parts Notes Dorner Mfg. Corp. Metric Support Stands & Related Components Parts, Assembly and Maintenance
RETURN POLICY No returns will be accepted without prior written factory authorization. When calling for authorization, please have the following information ready for the Dorner Factory representative or your local distributor:. Name and address of customer.. Item(s) being returned.. Reason for return.. Customer s original order number used when ordering the item(s).. Dorner or distributor invoice number. A representative will discuss action to be taken on the Returned items and provide a Returned Goods Authorization Number to reference. There will be a % restocking charge on all new items returned for credit where Dorner was not at fault. These will not be accepted after 0 days from original invoice date. The restocking charge covers inspection, cleaning, disassembly, and reissuing to inventory. If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit (if any) is issued only after return and evaluation is complete. Dorner has representatives throughout the world. Feel free to contact Dorner for the name of your local representative. Our technical sales and service staff will gladly help with your questions on Dorner products. Dorner Mfg. Corp. reserves the right to change or discontinue products without notice. All products and services are covered in accordance with our standard warranty. All rights reserved. Dorner Mfg. Corp. DORNER MFG. CORP. 0 Industrial Drive, PO Box 0 Hartland, WI 0-000 USA USA TEL -00-- (USA) FAX -00--0 (USA) Outside the USA: TEL ---00, FAX --- DORNER Arnold-Sommerfeld-Ring D- Baesweiler Germany TEL (00) 0 0 FAX (00) 0 Catalog DORSTM--ENG-.0 Catalog 0MI-ENG-0.0-0 M-Kinko- Printed in U.S.A. -